AUDI A6 2000 C5 / 2.G Changing Clutch 5Speed Manual Gearbox

AUDI A6 2000 C5 / 2.G Changing Clutch 5Speed Manual Gearbox https://www.carmanualsonline.info/img/6/841/w960_841-0.png AUDI A6 2000 C5 / 2.G Changing Clutch 5Speed Manual Gearbox

Page 11 of 71

AUDI A6 2000 C5 / 2.G Changing Clutch 5Speed Manual Gearbox  12.Slave cylinder ◆ With plug 
connection 
pipe/hose  
◆ Detach from 
hose/pipe 
assembly => 
Fig.1  
◆ Brake fluid must not come into 
contact with the 
gearbox  
◆ Removing and 
installing

Page 12 of 71

AUDI A6 2000 C5 / 2.G Changing Clutch 5Speed Manual Gearbox can be fitted  
◆ Follow correct work sequence when bleeding 
=> Page 30-30 13.Bleed valve 
◆ Tighten to 4.5 
Nm  
◆ Follow correct work sequence when bleeding 
=> Page 30-30 ◆ A broken 
bleed

Page 13 of 71

AUDI A6 2000 C5 / 2.G Changing Clutch 5Speed Manual Gearbox  → Fig.1    Removing clutch slave cylinder and detaching pipe 
Removing 
‒ To remove the pipe, lever out the clamp -A- 
to the retainer using a screwdriver. Only 
then can the pipe be removed.  
I

Page 14 of 71

AUDI A6 2000 C5 / 2.G Changing Clutch 5Speed Manual Gearbox Servicing clutch mechanism Removing and installing master cylinder  Special tools and workshop equipment required 
◆ Hose clamps 3094  
Removing 
Notes:  ◆ Make sure that no brake fluid escapes in

Page 15 of 71

AUDI A6 2000 C5 / 2.G Changing Clutch 5Speed Manual Gearbox  ‒ → Unscrew the two torx socket-head bolts -arrows-.   New version with external torx socket-head bolts: 
‒ → Unscrew bolt for brake fluid 
reservoir -1- and detach fluid level 
connector dow

Page 16 of 71

AUDI A6 2000 C5 / 2.G Changing Clutch 5Speed Manual Gearbox ◆ For the sake of clarity, the brake fluid reservoir is not shown here.  
◆ To remove the upper torx bolt, the 
brake fluid reservoir must be 
swivelled slightly to one side.  
‒ → Remove the

Page 17 of 71

AUDI A6 2000 C5 / 2.G Changing Clutch 5Speed Manual Gearbox Installation is carried out in the reverse 
order; note the following: 
‒ → Insert the master cylinder so that 
seal -1- and the washer lie behind 
the mounting bracket and tighten 
bolts -2- to 2

Page 18 of 71

AUDI A6 2000 C5 / 2.G Changing Clutch 5Speed Manual Gearbox brake servo -arrows- to 25 Nm.   ‒ → Screw in the bolt for the brake 
fluid reservoir -1- and attach the 
connector for fluid level.  
All models:  ‒ → Tighten the hexagon socket head 
bolt -a

Page 19 of 71

AUDI A6 2000 C5 / 2.G Changing Clutch 5Speed Manual Gearbox cylinder. Clip pin onto clutch pedal.  
‒ → Press retaining clip -C- home.  
‒ Push pipe -B- into master cylinder 
until it audibly locks in place.  
‒ Insert rubber grommet -D- over 
connecti

Page 20 of 71

AUDI A6 2000 C5 / 2.G Changing Clutch 5Speed Manual Gearbox Servicing clutch mechanism Bleeding clutch system  Special tools, testers and auxiliary items required 
◆ Brake filler and bleeder unit V.A.G 
1869  
or 
◆ Brake filler and bleeder unit V.A.G 
123
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