ECU CHRYSLER VOYAGER 1996 Repair Manual

CHRYSLER VOYAGER 1996 Repair Manual VOYAGER 1996 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56867/w960_56867-0.png CHRYSLER VOYAGER 1996 Repair Manual

Page 1221 of 1938

CHRYSLER VOYAGER 1996 Repair Manual DIAGNOSIS AND TESTING
ENGINE DIAGNOSISÐPERFORMANCE
CONDITION POSSIBLE CAUSES CORRECTION
ENGINE WILL NOT
CRANK OR CRANKS
SLOWLY1. Starting motor operating, but not cranking the
engine.1. Remove the st

Page 1223 of 1938

CHRYSLER VOYAGER 1996 Repair Manual ENGINE DIAGNOSISÐMECHANICAL CONT.
CONDITION POSSIBLE CAUSES CORRECTION
LUBRICATING OIL LOSS
(CONT.)6. Turbocharger leaking oil into the
air intake.6. Inspect air duct for evidence of oil
transfer.
7.

Page 1228 of 1938

CHRYSLER VOYAGER 1996 Repair Manual VALVE STAND DOWN
Valve stand down is to maintain the adequate com-
pression ratio.
(1) Invert cylinder head.
(2) Fit each valve to its respective valve guide.
(3) Using a straight edge and feeler gaug

Page 1232 of 1938

CHRYSLER VOYAGER 1996 Repair Manual (28) Remove radiator support bolts.It is neces-
sary to loosen the receiver/dryer to gain access
to the radiator bolts.
(29) Remove radiator and fans as an assembly.
(30) Remove accessory drive belt g

Page 1236 of 1938

CHRYSLER VOYAGER 1996 Repair Manual (3) Zero the dial indicator on the cylinder block
mating surface.
(4) Setup the dial indicator on the piston crown
(above the center of the piston pin) 5mm (1/8 in.)
from the edge of the piston and no

Page 1242 of 1938

CHRYSLER VOYAGER 1996 Repair Manual (13) Remove pistons and connecting rods from
block.
(14) Remove vibration damper. Refer to procedure
in this section.
(15) Remove front cover. Refer to procedure in this
section.
(16) Remove oil pump

Page 1247 of 1938

CHRYSLER VOYAGER 1996 Repair Manual covered during this operation. Mark piston with
matching cylinder number.
(6) Pistons and connecting rods must be removed
from top of cylinder block. Rotate crankshaft so that
each connecting rod is c

Page 1249 of 1938

CHRYSLER VOYAGER 1996 Repair Manual assembly, determined by the numbers stamped on
the crown of individual pistons. Engine cylinders are
numbered starting from gear train end of the engine.
Face chamber recess side of piston towards
cam

Page 1255 of 1938

CHRYSLER VOYAGER 1996 Repair Manual (3.6196-3.6200 in.). Maximum wear limit .05mm
(.0019 in.).
(2) Check piston pin bores in piston for roundness.
Make 3 checks at 120É intervals. Maximum out of
roundness .05mm (.0019in.).
(3) The pist

Page 1264 of 1938

CHRYSLER VOYAGER 1996 Repair Manual a catalytic converter. Failure of the catalytic con-
verter can occur due to temperature increases caused
by unburned fuel igniting when passing through the
converter.
The use of the catalysts also in