SUBARU LEGACY 1999 Service Repair Manual

2. Automatic Transmission
S3M0015A
(1) Button A
(2) Button B
(3) Spring (button)
(4) Grip
(5) Indicator cover
(6) Selector lever lower
(7) Pin
(8) Packing
(9) Plate
(10) Detent spring(11) Selector lever upper
(12) Rod
(13) Indicator light bulb
(14) Retainer spring
(15) Snap pin
(16) Outer cable
(17) Inner cable
(18) Nut (front)
(19) Nut (rear)
(20) Lock plate(21) Shift-lock solenoid
(22) Lock arm
(23) ªPº position switch
Tightening torque: N´m (kg-m, ft-lb)
T1:
5.9±1.5 (0.6±0.15, 4.3±1.1)
T2:12±3 (1.2±0.3, 8.7±2.2)
T3:25±7 (2.5±0.7, 18.1±5.1)
4
3-3[C200]COMPONENT PARTS
2. Automatic Transmission

1. Manual Transmission
A: REMOVAL
1) Remove console box. <Ref. to 5-4 [W1A0].>
2) Remove boot plate from the body.
B3M0615
3) Remove the spring between the joint and
bracket.
G3M0680
4) Remove stay from bracket.
G3M0681
5) Remove rod from joint.
B3M0616A
6) Remove gearshift lever.
G3M0683
7) Remove the exhaust cover and remove cush-
ion rubber from the body.
G3M0684
B: DISASSEMBLY
1) Disconnect locking wire.
B3M0617A
2) Remove rod from gearshift lever.
B3M0618A
5
[W1B0]3-3SERVICE PROCEDURE
1. Manual Transmission

3) Remove snap ring, then disconnect gearshift
lever from stay.
4) Remove boot from gearshift lever.
B3M0619A
5) Remove O-ring, then disconnect bush (Stay
rear).
B3M0620A
6) Draw out spring pin, then remove bush (Shift
lever) from gearshift lever.
B3M0621A
C: INSPECTION
Check each parts (Bush, cushion, spacer, boot,
spring, stay and rod etc.) for deformation, damage
and wear. Repair or replace any defective parts.
Determine defective parts by comparing with new
parts.
B3M0622A
D: ASSEMBLY
1) Clean all parts before assembly.
2) Mount the following parts on the stay.
B3M0830A
(A) Cushion rubber
(B) Bush (Stay front)
6
3-3[W1C0]SERVICE PROCEDURE
1. Manual Transmission

3) Mount each parts (Boot, O-ring, bush and
spacer) on the gearshift lever.
CAUTION:
IAlways use new O-rings.
IApply grease [NIGTIGHT LYW No.2 or
equivalent] to the inner and side surfaces of
the bush when installing spacer.
B3M0623A
4) Insert the gearshift lever into the boot hole.
5) Mount gearshift lever on the stay.
6) Install snap ring to the bottom of the bush (Stay
rear).
B3M0619A
7) Tighten with locking wire to the extent that the
boot will not come off.
CAUTION:
Always use new locking wire.
B3M0617A
8) Insert the rod into the boot hole.9) Connect rod to gearshift lever.
Tightening torque:
12
±3 N´m (1.2±0.3 kg-m, 8.7±2.2 ft-lb)
Rocking torque:
0.74
±0.25 N´m (0.075±0.025 kg-m,
0.54
±0.18 ft-lb) or less
B3M0618A
10) Check that there is no excessive play and that
parts move smoothly.
E: INSTALLATION
1) Put into gearshift lever from passenger com-
partment.
2) Mount boot plate on the body.
3) Install console box and gearshift knob. <Ref. to
5-4 [W1B0].>
B3M0010
4) Mount cushion rubber on the body.
Tightening torque:
18
±5 N´m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
G3M0684
7
[W1E0]3-3SERVICE PROCEDURE
1. Manual Transmission

5) Connect rod to the joint.
Tightening torque:
FWD model
12
±3 N´m (1.2±0.3 kg-m, 8.7±2.2 ft-lb)
AWD model
18
±5 N´m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
B3M0616A
6) Connect stay to the bracket.
Tightening torque:
18
±5 N´m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
G3M0681
7) Install the exhaust cover.
2. Automatic Transmission
A: REMOVAL
1) Remove the cable.
(1) Prior to removal, set lever to ªNº position.
(2) Remove front exhaust pipe.
G3M0698
(3) Separate cable from transmission lever.
(4) Remove clamp from transmission case.
S3M0016A
(5) Disconnect cable from selector lever and
then remove cable bracket.
S3M0013A
8
3-3[W2A0]SERVICE PROCEDURE
2. Automatic Transmission

5) Connect rod to the joint.
Tightening torque:
FWD model
12
±3 N´m (1.2±0.3 kg-m, 8.7±2.2 ft-lb)
AWD model
18
±5 N´m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
B3M0616A
6) Connect stay to the bracket.
Tightening torque:
18
±5 N´m (1.84±0.51 kg-m, 13.3±3.7 ft-lb)
G3M0681
7) Install the exhaust cover.
2. Automatic Transmission
A: REMOVAL
1) Remove the cable.
(1) Prior to removal, set lever to ªNº position.
(2) Remove front exhaust pipe.
G3M0698
(3) Separate cable from transmission lever.
(4) Remove clamp from transmission case.
S3M0016A
(5) Disconnect cable from selector lever and
then remove cable bracket.
S3M0013A
8
3-3[W2A0]SERVICE PROCEDURE
2. Automatic Transmission

2) Remove console box. <Ref. to 5-4 [W1A0].>
3) Disconnect the connectors, then remove the six
screws to take out the selector lever assembly
from the body.
S3M0017A
B: DISASSEMBLY
1) Remove connector from plate.
B3M0645
2) Remove indicator light and two screws.
3) Remove retainer spring, then pull up selector
lever grip with indicator cover for holding selector
lever button.
CAUTION:
Pull the selector lever grip carefully so that the
selector lever button may not jump out.
B3M0646A
4) Remove shift-lock solenoid and ªPº position
switch.
S3M0018A
5) Remove cap and clip, then extract pin.
6) Remove selector lever lower then take away
selector lever upper from plate.
B3M0647A
C: INSPECTION
1) Inspect removed parts by comparing with new
ones for deformation, damage and wear. Correct
or replace if defective.
2) Confirm the following parts for operating condi-
tion before assembly.
(1) Sliding condition of the button in the grip ...
it should move smoothly.
(2) Insertion of the grip on the selector lever ...
when pushing the grip on the selector lever by
hand, screw holes should be aligned.
(3) Operation of selector lever and rod ... they
should move smoothly.
D: ASSEMBLY
1) Clean all parts before assembly.
2) Apply grease [NIGTIGHT LYW No. 2 or equiva-
lent] to each parts. <Ref. to 3-3 [C200].>
3) Assembly is in the reverse order of disassem-
bly.
4) After completion of fitting, transfer selector
lever to range ªPº Ð ª1º, pressing the button of the
grip; then check whether the indicator and selector
lever agree, whether the pointer and position mark
agree and what the operating force is.
9
[W2D0]3-3SERVICE PROCEDURE
2. Automatic Transmission

E: INSTALLATION
1) Mount the selector lever onto the vehicle body.
2) Tighten the six bolts to install the selector lever
to the vehicle body, then connect connectors.
Tightening torque:
5.9
±1.5 N´m (0.6±0.15 kg-m, 4.3±1.1 ft-lb)
S3M0017A
3) Install console box.
4) Set location of selector lever at ªNº position.
5) Set location of selector arm installed on the
transmission body at ªNº position.
G3M0715
6) Pass inner cable through selector arm pin and
then connect it using a washer and snap pin.
7) Attach outer cable to plate on transmission
case with the bolts.
Tightening torque:
14
±4 N´m (1.4±0.4 kg-m, 10.1±2.9 ft-lb)
S3M0016A
8) Insert the thread portion of the other inner cable
and into the connector hole of the selector lever,
and fix the other outer cable end to the bracket.
9) Adjust the inner cable length.
(1) Put connector into contact with nut (A).
(2) Tighten nut (B).
Tightening torque:
7.4
±2.0 N´m (0.75±0.2 kg-m, 5.4±1.4 ft-lb)
S3M0019A
10) After completion of fitting, make sure that the
selector lever operates smoothly all across the
operating range.
11) Connect the harnesses and check the follow-
ing items.
(1) The engine starts operating when selector
lever is in position ªPº, but not in other positions.
(2) The back-up light is lit when the selector
lever is in position ªRº, but not in other positions.
12) Check selector lever operation.
WARNING:
Stop the engine while checking operation of
selector lever.
(1) Check that selector lever does not move
from ªNº to ªRº without pushing the button.
(2) Check that selector lever does not move
from ªRº to ªPº without pushing the button.
(3) Check that selector lever does not move
from ªPº to ªRº without pushing the button.
(4) Check that selector lever does not move
from ª3º to ª2º without pushing the button.
B3M0348A
13) Check shift-lock system.
(1) Ensure ignition switch rotates from ªACCº to
ªLOCKº when the selector lever is set at ªPº.
10
3-3[W2E0]SERVICE PROCEDURE
2. Automatic Transmission

Also check that ignition key can be removed
only from the ªLOCKº position.
(2) Ensure selector lever moves from ªPº to any
other position when the brake pedal isdepressed with ignition key set at ªONº or
ªSTARTº.
11
[W2E0]3-3SERVICE PROCEDURE
2. Automatic Transmission

MEMO:
12
3-3SERVICE PROCEDURE