sensor FORD FIESTA 2007 Workshop Manual

303-01 B-63 Engine - 2.OL Duratec-HE (M14) 303-01 B-63
IN-VEHICLE REPAIR
9. Connect the CKP sensor electrical
. connector.
10. Install the crankshaft belt pulley.
For additional information, refer to: Crankshaft Pulley (303-01 Engine
- 2.OL
Duratec-HE (M14), In-vehicle Repair).
2006.0 Fiesta 1212006 G451289en
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303-01 B-70 Engine - 2.OL Duratec-HE (M14) 303-01 B-70
IN-VEHICLE REPAIR
9. Disconnect the engine coolant temperature 12. Remove the exhaust manifold upper heat
(ECT) sensor electrical connector.
shield (engine shown removed for clarity).
('
10. Remove the power steering pump return 13. Remove the exhaust manifold lower heat
line support bracket.
shield (engine shown removed for clarity).
11. Remove the generator upper retaining bolt. 14. Remove the exhaust manifold retaining
nuts (engine shown removed for clarity).
Detach the exhaust manifold from the
cylinder head and position it to one side.
Discard the gasket and nuts.
15. CAUTIONS: c
n~ee~ the camshaft bearing caps and the
camshafts in order for installation.
2006.0 Fiesta 12/2006 G451308en
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303-01 B-72 Engine - 2.OL Duratec-HE (M14) 303-01 B-72
IN-VEHICLE REPAIR
Check the valve clearance and adjust if 9. Using the special tool, connect the coolant
necessary. hose to the EGR valve.
/
For additional information, refer to: Valve
Clearance Adjustment
(303-01 Engine - 2.OL
Duratec-HE (M14), General Procedures).
6. Connect the engine coolant temperature
(ECT) sensor electrical connector.
7. Using the special tool, connect the coolant
hoses to the coolant outlet connector.
8. Connect the exhaust gas recirculation (EGR)
valve electrical connector. 10.
N0TE:lnstall a
new exhaust manifold gasket
and nuts.
Tighten the exhaust manifold retaining nuts
(engine shown removed for clarity).
11. Install the exhaust manifold lower heat
shield (engine shown removed for clarity).
2006.0 Fiesta 1212006 G451308en
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303-01 B-76 Engine - 2.OL Duratec-HE (M14) 303-01 B-76
REMOVAL
15. Disconnect the power steering pump switch 18. Remove the engine wiring harness bracket.
electrical connector.
I
19. Detach the power steering high-pressure
16. Disconnect the catalyst monitor sensor
line retaining bracket from the transaxle.
electrical connector.
20. Remove the coolant expansion tank.
17. Disconnect the engine wiring harness
electrical connector.
2006.0 Fiesta 1212006 G451290en
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303-01 B-84 Engine - 2.OL Duratec-HE (M14) 303-01 B-84
DISASSEMBLY
2. Remove the exhaust manifold upper heat 5. Remove the generator.
shield.
6. Using the special tools, mount the engine to
3. Remove the exhaust manifold lower heat the mounting stand.
shield.
7. Remove the special tool.
4. Disconnect the crankshaft position (CKP)
sensor electrical connector.
8. Drain the engine.
Allow the oil to drain into a suitable container.
9. N0TE:lnspect the oil drain plug seal for
damage. Install a new drain plug and seal
if
necessary.
2006.0 Fiesta 1212006 G451309en
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303-01 B-85 Engine - 2.OL Duratec-HE (M14) 303-01 B-85
DISASSEMBLY
Install the drain plug. 12.
Disconnect the oil pressure switch
electrical connector.
10. Detach the engine wiring harness bracket
from the intake manifold. 13.
Disconnect the fuel injector electrical
connectors.
11. Disconnect the knock sensor
(KS) electrical
connector. 14.
Disconnect the camshaft position
(CMP)
sensor electrical connector.
2006.0 Fiesta 1212006 G451309en
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303-01 B-86 Engine - 2.OL Duratec-HE (M14) 303-01 B-86
DISASSEMBLY
15. Disconnect the exhaust gas recirculation 18. Disconnect the heated oxygen (H20S)
(EGR) valve electrical connector. sensor electrical connector. f
16. Disconnect the electronic ignition (El) 19. Disconnect the throttle body (TB) electrical
electrical connector. connector.
17. Disconnect the engine coolant temperature 20. Disconnect the intake manifold runner
(ECT) sensor electrical connector. control (IMRC) electrical connector.
2006.0 Fiesta 1212006 G451309en
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303-01 B-87 Engine - 2.OL Duratec-HE (M14) 303-01 B-87
DISASSEMBLY
21. Detach the starter motor electrical
connector from the intake manifold. Discard the
gasket.
25. Remove the oil level indicator and oil level
22. Disconnect the manifold absolute pressure indicator
tube.
(MAP) sensor electrical connector.
26. Remove the intake manifold.
23. Remove the exhaust manifold lower
retaining bolts.
24. Remove the exhaust manifold.
2006.0 Fiesta 1212006 G451309en
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303-01 B-92 Engine - 2.OL Duratec-HE (M14) 303-01 B-92
DISASSEMBLY
Discard the friction washer. Discard the gasket.
50. CAUTIONS: 53. Remove the knock sensor (KS).
A~eep the camshaft bearing caps in order I - -
for installation.
A~emove the camshaft bearing caps in the
sequence shown.
N0TE:Working in several stages, release each
camshaft bearing cap retaining bolt two turns at
a
time.
Remove the camshaft bearing caps.
Remove the camshafts.
' ACAUTION:K~~~ the valve tappets in
order for installation.
Remove the valve tappets.
52m ACAUTION:R~~~~~ the cylinder head
bolts in the sequence shown.
Remove the cylinder head.
54. Remove the coolant pump.
Discard the O-ring seal.
55. Remove the thermostat housing.
2006.0 Fiesta 1212006 G451309en
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303-01 B-97 Engine - 2.OL Duratec-HE (M14) 303-01 B-97
ASSEMBLY
11. lnstall the clutch disc and pressure plate. 15. N0TE:lnstall a
new thermostat housing
'. For additional information, refer to: Clutch gasket.
Disc and Pressure Plate (308-01 Clutch, Install
the thermostat housing.
Removal and Installation).
12.
N0TE:lnstall a new oil filter adapter gasket.
lnstall the oil filter adapter.
13. lnstall the crankcase vent oil separator. 16.
N0TE:lnstall a
new coolant pump O-ring.
lnstall the coolant pump.
17.
N0TE:lnstall new cylinder head bolts and
gasket.
14.
N0TE:Rotate the knock sensor (KS) as far Install
the cylinder head.
counter-clockwise as possible without
it Tighten the cylinder head bolts in five stages. touching the crankcase vent oil separator. Stage I: 5 Nm.
lnstall the KS. stage 2: 15 Nm.
Stage 3: 45 Nm.
Stage 4: 90 degrees.
2006.0 Fiesta 1212006 G451310en
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