FIAT DUCATO 2010 Owner handbook (in English)

F0N0098mfig. 212
F0N0097mfig. 213
F0N0172mfig. 214
F0N0171mfig. 215200
KNOWING
YOUR CAR
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
173-206 DUCATO LUM EN 8ed 27-10-2010 15:45 Pagina 200

201
KNOWING
YOUR CAR
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
FUSE SUMMARY TABLE
Dashboard fuse box fig. 210-211
USERSFUSE AMPERE
Right dipped beam headlight F12 7,5
Left dipped beam headlight, headlight alignment corrector F13 7,5
Engine compartment control unit relay, instrument panel control unit relay (+key) F31 7,5
Minibus interior lights (emergency) F32 10
Rear power socket F33 15
AbsentF34 –
Reversing lights, Servotronic control unit, water in diesel filter sensor, (+key) F35 7,5
Central locking control unit (+battery) F36 15
Brake light control (main), third brake light, instrument panel (+key) F37 7,5
Instrument panel control unit relay (+battery) F38 10
EOBD socket, Radio, A/C control, Alarm, Tachograph,
Webasto timer (+battery) F39 10
Left heated rear window, driver side mirror demister F40 15
Right heated rear window, passenger side mirror demister F41 15
ABS, ASR, ESP, Brake light control (secondary) (+key) F42 7,5
Windscreen washer (+key) F43 30
Cigar lighter, Front power socket F44 20
Controls on driver’s side door, Controls on passenger side door F45 7,5
AbsentF46 –
Driver’s side electric window F47 20
Passenger side electric window F48 20
173-206 DUCATO LUM EN 8ed 27-10-2010 15:45 Pagina 201

202
KNOWING
YOUR CAR
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
USERSFUSE AMPERE
Radio, Driver side window, Controls on instrument panel,
Alarm control unit, rain sensor (+key) F49 7,5
Airbag (+key) F50 7,5
A/C control, Cruise control, Tachograph (+key) F51 7,5
Optional control unit relay F52 7,5
Instrument panel, rear fog light (+battery) F53 7,5
Engine compartment fusebox fig. 212-213
USERSFUSE AMPERE
ABS pump (+battery) F01 40
Preheating glow plugs (+battery) F02 50
Ignition switch (+battery) F03 30
Webasto control unit (+battery) F04 20
Passenger compartment ventilation with Webasto (+battery) F05 20
Engine cooling high speed fan (+battery) F06 40/60
Engine cooling low speed fan (+battery) F07 40/50
Passenger compartment fan (+key) F08 40
Windscreen washer pump F09 20
HornF10 15
i.e. system (secondary services) F11 15
Right main beam headlamp F14 7,5
Left main beam headlamp F15 7,5
i.e. system (+key) F16 7,5
173-206 DUCATO LUM EN 8ed 27-10-2010 15:45 Pagina 202

203
KNOWING
YOUR CAR
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
USERSFUSE AMPERE
Electrical system (primary services) F17 10
Engine management control unit (+ battery) F18 7,5
Climate control compressor F19 7,5
Headlamp washer pump F20 30
Fuel pumpF21 15
i.e. system (primary services) F22 20
ABS solenoid valves F23 30
Automatic transmission 8 (+key) F24 15
Fog lightsF30 15
Right central pillar optional control unit fig. 214-215
USERSFUSE AMPERE
AbsentF54 –
Heated seatsF55 15
Rear passenger power socket F56 15
Additional heater under the seat F57 10
Side lightsF58 10
Self-levelling suspension (+battery) F59 7,5
AbsentF60 –
AbsentF61 –
AbsentF62 –
Additional passenger heater control F63 10
AbsentF64 –
Additional passenger heater fan F65 30
173-206 DUCATO LUM EN 8ed 27-10-2010 15:45 Pagina 203

204
KNOWING
YOUR CAR
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
BATTERY RECHARGING
IMPORTANT Battery recharging procedure is given as
information only. This operation should be performed at
a Fiat Dealership.
Charging should be slow at a low ampere rating for
approximately 24 hours. Rapid battery charging with
high currents could damage the battery. Charge the
battery as follows:
❒disconnect the negative battery terminal;
❒connect the charger cables to the battery terminals,
observing the poles;
❒turn on the charger;
❒after recharging, turn the battery charger off before
disconnecting the battery itself;
❒reconnect negative battery terminal.
Battery fluid is poisonous and corrosive:
avoid contact with your skin and eyes.
The battery recharging operation must be
performed in a ventilated place, away from
naked flames or possible sources of sparks to
avoid the risk of explosion and fire.
WARNING
Don’t try to recharge a frozen battery: If
the battery was frozen, have it inspected
by skilled personnel before recharging to check
that the internal elements are not damaged and
that the casing is not cracked, which causes the
risk of leakage of poisonous, corrosive acid.
WARNING
173-206 DUCATO LUM EN 8ed 27-10-2010 15:45 Pagina 204

205
KNOWING
YOUR CAR
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
F0N0340mfig. 216
RAISING THE VEHICLE
If the vehicle needs to be lifted, go to a Fiat Dealership
which is equipped with arm hoists or workshop lifts.
The vehicle must only be raised laterally by placing the
ends of the arms or workshop lift in the areas shown in
fig. 216.
Do not start the engine whilst the
vehicle is being towed.
WARNING
Before towing, switch off the steering lock
(see „Starting device“ paragraph under the
„Dashboard and controls“ chapter). The brake
servo and power steering will not work while the
vehicle is being towed. More effort on the brake
pedal and steering wheel will therefore be
required. Do not use flexible cables when towing
and avoid jerky movements. During towing
operations, make sure that the fastened joint does
not damage adjoining components. When towing
the vehicle comply with the specific rules of the
Highway Code regarding both the towing device
and the behaviour to maintain on the road.
WARNING
TOWING THE VEHICLE
The vehicle is equipped with two rings for attaching the
tow hook.
The front ring is located in the tool box beneath the
passenger side seat. On versions with Fix&Go kit and
without spare wheel, the tool box is available only on
request for versions/markets where provided. In the
absence of the tool box the vehicle tow hook is housed
in the on-board documentation container, together with
the Owner Handbook.
173-206 DUCATO LUM EN 8ed 27-10-2010 15:45 Pagina 205

206
KNOWING
YOUR CAR
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
F0N0117mfig. 220F0N0135mfig. 218
F0N0136mfig. 219
❒take the screwdriver provided from the box and
prise up at the point shown to raise the cap
C-fig. 219;
❒take the tow ring D from the box and screw onto
the threaded pin fig. 219.
The rear ring B-fig. 220 is located at the point shown in
the diagram. For activation / deactivation, proceed as follows:
❒Open the flap A and remove it as illustrated
in fig. 217;
❒turn the locking knob B anticlockwise and remove it
fig. 217 to allow the removal of the compartment
fig. 218;
F0N0134mfig. 217
173-206 DUCATO LUM EN 8ed 27-10-2010 15:45 Pagina 206

207
KNOWING
YOUR CAR
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
MAINTENANCE AND CARE
SCHEDULED SERVICING
Correct servicing is essential for ensuring long vehicle
life under the best conditions.
This is why Fiat has planned a series of checks and
maintenance operations every 40,000/45,000 km.
The scheduled maintenance programme does not,
however, cover all the vehicle requirements; during the
initial period, before the 40,000/45,000 kilometre
service and later on, between services, routine
operations must be carried out like systematically
checking and topping up fluid levels, checking the tyre
inflation pressure, etc.IMPORTANT Scheduled Servicing coupons are specified
by the Manufacturer. Failure to have them carried out
may invalidate the warranty.
Schedule servicing can be carried out by any Fiat
Dealership, at pre-established times.
If there is a need for further replacements or repairs
during any operation in addition to those planned, prior
consent of the Customer must be obtained first.
IMPORTANT It is advisable to contact a Fiat Dealership
in the event of any minor operating failure, without
waiting for the next service coupon.
If your vehicle is used frequently for trailer towing, the
interval between scheduled maintenance services must
be reduced.
207-230 DUCATO LUM EN 7ed 6/21/10 2:17 PM Page 207

●● ● ● ●
●● ● ● ●
●● ● ● ●
●● ● ● ●
●● ● ● ●
●● ● ● ●
●●
●● ● ● ●
●● ● ● ●
●● ● ● ●
●● ● ● ●
208
KNOWING
YOUR CAR
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
SCHEDULED MAINTENANCE PLAN
(120 Multijet – 130 Multijet – 160 Multijet)
Thousands of kilometres 45 90 135 180 225
Check tyre condition/wear and adjust pressure, if necessary
Check lighting system operation (headlights, direction indicators,
hazard lights, passenger compartment lights, boot lights,
instrument panel warning lights, etc.)
Check operation of windscreen wash/wipe system and adjust sprays
if necessary
Check windscreen wiper blades position/wear
Check condition and wear of front and rear disc brake pads and
brake pad wear indication
Visually inspect condition of:
Body exterior and underbody protection, pipes and hoses
(exhaust – fuel – brakes), rubber parts
(boots, sleeves, bushes, etc.) – Brake and fuel system hoses
Visually check condition/tension of accessory drive belts (excluding
engines fitted with automatic tensioners)
Check and adjust handbrake travel if necessary
Check exhaust gas emissions/fumes
Check cleanliness of locks and cleanliness of linkage and lubrication
Change engine oil and oil filter (or every 12 months)
Change engine oil and oil filter (Multijet version with DPF) (*)
207-230 DUCATO LUM EN 7ed 6/21/10 2:17 PM Page 208

●● ● ● ●
●● ● ● ●
●● ● ● ●
●
●
●
●● ● ● ●
●●
●● ● ● ●
209
KNOWING
YOUR CAR
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
Thousands of kilometres 45 90 135 180 225
Replace fuel filter
Replace air filter cartridge (▼)
Check and top up, if required, fluid levels
(engine coolant, brake fluid, windscreen washer fluid, battery fluid, etc);
Check timing belt (120 - 130 Multijet versions)
Replace auxiliary drive belt
Replace timing drive belt (120 - 130 Multijet versions) (**)
Check operation of engine management systems (using diagnosis socket)
Change brake fluid (or every 24 months)
Replace pollen filter (or every 24 months)
(*) The engine oil and the filter must be changed when the instrument panel warning light comes on (see “Warning lights and
Messages” chapter) and in any case every 2 years.
If the vehicle is driven mainly in towns, change engine oil and filter every 12 months.
(**) Or every 4 years for heavy-duty use (cold climates, town use with long periods spent idling, use on particularly dusty
roads or roads spread with sand and/or salt). Or every 5 years, irrespective of the mileage.
(▼) If the vehicle is equipped with a special air filter for dusty areas:
– every 20,000 km check and clean filter;
– every 40,000 km replace filter.
207-230 DUCATO LUM EN 7ed 6/21/10 2:17 PM Page 209