steering DODGE NEON 1999 Service Workshop Manual
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Page 154 of 1200

ABS FUSES
The fuse for the ABS pump motor and the ABS
system are located in the power distribution center
(PDC) (Fig. 5). Refer to the sticker on the inside of
the PDC cover for the location of the ABS pump
motor and the ABS system fuse in the PDC. The
PDC is located on the drivers side of the engine com-
partment between the back of the battery and the
strut tower (Fig. 5).
ABS RELAYS
On this vehicle three relays are used to control the
Teves Mark 20 Antilock Brake System. The three
relays are the pump motor relay, the system relay,
and the ABS yellow warning lamp relay. The pump
motor relay and the system relay are located in the
CAB and the ABS yellow warning lamp relay is
located in the PDC. If either the pump motor relay or
the system relay is diagnosed as not functioning
properly the CAB will need to be replaced. Refer to
Controller Antilock Brakes in the Removal And
Installation Section in this group of the service man-
ual for the procedure. If the ABS yellow warning
lamp relay is diagnosed as not functioning properly it
can be replaced as a seperated relay in the PDC.
PROPORTIONING VALVE
There are two proportioning valves (Fig. 6) used in
the Teves Mark 20 ABS system. One proportioning
valve is located in the chassis brake line of each rear
wheel brake hydraulic circuit (Fig. 7). The propor-
tioning valves function the same as in a standard
brake system. The proportioning valve can be identi-
fied by the bar code label and stamp on the propor-
tioning valve. Be sure replacement proportioning
valve have the same stamp as the proportioning
valve being replaced.
WHEEL SPEED SENSORS
CAUTION: The tone wheels used on this vehicle
equipped with the Teves Mark 20 Antilock Brake
System are different then the tone wheels used on
past models of this vehicle equipped with antilock
brakes. Reduced braking performance will result if
this part is used on earlier model vehicles and an
accident could result. Do not use on pre-1998
model year vehicles.
One Wheel Speed Sensor (WSS) is located at each
wheel (Fig. 8) and (Fig. 9), and sends a small AC sig-
nal to the control module (CAB). This signal is gen-
erated by magnetic induction created when a toothed
sensor ring (tone wheel) (Fig. 8) and (Fig. 9) passes
the stationary magnetic Wheel Speed Sensor. The
(CAB) converts the AC signal generated at each
wheel into a digital signal. If a wheel locking ten-
dency is detected by the CAB, it will then modulate
hydraulic pressure via the HCU to prevent the
wheel(s) from locking.
The front Wheel Speed Sensor is attached to a boss
in the steering knuckle (Fig. 8). The tone wheel is
part of the outboard constant velocity joint (Fig. 8).
The rear Wheel Speed Sensor on rear disc brake
applications is mounted to the rear disc brake
adapter (Fig. 9) and the rear tone wheel is also an
Fig. 5 Power Distribution Center
Fig. 6 Proportioning Valve
Fig. 7 Proportioning Valve Location In Vehicle
PLBRAKES 5 - 73
DESCRIPTION AND OPERATION (Continued)
Page 158 of 1200

DRB DIAGNOSTIC SCAN TOOL USAGE
The diagnostics of the ITT Teves Mark 20 ABS sys-
tem used on this vehicle is performed using the DRB
scan tool. Refer to the diagnostics manual covering
the ITT Teves Mark 20 ABS system for the required
diagnostics ans testing procedures and the DRB oper-
ators manual for its proper operational information.
DRB DIAGNOSTIC CONNECTOR
On this vehicle, the diagnostics connector used for
diagnosing the Teves Mark 20 ABS system is located
under the steering column lower cover, to the left
side of the steering column (Fig. 14). The Teves Mark
20 ABS system uses the CCD connector which is
shared by other vehicle diagnostic systems such as
the powertrain control module and air bag.
ABS SYSTEM SELF DIAGNOSTICS
The ITT Teves Mark 20 ABS system is equipped
with a self diagnostic capability which may be used
to assist in the isolation of ABS faults. The features
of the self diagnostics system are described below.
START-UP CYCLE
The self diagnostic ABS start up cycle begins when
the ignition switch is turned to the on position. Elec-
trical checks are completed on ABS components, suchas the Controller, solenoid continuity, and the system
relay operation. During this check the Amber ABS
Warning Light is turned on for approximately 5 sec-
onds and the brake pedal may emit a popping sound
and move slightly when the solenoid valves are
checked.
DRIVE-OFF CYCLE
Further Functional testing is accomplished once
the vehicle is set in motion and reaches a speed of
about 20 kph (12 mph.). This cycle is performed only
once after each ignition on/off cycle.
²The pump/motor is activated briefly to verify
function. When the pump/motor is activated a whirl-
ing or buzzing sound may be heard by the driver,
which is normal when the pump/motor is running.
²The wheel speed sensor output is verified to be
within the correct operating range.
ONGOING TESTS
Other tests are performed on a continuous basis.
These include checks for solenoid continuity, wheel
speed sensor continuity and wheel speed sensor out-
put.
Fig. 12 ABS Mode Hydraulic Circuit
PLBRAKES 5 - 77
DIAGNOSIS AND TESTING (Continued)
Page 162 of 1200

For the specific procedure covering the inspection
of the brake fluid level and adding brake fluid to the
reservoir, refer to the Service Adjustments Section in
this group of the service manual.
BLEEDING TEVES MARK 20 HYDRAULIC SYSTEM
The hydraulic system for the base brakes must be
bled anytime air enters the hydraulic system. Air can
enter the hydraulic system for the base brakes due to
the disconnection of brake lines, hoses or any other
hydraulically operated component of the base brake
system. The ABS system, particularly the ICU,
should only be bled when the ICU is replaced or it is
removed from the vehicle. The ICU must also always
be bled if for any reason it is suspected that the ICU
has ingested air. Under most circumstances that
require the bleeding of the brakes hydraulic system,
only the base brake hydraulic system needs to be
bled.
It is important to note that excessive air in the
brake system will cause a soft or spongy feeling
brake pedal.
During the brake bleeding procedure, be sure the
brake fluid level remains close to the FULL level in
the master cylinder fluid reservoir. Check the fluid
level periodically during the bleeding procedure and
add DOT 3 brake fluid as required.
The ITT Teves Mark 20 ABS must be bled as two
independent braking systems. The non ABS portion
of the brake system is to be bled the same as any
non ABS system. Refer to the Service Adjustments
section in this manual for the proper bleeding proce-
dure to be used. This brake system can be either
pressure bled or manually bled.
The ABS portion of the brake system MUST be
bled separately. This bleeding procedure requires the
use of the DRB Diagnostic Tester and the bleeding
sequence procedure outlined below.
ABS BLEEDING PROCEDURE
When bleeding the ABS system, the following
bleeding sequenceMUSTbe followed to insure com-
plete and adequate bleeding. The ABS system can be
bled using a manual bleeding procedure or standard
pressure bleeding equipment.
If the brake system is to be bled using pressurized
bleeding equipment, refer to Bleeding Brake System
in the Service Adjustments section at the beginning
of this group for proper equipment usage and proce-
dures.
(1) Assemble and install all brake system compo-
nents on the vehicle making sure all hydraulic fluid
lines are installed and properly torqued.
(2) Connect the DRB Diagnostics Tester to the
diagnostics connector. The Teves Mark 20 ABS diag-
nostic connector is located under the instrument
panel to the left of the steering column cover.(3) Using the DRB, check to make sure the CAB
does not have any fault codes stored. If it does,
remove them using the DRB.
WARNING: WHEN BLEEDING THE BRAKE SYS-
TEM WEAR SAFETY GLASSES. A CLEAR BLEED
TUBE MUST BE ATTACHED TO THE BLEEDER
SCREWS AND SUBMERGED IN A CLEAR CON-
TAINER FILLED PART WAY WITH CLEAN BRAKE
FLUID. DIRECT THE FLOW OF BRAKE FLUID AWAY
FROM THE PAINTED SURFACES OF THE VEHICLE.
BRAKE FLUID AT HIGH PRESSURE MAY COME
OUT OF THE BLEEDER SCREWS WHEN OPENED.
(4) Bleed the base brake system using the stan-
dard pressure or manual bleeding procedure as out-
lined in the Service Adjustments section of this
service manual.
(5) Using the DRB, go to the9Bleed ABS9routine.
Apply the brake pedal firmly and initiate the9Bleed
ABS9cycle one time. Release the brake pedal.
(6) Bleed the base brake system again, as in step
Step 4 above.
(7) Repeat steps Step 5 and Step 6 above until
brake fluid flows clear and is free of any air bubbles.
Check brake fluid level in reservoir periodically to
prevent reservoir from running low on brake fluid.
(8) Test drive the vehicle to be sure brakes are
operating correctly and that the brake pedal does not
feel spongy.
REMOVAL AND INSTALLATION
ABS GENERAL SERVICE PRECAUTIONS
CAUTION: Review this entire section prior to per-
forming any mechanical work on a vehicle equipped
with the ITT Tevis Mark 20 ABS brake system. This
section contains information on precautions per-
taining to potential component damage, vehicle
damage and personal injury which could result
when servicing an ABS equipped vehicle.
CAUTION: Only the recommended jacking or hoist-
ing positions for this vehicle are to be used when-
ever it is necessary to lift a vehicle. Failure to raise
a vehicle from the recommended locations could
result in lifting a vehicle by the hydraulic control
unit mounting bracket. Lifting a vehicle by the
hydraulic control unit mounting bracket will result
in damage to the mounting bracket and the hydrau-
lic control unit.
PLBRAKES 5 - 81
SERVICE PROCEDURES (Continued)
Page 168 of 1200

(2) Unplug the pump motor wiring harness (Fig.
33) from the CAB.
(3) Remove the 4 bolts (Fig. 34) attaching the CAB
to the HCU.
(4) Remove the CAB from the HCU (Fig. 35).
INSTALL
(1) Install the CAB (Fig. 35) on the HCU.
(2) Install the 4 bolts mounting the CAB (Fig. 34)
to the HCU. Tighten the CAB mounting bolts to a
torque of 2 N´m (17 in. lbs.).
(3) Plug the pump/motor wiring harness into the
CAB (Fig. 33).
(4) Install the ICU. Refer to ABS Integrated Con-
trol Unit in the Removal And Installation Section in
this group of the service manual for the Installation
procedure.
(5) Bleed the base brakes and the ABS brakes
hydraulic system. Refer to the Bleeding ABS System
in this section of the manual for the proper bleeding
procedure.(6) Road test vehicle to ensure proper operation of
the base and ABS brake systems.
FRONT WHEEL SPEED SENSOR
NOTE: Proper installation of the Wheel Speed Sen-
sor Cables is critical to continued system opera-
tion. Be sure that cables are installed, routed and
clipped properly. Failure to install speed sensor
cables as shown in the on car service section of
this manual, may result in contact with moving
parts or over extension of cables, resulting in an
open circuit.
REMOVE
(1) Raise vehicle on jack stands or centered on a
frame contact type hoist. See Hoisting in the Lubri-
cation and Maintenance section of this manual, for
the required lifting procedure to be used for this
vehicle.
(2) Remove the tire and wheel assembly from the
vehicle.
(3) Unplug speed sensor cable connector (Fig. 36)
from vehicle wiring harness. Remove clip (Fig. 36)
attaching speed sensor cable connector to vehicle
body.
(4) Remove wheel speed sensor head to steering
knuckle attaching bolt (Fig. 37).
(5) Carefully, remove sensor head from steering
knuckle. If the sensor has seized, due to corrosion,
DO NOT USE PLIERS ON SENSOR HEAD.Use
a hammer and a punch and tap edge of sensor ear,
rocking the sensor side to side until free.
(6) Remove the speed sensor cable assembly grom-
mets from the retaining bracket (Fig. 38). Remove
speed sensor cable routing clip from the frame of the
vehicle (Fig. 38).
Fig. 33 Pump Motor To CAB Wiring Harness
Fig. 34 CAB Attaching Bolts
Fig. 35 Remove/Install CAB
PLBRAKES 5 - 87
REMOVAL AND INSTALLATION (Continued)
Page 169 of 1200

INSTALL
(1) Connect the wheel speed sensor cable connector
to the vehicle wiring harness (Fig. 36).
(2) Install the speed sensor cable assembly grom-
mets into the retaining bracket (Fig. 38). Installspeed sensor cable routing clip onto the frame of the
vehicle (Fig. 38).
(3) Install wheel speed sensor to steering knuckle
attaching screw (Fig. 37). Torque the attaching screw
to 7 N´m (60 in. lbs.)
(4) Install the wheel and tire assembly on vehicle.
(5) Road test vehicle to ensure proper operation of
the base and ABS systems.
REAR WHEEL SPEED SENSOR
NOTE: Proper installation of the Wheel Speed Sen-
sor Cables is critical to continued system opera-
tion. Be sure that cables are installed, routed and
clipped properly. Failure to install speed sensor
cables as shown in the on car service section of
this manual, may result in contact with moving
parts or over extension of cables, resulting in an
open circuit.
REMOVE
(1) Raise vehicle on jack stands or centered on a
frame contact type hoist. See Hoisting in the Lubri-
cation and Maintenance section of this manual, for
the required lifting procedure to be used for this
vehicle.
(2) Remove the tire and wheel from the vehicle.
(3) Unplug speed sensor cable connector from vehi-
cle wiring harness (Fig. 39). Remove clip (Fig. 39)
attaching speed sensor cable connector to vehicle
body.
(4) Remove the speed sensor cable routing bracket
from under rear brake flex hose mounting bracket.
Then remove the speed sensor cable from the routing
clips on the rear brake flex hose and chassis brake
tube.
(5) Remove bolt (Fig. 40) attaching the rear wheel
speed sensor to the disc brake adapter. Then remove
Fig. 36 Speed Sensor Cable To Wiring Harness
Connection
Fig. 37 Front Wheel Speed Sensor Attaching Bolt
Fig. 38 Front Wheel Speed Sensor Cable Routing
Fig. 39 Rear Speed Sensor Connection To Vehicle
Wiring Harness
5 - 88 BRAKESPL
REMOVAL AND INSTALLATION (Continued)
Page 195 of 1200

During any reassembly procedures all pipe fittings
in water jacket, and waterbox require cleaning and
application of thread sealant for entire length of
threads.
ACCESSORY DRIVE BELTS
If the engine is equipped with power steering or air
conditioning, it will have 2 drive belts. One belt
drives the generator, the other drives the Power
Steering and Air Conditioning. (Fig. 2)
COOLANT RECOVERY SYSTEM (CRS)
This system works in conjunction with the radiator
pressure cap to utilize thermal expansion and con-
traction of the coolant to keep the coolant free of
trapped air. The system provides space for expansionand contraction, and a convenient safe method for
checking and adjusting the coolant level at atmo-
spheric pressure without removing the pressure cap.
It also provides some reserve coolant to compensate
for minor leaks and evaporation or boiling losses. All
vehicles are equipped with this system (Fig. 3).
See Coolant Level Check, Service Procedures.
Deaeration and Pressure Cap sections for operation
and service.
Fig. 1 Cooling System Operation
Fig. 2 Drive Belts
Fig. 3 Coolant Recovery System
7 - 2 COOLINGPL
GENERAL INFORMATION (Continued)
Page 210 of 1200

COOLING SYSTEMÐREFILLING
First clean system to remove old glycol, see Cooling
System Cleaning.
Fill system using antifreeze described in Coolant
section. Fill 50 percent of capacity with 100 percent
glycol. Then complete filling system with water.
Continue filling system until full, this provides bet-
ter heater performance.Be careful not to spill
coolant on drive belts or the generator.
Fill coolant reserve system to at least the FULL
mark with 50/50 solution. It may be necessary to add
coolant to the reserve tank after three or four warm-
up/cool down cycles to maintain coolant level between
the FULL and ADD marks; if any trapped air was
removed from the system.
REMOVAL AND INSTALLATION
WATER PUMP
REMOVAL
(1) Raise vehicle on a hoist. Remove right inner
splash shield.
(2) Remove accessory drive belts and power steer-
ing pump. Refer to Accessory Drive Belt service in
this section.
(3) Drain cooling system. Refer to Cooling System
Draining in this section.
(4) Support engine from the bottom and remove
right engine mount.
(5) Remove power steering pump bracket bolts and
set pump and bracket assembly aside. Power steering
lines do not need to be disconnected.
(6) Remove right engine mount bracket.
(7) Remove timing belt and timing belt tensioner.
Refer to Group 9, Engine for procedure.
(8) Remove camshaft sprockets and inner timing
belt cover. Refer to Group 9, Engine for procedure.(9) Remove water pump attaching screws to engine
(Fig. 14).
INSTALLATION
(1) Install new O-ring gasket in water pump body
O-ring groove (Fig. 15). Use small dabs of Mopart
Silicone Rubber Adhesive Sealant around the water
pump body to secure O-ring in place during installa-
tion.
CAUTION: Make sure O-ring gasket is properly
seated in water pump groove before tightening
screws. An improperly located O-ring may cause
damage to the O-ring and cause a coolant leak.
(2) Assemble pump body to block and tighten
screws to 12 N´m (105 in. lbs.). Pressurize cooling
system to 15 psi with pressure tester and check
water pump shaft seal and O-ring for leaks.
(3) Rotate pump by hand to check for freedom of
movement.
(4) Install inner timing belt cover.
(5) Install timing belt. Refer to Group 9, Engine
for procedures.
(6) Install right engine mount bracket and engine
mount. Refer to Group 9, Engine for procedure.
(7) Fill cooling system. SeeCooling System
Refilling.
(8) Install power steering pump and accessory
drive belts, Refer to Accessory Drive Belts, in this
section.Fig. 13 Draining Cooling System
Fig. 14 Water Pump
Fig. 15 Water Pump Body
PLCOOLING 7 - 17
SERVICE PROCEDURES (Continued)
Page 211 of 1200

(9) Perform camshaft and crankshaft timing
relearn procedure as follows:
²Connect the DRB scan tool to the data link
(diagnostic) connector. This connector is located in
the passenger compartment; at the lower edge of
instrument panel; near the steering column.
²Turn the ignition switch on and access the ªmis-
cellaneousº screen.
²Select ªre-learn cam/crankº option and follow
directions on DRB screen.
WATER PUMP INLET TUBE
The inlet tube connects the water pump to the
radiator and heater core. This tube is sealed by a
O-ring and held in place by fasteners to the block.
REMOVAL
CAUTION: Do not use any sharp tools to remove
hoses from inlet tube. This may cause the tube to
leak.
(1) Drain cooling system. Refer to procedure out-
lined in this section.
(2) Remove upper radiator hose to access the hose
connections at the inlet tube.
(3) Remove lower radiator hose and heater hose
from the inlet tube (Fig. 16).
(4) Remove the two fasteners that hold the inlet
tube to the block and one fastener that holds the
intake manifold to inlet tube.
(5) Rotate tube while removing the tube from the
engine block (Fig. 17).
INSTALLATION
(1) Inspect the O-ring for damage before installing
the tube into the cylinder block (Fig. 17).
(2) Lube O-ring with coolant and install into the
cylinder block opening.
(3) Install two fasteners to the engine block and
the one fastener to the intake manifold. Tighten fas-
teners to 12 N´m (105 in. lbs.).
(4) Connect lower radiator hose and heater hose to
inlet tube.
(5) Install upper radiator hose.
(6) Fill cooling system. Refer to procedure outlined
in this section.
(7) Pressure system to 104 kPa (15 psi) to check
for leaks.
ENGINE THERMOSTAT
REMOVAL
(1) Drain cooling system to the thermostat level or
below.(2) Remove coolant recovery system (CRS) hose
and thermostat/engine outlet connector bolts (Fig. 18)
or (Fig. 19).
(3) Remove thermostat an O-ring assembly, and
clean sealing surfaces.
INSTALLATION
(1) Place the new thermostat assembly into the
thermostat housing/outlet connector. Align vent with
notch in cylinder head.
(2) Install thermostat housing/outlet connector
onto cylinder head and tighten bolts to 12.5 N´m (110
in. lbs.). Connect the coolant recovery system (CRS)
hose.
(3) Refill cooling system (seeRefilling System).
Fig. 16 Water Pump Inlet Tube Hose Connections
Fig. 17 Water Pump Inlet Tube
7 - 18 COOLINGPL
REMOVAL AND INSTALLATION (Continued)
Page 214 of 1200

must be replaced withonlythe recommended part
for adequate strength, performance and safety.
(1) To remove fan from motor shaft, bench support
the motor and motor shaft, while removing the fan
retaining clip, so that the shaft and motor will not be
damaged by excessive force.Surface burr removal
may be required to remove fan from motor
shaft (Fig. 25).Do not permit the fan blades to
touch the bench.
(2) To install fan on motor shaft, slide the fan over
shaft. Support motor and shaft as above while
installing fan retaining clip.
INSTALLATION FAN MODULE
(1) Install module to radiator. Torque shroud to
radiator fasteners to 7.5 N´m (65 in. lbs.).
(2) Connect fan motor lead.For wiring diagrams
of fan motor systems Refer to 8W Wiring Dia-
grams.
ELECTRIC FAN MOTORÐSERVICE
WARNING: Do not disassemble the fan motor from
the support bracket.
Electric fan motor is serviced as an assembly with
the fan module.
FAN SHROUD
Some fan shrouds are equipped with flapped doors
to prevent the shroud from restricting air flow at
high speeds.
All vehicles have fan shrouds to improve fan air
flow efficiency.
The shroud supports the electric fan motor and
fan. For removal and installation procedures, refer to
radiator removal in this Section.
ENGINE BLOCK HEATER
REMOVAL
(1) Drain coolant from radiator and cylinder block.
Refer to Cooling System Drain, Clean, Flush and
Refill of this section for procedure.
(2) Detach power cord plug from heater.
(3) Loosen screw in center of heater. Remove
heater assembly.
INSTALLATION
(1) Thoroughly clean core hole and heater seat.
(2) Insert heater assembly with element loop posi-
tionedupward.
(3) With heater seated, tighten center screw
securely to assure a positive seal.
(4) Fill cooling system with coolant to the proper
level, vent air, and inspect for leaks. Pressurize sys-
tem with Radiator Pressure Tool before looking for
leaks.
ACCESSORY DRIVE BELTS
AIR CONDITIONING COMPRESSOR AND
POWER STEERING PUMP
(1) Loosen the power steering pump locking bolts
A and B and pivot bolt C (Fig. 26) to remove and
install belt and/or adjust belt tension.
(2) Using a 1/2º breaker bar, adjust belt tension by
applying torque to the square D hole on the power
steering pivot bracket. Adjust tension to specification
given in Belt Tension Chart.
(3) Tighten in order, first tighten locking bolt A to
27 N´m (20 ft. lbs.) then, bolt B to 27 N´m (20 ft. lbs.)
Then pivot bolt C to 54 N´m (40 ft. lbs.).
GENERATOR BELT
(1) Loosen pivot bolt E then locking nut F and
adjusting bolt G (Fig. 27) to remove and install belt
and/or adjust belt tension.
(2) Tighten adjusting bolt G, adjust belt tension to
specification shown in Belt Tension Chart.
(3) Tighten pivot bolt E to 54 N´m (40 ft. lbs.).
Locking nut F to 54 N´m (40 ft. lbs.).
CLEANING AND INSPECTION
WATER PUMP
Replace water pump body assembly if it has any of
these defects:
(1) Cracks or damage on the body.
(2) Coolant leaks from the shaft seal, evident by
coolant traces on the pump body.
(3) Loose or rough turning bearing.
(4) Impeller rubs either the pump body or the
engine block.
Fig. 25 Servicing Radiator Fan
PLCOOLING 7 - 21
REMOVAL AND INSTALLATION (Continued)
Page 215 of 1200

(5) Impeller loose or damaged.
(6) Sprocket or sprocket flange loose or damaged.
ACCESSORY DRIVE BELT INSPECTION
Belt replacement under any or all of the following
conditions is required, excessive wear, frayed cords or
severe glazing.
Poly-V-Belt system may develop minor cracks
across the ribbed side. These minor cracks are con-
sidered normal and acceptable. Cracks parallel are
not (Fig. 28).
NOTE: Do not use any type of belt dressing or
restorer on Poly-V-Belts.
COOLING SYSTEM CAP
Hold the cap in your hand,right side up(Fig. 29).
The vent valve at the bottom of the cap should open
with a slight pull. If the rubber gasket has swollen,
preventing the valve from opening, replace the cap.
If any light can be seen between vent valve and
the rubber gasket, replace the cap.Use only a
replacement cap that has a spring to hold the
vent shut.
A replacement cap must be of the type designed for
coolant reserve systems. This design ensures system
pressurization.
CLEANING COOLING SYSTEM
Drain cooling system (see:Draining Cooling Sys-
tem) and refill with clean water (see:Refilling
Fig. 26 Power Steering Pump Adjustment
BELT TENSION CHART
ACCESSORY
DRIVE BELTGAUGE TORQUE
Power Steering
Pump and A/C
CompressorNew 135 lb. 121 N´m (90 ft.
lbs.)
Used 100 lb. 81 N´m 60 ft.
lbs.)
Generator New 135 lb. Gauge
adjustment
method only Used 100 lb.
Fig. 27 Generator Adjustment
Fig. 28 Drive Belt Wear Pattern
7 - 22 COOLINGPL
CLEANING AND INSPECTION (Continued)