SSANGYONG MUSSO 1998 Workshop Repair Manual

OM600 ENGINE MECHANICAL 1B3-9
601 589 02 23 00
Go/No Go Gauge
105 589 03 15 00
Drift (for Intake)601 589 06 15 00
Drift (for Exhaust)
SPECIAL TOOLS TABLE (Cont’d)
601 589 05 15 00
Drift (for Intake)
103 589 02 15 00
Drift (for Exhaust)
346 589 00 63 00
Super Cooling Box000 589 21 53 00
Reamer (for Intake)000 589 10 53 00
Reamer (for Exhaust)

1B3-10 OM600 ENGINE MECHANICAL
001 589 32 21 00
Dial Gauge
001 589 53 21 00
Dial Gauge667 589 02 21 00
TDC Pulse Generator
SPECIAL TOOLS TABLE (Cont’d)
124 589 15 21 00
Tester
000 589 58 43 00
Chain Assembling
Device
201 589 13 21 00
Vacuum Tester617 589 04 21 00
Tester 501 589 73 21 00
Vacuum Pump

OM600 ENGINE MECHANICAL 1B3-11
000 589 14 21 00
Tester
001 589 65 09 00
Serration Wrench116 589 02 34 00
Thread Bolt
SPECIAL TOOLS TABLE (Cont’d)
000 589 00 68 00
Cleaning Set
601 589 05 21 00
Looking Screw617 589 08 21 00
Position Sensor 667 589 04 63 00
Retaining Plate
601 589 00 08 00
Flange

1B3-12 OM600 ENGINE MECHANICAL
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
ENGINE ASSEMBLY

OM600 ENGINE MECHANICAL 1B3-13
4. Remove the radiator drain cock and drain the coolant.
Notice
Open the coolant reservoir tank cap.
3. Remove the skid plate.
Installation Notice
Tightening Torque 28 - 47 Nm
5. Remove the drain plug (1) and seal (2) from the cylinder
block and drain the coolant completely.
6. After draining, replace the seal and reinstall the drain plug.
Installation Notice
7. Disconnect the lower coolant hose from the radiator.
Tightening Torque 30 Nm
Removal & Installation Procedure
1. Disconnect the negative terminal of battery.
2. Remove the hood.

1B3-14 OM600 ENGINE MECHANICAL
9. Loosen the bolt and remove the coolant pipe and cooling
fan shroud.
10. Remove the hoses (air intake to intercooler, intercooler to
intake duct). 8. Disconnect the upper coolant hose from the radiator.
Tightening Torque 3 -7 Nm
11. Remove the pipes connected to intercooler.

OM600 ENGINE MECHANICAL 1B3-15
15. Remove the air-conditioner lines from the compressor.
Notice
Evacuate the refrigerant before removal.
12. Remove the hose(air cleaner to turbocharger) with blow
by hose.
13. Disconnect the air cleaner intake hose and remove the air
cleaner cover and element.
14. Disconnect the coolant hose from the water inlet.

1B3-16 OM600 ENGINE MECHANICAL
16. Remove the power steering pump lines.
Notice
Completely drain the fluid.
17. Disconnect the fuel feed line with prefilter from the feed
pump on injection pump.
18. Vehicle with automatic transmission.
Remove the hydraulic lines (19, 20) from oil cooler (2).
19. Disconnect the engine harness.
20. Disconnect the preheating time relay cable.

OM600 ENGINE MECHANICAL 1B3-17
26. Disconnect the starter motor wires and remove the starter
motor.
21. Remove the fuel lines from the fuel filter and cover the
filter with plug.
22. Disconnect the brake booster hose from vacuum pump.
23. Disconnect the other vacuum lines.
24. Disconnect the ground cable.
25. Disconnect the alternator wires.

1B3-18 OM600 ENGINE MECHANICAL
27. Disconnect the preheating time relay sensor plug.
28. Disconnect the coolant temperature sensor plug.
29. Disconnect the accelerator cable from the control linkage.
Installation Notice
Tightening Torque 8 - 18 Nm
30. Loosen the connection of control pressure cable (an arrow)
used in auto transmission.