torque FORD MUSTANG 1969 Volume One Chassis

07-02-10
C4 Automatic Transmission

07-02-10

7.
Install
the
piston into
the
case.

Install
a new
seal
on the
cover. Install

the cover
by
using
two
5/16—18 bolts,

1
1/4
inch long,
at
180
degrees apart

to position
the
servo cover
on the

case.
Install
the
vent tube retaining

clip
and
identification
tag.
Install
two

cover attaching bolts. Remove
the two

installing bolts
and
install
the
last
two

attaching bolts. Torque
the
cover-

to-case attaching bolts
to
specifica-

tion.

8. Adjust
the
low-reverse band.

Lower
the
vehicle
and
check
the
trans-

mission fluid level.

9.
If the
band
can not be
adjusted

properly,
the
struts
are not in
posi-

tion. Remove
the
fluid
pan and
valve

body. Install
the
struts, valve body,

pan
and
adjust
the
band. Refill
the

transmission with fluid.

EXTENSION HOUSING

BUSHING
AND
REAR

SEAL REPLACEMENT

1.
Disconnect
the
drive shaft from

the transmission.

2.
When only
the
rear seal needs

replacing, carefully remove
it
with
a

tapered chisel
or the
tools shown
in

Fig.
15.
Remove
the
bushing
as
shown

in
Fig. 16. Use the
bushing remover

carefully
so
that
the
spline- seal
is not

damaged.

3.
When installing
a new
bushing

use
the
special tool shown
in
Fig.
17.

4.
Before installing
a new
seal,
in-

spect
the
sealing surface
of the
univer-

sal joint yoke
for
scores.
If
scores
are

found, replace
the
yoke.

5.
Inspect
the
counterbore
of the

housing
for
burrs
and
remove with

crocus cloth.

6. Install
the
seal into
the
housing

with
the
tool shown
in Fig. 18. The

seal should
be
firmly seated
in the

bore.
Coat
the
inside diameter
of the

fiber portion
of the
seal with
B8A-

19589-A lubricant.

7.
Coat
the
front universal joint

spline with B8A-19589-A lubricant

and install
the
drive shaft.

EXTENSION HOUSING
AND

GOVERNOR REPLACEMENT

1.
Raise
the
vehicle
on the
hoist.

2.
Remove
the
drive shaft. Position

the transmission jack
to
support
the

transmission.

3.
Remove
the
speedometer cable

from
the
extension housing.

4.
Remove
the
extension housing
to

crossmember mount attaching bolts.

Raise
the
transmission
and
remove
the

mounting
pad
between
the
extension

housing
and the
crossmember.
Tool—
I775-AB

Tool—
T50T-100-A

FIG. 15—Removing Extension Housing

EXTENSION HOUSING

rIG. 16—Removing Extension

Housing Bushing

BUSHING

I Tool—T57P-76 7-B

^mmmfm^
0^7000-Ht

EXTENSION HOUSING
D1O26-B

FIG. 17—Installing Extension

Housing Bushing
D 1927-A

5.
Loosen
the
extension housing
at-

taching bolts
to
drain
the
transmission

fluid. Disconnect
the
exhaust inlet

pipes
at the
manifold
and
lower
the

inlet pipes.

6. Remove
the six
extension

housing-to-case attaching bolts
and re-

move
the
extension housing.

7.
Remove
the
governor housing
to

governor distributor attaching bolts

(Fig.
19).
Remove
the
governor hous-

ing from
the
distributor.

8. Refer
to
Major Repair Opera-

tions
for
governor repair operations.

9. Install
the
governor housing
on

the governor distributor
(Fig.
19). In-

stall
the
attaching bolts
and
torque
the

bolts
to
specification.

Tool—
T6
U-7657-A
or B,

7657AA,
or
7657-AB

EXTENSION HOUSING

REAR SEAL

FIG. 18—Installing Extension Housing Seal
D 2042-A

GOVERNOR GOVERNOR GOVERNOR

BOLTS
(4)
DISTRIBUTOR DISTRIBUTOR

SLEEVE

I

D1859-A

FIG. 79—Governor Installed
10.
Install
a new
extension housing

gasket
on the
case. Install
the
exten-

sion housing
and six
attaching bolts.

Torque
the
bolts
to
specification.

11.
Install
the
transmission mount-

ing
pad on the
crossmember. Lower

the transmission
and
install
the
exten-

sion housing
to
crossmember attach-

ing bolts. Torque
the
bolts
to
specifi-

cation. Remove
the
transmission jack.

12.
Install
the
speedometer cable
in

the extension housing. Install
the
drive

shaft.

13.
Install
the
inlet pipes
on the

manifold.

14.
Lower
the
vehicle
and
fill
the

transmission with fluid.

15.
Check
the
extension housing

area
for
fluid leakage.procarmanuals.com

07-02-11
C4 Automatic Transmission
07-02-11

REMOVAL AND INSTALLATION

An oil impregnated plastic grommet

is incorporated in the end of the man-

ual shift linkage lever arm on all col-

umn shift vehicles. A special tool

T67P-7341-A is required to install the

grommet in the manual lever, and to

install the manual linkage rod into the

grommet. Refer to Part 7-1, Section

2,
for the grommet replacement pro-

cedures.

TRANSMISSION REMOVAL

1.
Raise the vehicle and remove the

converter cover attaching bolts, at the

lower front side of the converter hous-

ing. Remove the cover.

2.
Remove the two conveter drain

plugs (Fig. 20). Drain the fluid from

the converter. Install the two convert-

er drain plugs.

3.
Remove the drive shaft and in-

stall the extension housing seal repla-

cer tool in the extension housing.

4.
Remove the vacuum line hose

from the transmission vacuum unit.

Disconnect the vacuum line from the

retaining clip.

5.
Remove the two extension

housing-to-crossmember attaching

bolts.

6. Remove the speedometer cable

from the extension housing.

7.
Disconnect the exhaust pipe

flange from the manifolds.

8. Remove the parking brake cable

from the equalizer lever.

9. Remove the fluid filler tube from

the pan and drain the transmission

fluid on PEA models. On PEB and

PEE models, loosen the transmission

CONVERTER A
ATT,
pan bolts and drain the fluid at one

corner of the pan. Tighten the attach-

ing bolts after the fluid has drained.

10.
Disconnect the fluid cooler lines

from the transmission case.

11.
Remove the manual and kick-

down linkage rods from the transmis-

sion control levers.

On vehicles equipped with a column

shift, use tool T67P-7341-A to remove

the selector rod from the manual

lever.

12.
On a Mustang, disconnect the

neutral start switch wires from the re-

taining clamps and connectors.

13.
Disconnect the starter cable.

Remove the starter attaching bolts

and remove the starter from the con-

verter housing.

14.
On PEB and PEE models, lift

the fluid filler tube from the case.

15.
Remove the four converter-

to-flywheel attaching nuts.

16.
Position the transmission jack

to support the transmission and secure

the transmission to the jack with a

safety chain.

17.
Remove the four crossmember

attaching bolts and lower the

crossmember.

18.
Remove the five converter

housing-to-engine attaching bolts.

Lower the transmission (Fig. 21) and

remove it from under the vehicle.

TRANSMISSION

INSTALLATION

1.
With the converter properly in-

D 2043-A

FIG. 20—Converter Drain Plug

Location
FIG. 21—Transmission Mounted

on Jack
stalled, place the transmission on the

jack (Fig. 21). Secure the transmission

to the jack with the safety chain.

2.
Raise the transmission into posi-

tion and install the five converter

housing-to-engine attaching bolts.

Torque the bolts to specification. Re-

move the safety chain from the trans-

mission.

3.
Position the crossmember and

install the four attaching bolts. Torque

the bolts to specifications.

4.
Lower the transmission and in-

stall the extension housing and

crossmember attaching bolts. Torque

the bolts to specification.

5.
Install the four flywheel to con-

verter attaching nuts. Torque the nuts

to specification.

6. Remove the transmission jack.

Install the fluid filler tube in the

transmission case or pan. Install the

vacuum hose on the transmission vac-

uum unit. Install the vacuum line re-

taining clip.

7.
Connect the fluid cooling lines to

the transmission case.

8. On a Mustang, connect the neu-

tral start switch wires to their respec-

tive connectors and secure the harness

in the retaining clamps.

9. Install the linkage rods on the

transmission downshift and manual

control levers.

On vehicles equipped with a column

shift, use tool T67P-7341-A to install

a new grommet in the manual lever,

and to install the manual linkage rod

into the grommet.

10.
Connect the speedometer cable

to the extension housing.

11.
Connect the exhaust inlet pipes

to the manifolds.

12.
Install and adjust the parking

brake cable at the equalizer lever.

13.
Install the converter housing

cover and torque the attaching bolts

to specification.

14.
Install the starter and torque

the attaching bolts to specification.

Connect the starter cable.

15.
Install the drive shaft. Torque

the companion flange U-bolts attach-

ing nuts to specification.

16.
Lower the vehicle. Fill the

transmission to the proper level with

the specified fluid. Adjust the manual

and downshift linkage.procarmanuals.com

07-02-16

C4 Automatic Transmission
07-02-16

COVER SEAL

STEM NUT

SERVO PISTON STEM

PISTON RETURN SPRING PISTON AND SEAL

(SEAL BONDED TO PISTON)

FIG. 43—Low-Reverse Servo Disassembled

PARTS REPAIR OR

REPLACEMENT

During the repair of the sub-

assemblies, certain general instructions

which apply to all units of the trans-

missions must be followed. These in-

structions are given here to avoid un-

necessary repetition.

Handle all transmission parts care-

fully to avoid nicking or burring the

bearing or mating surfaces.

Lubricate all internal parts of the

transmission before assembly with

clean automatic transmission fluid. Do

not use any other lubricants except on

gaskets and thrust washers which may

be coated with vaseline to facilitate

assembly. Always install new gaskets

when assembling the transmission.

Tighten all bolts and screws to the

recommended torque as outlined in

the Specification Section.

TRANSMISSION CASE AND

LINKAGE REPAIR

Low-Reverse Servo

1.
Remove the four servo cover-

to-case attaching bolts. Remove the

vent tube and retaining clip from the

case.

2.
Remove the servo cover, cover

seal, servo piston and piston return

spring from the case (Fig. 43).

3.
The servo piston seal is bonded

to the piston. If the seal has to be re-

placed, replace the piston assembly

which includes the seal. Disassemble

the servo piston from the piston stem

by inserting a small screwdriver in the

hole of the piston stem and removing

the piston attaching nut (Fig. 44).

Position the accumulator spring and

spacer (Fig. 43) on the piston stems.

Make sure the crowned side of the

spring is facing toward the rod. Install

the new servo piston and attaching nut
COVER

D1880-A

LOW-REVERSE

PISTON

D1881-A

FIG. 44—Removing or Installing

Low-Reverse Servo Piston

on the stem, torque the nut to specifi-

cation.

4.
Place the piston return spring in

the servo bore of the case. Lubricate

the piston seal with clean transmission
fluid and install the servo pistion into

the bore of the case.

5.
Place a new cover seal on the

cover and install the servo cover. In-

stall the vent tube and retaining clip.

Install the four cover attaching bolts.

Torque the cover-to-case retaining

bolts to specifications.

Intermediate Servo

1.
Remove the transmission
identif-

ication tag and the four servo cover to

case attaching bolts.

2.
Remove the servo cover, gasket,

servo piston, and piston return spring

from the case (Fig. 45).

3.
Remove the intermediate servo

piston from the cover.

4.
Remove the seal rings from the

servo piston and cover.

5.
Install a new seal on the cover

and servo piston. Figure 46 shows the

correct servo piston and cover for

each transmission model. Lubricate

the seals with clean transmission fluid.

Install the piston into the cover. Be

careful not to damage the piston seal.

6. Install the piston return spring in

the servo bore of the case.

7.
Place a new gasket on the servo

cover. Position the servo piston and

cover assembly into the case with the

piston stem slot in a horizontal posi-

tion to engage the strut. Use two

5/16-18 bolts, 1 1/4 inch long, 180

degrees apart, to position the cover

against the case. Install two cover at-

taching bolts. Remove the two 1 1/4

V-8 ENGINE

COVER

RETURN SPRING

PISTON
COVER SEAL COVER^ GASKET

PISTON SEALS

6 CYLINDER ENGINE
COVER

D1882-A

FIG. 45—Intermediate Servo Disassembledprocarmanuals.com

07-02-17

C4 Automatic Transmission

07-02-17

Vehicle

Ford,
Meteor

Fairlane,

Montegc,
Falcon,

Mustang

Ford,
Meteor

Fairlane,

Montego,
Mustang

Mustang

Falcon
Engine

302-2V

302-2V

240-IV

250-1V

200-1V

170-1V

200-1V
Transmi ssion

PEA-MI,
Nl

PEE-M,
V, AC

PEA-A2

PEE-AD,

AE,
AF

PEB-B2

PEB-C2
Servo Piston

Dia.
A

3.7875

3.7875

3.3265
Dia.
B

2.8265

2.7065

2.4865
Servo Cover

Dia.
C

None

None

3.340
Dia.
D

2.840

2.975

2.500
Spring

Free Length

(Inches)

2.480

2.480

2.480
Color

Cniif

White

White

White

D 1800-D

FIG. 46—Intermediate Servo Piston, Cover and Spring Identification

inch bolts and install the transmission

identification tag and the other two

cover attaching bolts. Torque the bolts

to specifications.

Downshift and Manual

Linkage

1.
Apply penetrating oil to the

outer lever attaching nut to prevent

UPPER RETAINING RING
breaking the inner lever shaft. Remove

the downshift outer lever nut. Remove

the downshift outer and inner lever.

From inside the transmission case, re-

move the upper retaining ring from

the manual lever link (Fig. 47). Re-

move the upper end of the lever link

from the case retaining pin.

2.
From the back of the transmis-

sion case, remove the upper retaining

INNER MANUAL

'ER ATTACHING NUT

mmMm

INNER MANUAL LEVER MANUAL LEVER LINK

FIG. 47—Case Internal Linkage
ring and flat washer from the parking

pawl link (Fig. 48). Remove the pawl

link from the case retaining pin.

3.
From the back of the transmis-

sion case, remove the parking pawl

link, toggle rod, and manual lever link

as an assembly (Fig. 49).

UPPER

r RETAINING

RING

D1885-A

FIG. 48—Parking Pawl Link

/7^-MANUAL LEVER LINK

D1405-B
FIG. 49—Removing or Installing

Parking Pawl Link

4.
Remove the rear parking pawl

link lower retaining ring, flat washer

and link from the toggle rod (Fig. 50).

5.
Remove the manual lever link,

lower retaining ring, flat washer, and

link from the toggle rod.

6. Install the manual and marking

pawl links, flat washers and retaining

rings to the toggle rods.

7.
Remove the inner manual lever

attaching nut and lever. Remove the

outer manual lever from the case.

8. To remove the manual lever seal,

use the tools shown in Fig. 51. To in-

stall the new seal, use a driver that fits

the ID of the seal.

9. Install the outer manual lever in

the case. Install the inner manual

lever and attaching nut with the cham-

fer facing toward the lever (Fig. 47).

Torque the nut to specification.

10.
From the back of the transmis-

sion case, install the parking toggle

rod and link assembly into the case

(Fig. 49).

11.
Install the parking pawl link on

the case retaining pin. Install the flat

washer and link retaining ring (Fig.

48).procarmanuals.com

07-02-18
C4 Automatic Transmission

07-02-18

OUTER MANUAL LEVER

MANUAL LEVER LINK

INNER MANUAL LEVER

PARKING PAWL LINK

TOGGLE ROD

PARKING PAWL LINK

FIG. 50—Case Linkage

D1888-A

FIG. 51—Removing Manual

Lever Seal

TOGGLE ROD
D1887-A

12.
Position the inner manual lever

behind the manual lever link, with the

cam on the lever contacting the lower

link pin (Fig. 52).

13.
Install the upper end of the

manual lever link on the case retain-

ing pin. Install the retaining ring.

14.
Operate the manual lever and

check for correct linkage operation.

15.
Install the inner and outer

downshift levers. Torque the attaching

nut to specification.

Bushing Replacement—Case

1.
Remove the transmission case

bushing as shown in Fig. 53.

Press Ram

Handle

MANUAL INNER LEVER

D1890-A

FIG. 52— Inner Manual Lever

Location—As Viewed from the

Control Lever Side of Case
2.
Install the transmission case

bushing with the tool shown in Fig.

53.

Thread Repair-Case

Thread service kits may be pur-

chased from local jobbers or the

Heli-Coil Corporation. To repair a

damaged thread, the following proce-

dures should be carefully followed.

1.
Drill out the damaged threads,

using the same drill size as the thread

01).
For example, use a 5/16-inch

drill for a 5/16-18 thread.

2.
Select the proper special tap and

tap the drilled hole. The tap is marked

for the size of the thread being re-

paired. Thus, the special tap marked

5/16-18 will not cut the same thread

as a standard 5/16-18 tap. It does cut

a thread large enough to accommo-

date the insert, and after the insert is

installed the original thread size

(5/16-18) is restored.

3.
Select the proper coil inserting

tool. These tools are marked with the

thread size being repaired. Place the

insert on the tool and adjust the sleeve

to the length of the insert being used.

Press the insert against the face of

the tapped hole. Turn the tool clock-

wise and wind the insert into the hole

until the insert is 1/2 turn below the

face.

4.
Working through the insert, bend

the insert tang straight up and down

until it breaks off at the notch.

5.
If the inserts are not properly in-

stalled, they can be removed with the

extractor tool. Place the extractor tool

in the insert so that the blade rests

against the top coil 1/4 to 1/2 turn

away from the end of the coil. Tap

the tool sharply with a hammer so

that the blade cuts into the insert.

Press Rom

Handle

Too/
- T66L-7003-B7

Tool - T666-7003-B3

REMOVAL INSTALLATION D 1730-A

FIG. 53—Replacing Transmission Case Bushingprocarmanuals.com

07-02-19
C4 Automatic Transmission

07-02-19

Tool-T64P-7A128-A

OIL

SCREEN
LOWER

VALVE BODY

-,
-^L*«^M*if
GASKET

UPPER

VALVE BODY

D1891-A

FIG. 54—Upper and Lower Valve Bodies Disassembled
MANUAL VALVE

D1892-A

FIG. 56—Removing Manual Valve

Exert downward pressure on the tool

and turn it counterclockwise until the

insert is removed.

CONTROL VALVE BODY

Disassembly

1.
Remove the eight screws that at-

tach the oil screen to the body and re-

move the screen (Fig. 54).

2.
Remove the seven attaching

screws from the underside of the lower

valve body. Separate the lower valve

body, gasket, separator plate and

hold-down plates (Fig. 55) from the

upper valve body. Be careful not to

lose the upper valve body steel ball

shuttle valve and spring when separat-

ing the upper and lower valve bodies.

3.
Depress the manual valve detent

spring with the tool shown in Fig. 56.

Remove the spring retaining pin (roll

SEPARATOR

PLATE
pin) from the upper valve body. Re-

move the spring and detent plunger.

4.
Slide the manual valve out of the

body.

5.
Remove the cut-back and the

back-out valve cover plate from the

valve body (Fig. 57).

6. Remove the cut-back valve from

the body.

7.
Remove the 2-3 back-out valve,

spring and the manual low valve from

the body.

8. Remove the 1-2 shift valve and

2-3 shift valve cover plate from the

valve body.

9. Remove the 2-3 shift valve and

the throttle modulator valve from the

body.

10.
Remove the 1-2 shift valve, D2

valve and the spring from the body.

11.
Remove the intermediate band

accumulator valve cover plate from

the valve body.

RUBBER BALL

SHUTTLE VALVE
SERVO

CHECK VALVE

RUBBER BALL

SHUTTLE VALVE
UPPER VALVE

BODY

D 1726-A

FIG. 55—Separating Upper and Lower Valve Bodies
12.
Remove the intermediate accu-

mulator sleeve, 3-2 control valve,

spring and the intermediate servo ac-

cumulator valve.

13.
Remove the pressure booster

valve, cover plate (Fig. 57).

14.
Remove the pressure booster

valve, sleeve, springs and the main re-

gulator valve.

15.
Remove the spring and the line

pressure coasting boost valve (Fig.

57).

16.
Carefully pry the downshift

valve retainer from the body, then re-

move the spring and valve.

17.
Hold the upper valve body as

shown in Fig. 58 and depress the

throttle booster valve plug to release

the retaining pin. Remove the plug,

valve and the spring.

18.
Remove the two hold-down

plates and the separator plate from

the lower body. Be careful not to lose

the rubber ball shuttle valve when re-

moving the separator plate and gasket

from the lower valve body.

Assembly

1.
Place the rubber ball shuttle

valve in the lower body as shown in

Fig. 55. Position the separator plate

and the two hold-down plates on the

lower valve body and install the four

attaching screws and torque them to

specification.

2.
Place the throttle booster valve

spring, valve (long end into spring)

and the plug (Fig. 57). Depress the

plug and install the retaining pin.

3.
Insert the downshift valve into

the body with the large diameter fac-

ing inward. Install the downshift valve

spring and the retainer (Fig. 57).procarmanuals.com

07-02-21
C4 Automatic Transmission
07-02-21

D1893-A

FIG. 58—Removing or Installing

Throttle Booster Valve

4.
Insert the line pressure coasting

boost valve and spring in the body

(Fig. 57).

5.
Place the main regulator valve in

the body (Fig. 57) with the large di-

ameter facing inward. Install the two

springs and the pressure booster valve

and sleeve.

6. Hold the pressure booster valve

cover plate in place and install the

three attaching screws and torque

them to specification.

7.
Place the intermediate servo ac-

cummulator valve and spring in the

body. Install the interim iiate accum-

mulator sleeve and 3-2 control valve.

Secure the cover to the body with the

attaching screw. Torque the screw to

specifications.

8. Position the spring, D2 valve and

the I-2 shift valve in the body.

9. Place the throttle modulator

valve, spring, and 2-3 shift valve in the

body.

10.
Secure the 1-2 shift valve and

the 2-3 valve cover plate to the body

and torque the screws to specifica-

tions.
11.
Place the manual low valve,

spring, and the 2-3 back-out valve in

the body.

12.
Place the cut-back valve in the

body.

13.
Secure the cut-back and the

back-out cover plate to the body with

two screws. Torque the screws to

specifications.

14.
Slide the manual valve into the

body making sure that the notch for

the manual lever is toward the inside

and that the detent notches are facing

upward.

15.
Place the detent plunger and

spring in the body. Depress the spring

and install a new roll pin.

16.
Position a new rubber check

valve in the upper valve body (Fig.

55).

17.
Position the check valve and

spring in the upper valve body (Fig.

55).
Place a new gasket, the separator

plate and the lower valve body in

place on the upper valve body and se-

cure it with the seven attaching

screws. Torque the screws to specifica-

tions.

18.
Secure the oil screen to the

body with the eight attaching screws.

Torque the screws to specifications.

FRONT PUMP

Disassembly

1.
Remove the four seal rings from

stator support.

2.
Remove the five bolts that attach

the stator support to the front pump

housing. Remove the stator support

from the pump housing (Fig. 59).

3.
Remove the front and rear stator

bushings if they are worn or damaged.

Use the cape chisel (Fig. 60) and cut

along the bushing seam until the chisel
D 1731-A

FIG. 60—Removing Stator

Support Bushing

breaks through the bushing wall. Pry

the loose ends of the bushing up with

an awl and remove the bushing.

4.
Remove the drive and driven

gears from the front pump housing.

5.
Press the bushing from the front

pump housing as shown in Fig. 61.

Assembly

1.
Press a new bushing into the

pump housing with the handle and

tool shown in Fig. 61. Make sure the

bushing is installed with the slot and

groove positioned to the rear of the

pump body and 60 degrees below the

horizontal center line.

2.
Install the drive and driven gears

in the pump housing. Each gear has

an identification mark on the side of

the gear teeth that are chamfered. The

chamfered side with the identification

PUMP HOUSING

STATOR SUPPORT

FRONT PUMP SEAL
SEAL RINGS

SELECTIVE

THRUST WASHERS

GASKET

D 1894-B

59—Front Pump and Stator Support Disassembledprocarmanuals.com

07-02-22

C4 Automatic Transmission

07-02-22

Handle
Fress
Ram
ress
Ram

Hand!

Tool
-
T66L-7003-S9

Too/
-
T66L-7003-B5
INSTALL BUSHING WITH GROOVE

JAND SLOT
IN
THIS POSITION

REMOVAL

INSTALLATION

FIG. 61—Replacing Front Pump Housing Bushing
D 1732-C

mark
has to be
positioned downward

against
the
face
of the
pump housing.

3.
Press
new
bushings into
the sta-

tor support with
the
tool shown
in

Fig. 62.
Use the end
with
the 1/8
inch

step
for the
front bushing
and the end

with
the 1/4
inch step
for the
rear

bushing. When installing
the
rear

bushing,
be
sure
the
hole
in the
bush-

ing
is
lined
up
with
the
lube hole
in

the stator support.

T00I-T66L
Toot-T63L-77837-A

or 77837-A

D 1733
-
A

FIG. 62—Installing Stator

Support Bushings

Tool-T50T-100-A D1895-A

FIG. 63—Removing Front

Pump Seal
D1896-A

FIG. 64—Installing Front

Pump Seal

4.
Place
the
stator support
in the

pump housing
and
install
the
five
at-

taching bolts. Torque
the
bolts
to
spe-

cifications.

5.
Install
the
four seal rings
on the

stator support.
The two
large
oil
rings

are assembled first
in the oil
ring

grooves toward
the
front
of the
stator

support (Fig.
59).

6. Check
the
pump
for
free rotation

by placing
the
pump
on the
converter

drive
hub in its
normal running posi-

tion
and
turning
the
pump housing.

7.
If the
front pump seal must
be

replaced, mount
the
pump
in the

transmission case
and
remove
the
seal

with
the
tool shown
in Fig.
63.
To in-

stall
the new
seal,
use the
tool shown

in
Fig. 64.

REVERSE-HIGH CLUTCH

Disassembly

1.
Remove
the
pressure plate
re-

taining snap ring (Fig.
65).

2.
Remove
the
pressure plate,
and

the drive
and
driven clutch plates (Fig.

66).
If the
composition clutch plates

are
to be
reused,
do not
clean them
in

a vapor degreaser
or
with
a
detergent

solution. Wipe
the
plates with
a
lint-

free cloth.
3.
To
remove
the
piston spring
re-

tainer snap ring, place
the
clutch
hub

in
the
arbor press. With
the
tools

shown
in Fig. 67,
compress
the
piston

return springs
and
remove
the
snap

ring. When
the
arbor press
ram is re-

leased, guide
the
spring retainer
to

clear
the
snap ring groove
of the

drum.

SNAP RING

D1420-A

FIG. 65—Removing
or
Installing

Reverse-High Pressure Plate

Snap Ring

4.
Remove
the
spring retainer
and

10 piston return springs.

5.
Remove
the
piston
by
inserting

air pressure
in the
piston apply hole
of

the clutch
hub
(Fig.
68).

6. Remove
the
piston outer seal

from
the
piston
and the
piston inner

seal from
the
clutch drum (Fig.
66).

7.
Remove
the
drum bushing
if it is

worn
or
damaged.
Use
thw ^ape chisel

(Fig. 69)
and cut a
shallow groove
3/4

inch
in
length along
the
bushing seam

until
the
chisel breaks through
the

bushing wall.
Pry the
loose ends
of

the bushing
up
with
an awl and re-

move
the
bushing.
To
prevent leakageprocarmanuals.com

07-02-26
C4 Automatic Transmission

07-02-26

EXTERNAL SNAP RING

SUN GEAR

THRUST WASHER NO. 5

D1905-A

FIG. 80—Input Shell and Sun Gear Disassembled

4.
If the sun gear bushings are to

be replaced, use the tool shown in Fig.

81 and press both bushings through

the gear.

Tool - T66L-7003-B8

Handle
Tool - T66L-7003-B2

Handle

REMOVAL
INSTALLATION

D 1737-A

FIG. 81—Replacing Sun Gear

Bushing

GEAR

HUB AND FLANGE
D1906-A

FIG. 82—Reverse Ring Gear and

Hub Disassembled
Assembly

1.
Press a new bushing into each

end of the sun gear with the tool

shown in Fig. 81.

2.
Install the internal snap ring on

the sun gear. Install the sun gear in

the input shell.

3.
Install thrust washer No. 5 on

the sun gear and input shell (Fig. 80).

4.
Install the external snap ring on

the sun gear (Fig. 79).

REVERSE RING GEAR

AND HUB

Disassembly

1.
Remove the hub retaining snap

ring from the reverse ring gear.

2.
Remove the hub from the reverse

ring gear (Fig. 82).

Assembly

1.
Install the hub in the reverse ring

gear. Make sure the hub is fully seat-

ed in the groove of the ring gear.

2.
Install the snap ring in the rev-

erse ring gear. Make sure the snap

ring is fully seated in the snap ring

groove of the ring gear.

LOW-REVERSE

BRAKE DRUM BUSHING

REPLACEMENT

1.
Replace the low reverse brake

drum bushing if it is worn or dam-

aged. To remove the bushing, use the

cape chisel and cut along the bushing

seam until the chisel breaks through

the bushing wall. Pry the loose ends
of the bushing up with an awl and re-

move the bushing.

2.
Install a new bushing with the

tool shown in Fig. 83.

Tool -

T66L-7003-B6
Handle

D 1738-A

FIG. 83—Installing Low and

Reverse Brake Drum Bushing

GOVERNOR AND OIL

DISTRIBUTOR

Disassembly

1.
Remove the oil rings from the

governor oil distributor (Fig. 84).

2.
Remove the governor housing-

to-distributor attaching bolts. Remove

the governor from the oil distributor.

Remove the governor oil screen.

3.
Remove the primary governor

valve retaining ring (Fig. 85). Remove

the washer, spring, and primary gov-

ernor valve from the housing.

4.
Remove the secondary governor

valve spring retaining clip, spring, and

governor valve from the housing.

5.
Install the secondary governor

valve in the housing. Install the spring

and retaining clip. Make sure the dip

is installed with the small concaved

area facing downward, to hold the

spring in the correct position.

Assembly

1.
Install the primary governor

valve in the housing. Install the spring,

washer and retaining ring. Make sure

the washer is centered in the housing

on top of the spring and the retaining

ring is fully seated in the ring groove

of the housing.

2.
Install the governor oil screen.

3.
Install the governor assembly on

the oil distributor and torque the at-

taching bolts to specification.procarmanuals.com

07-02-27
C4 Automatic Transmission

07-02-27

'OIL RINGS

SNAP RING

SECONDARY

GOVERNOR VALVE

1 v s

GOVERNOR HOUSING

D1907-A

FIG. 84—Governor and Oil Distributor

4.
Install the oil rings on the distri-

butor. Check the oil rings for free

rotation in the ring grooves on the oil

distributor.

ASSEMBLY OF

TRANSMISSION

When assembling the transmission

sub-assemblies (Fig. 86), make sure

that the correct thrust washer is used

between certain sub-assemblies. Lubri-

cate remaining surfaces with transmis-

sion fluid. Vaseline should be used to

hold the thrust washers in their proper

location. If the end play is not within

PRIMARY GOVERNOR

VALVE AND

LOCK RING

D1908-A

FIG. 85—Removing or Installing

Retaining Ring
specifications after the transmission is

assembled, either the wrong selective

thrust washers were used, or a thrust

washer came out of position during

the transmission assembly operation.

1.
Install thrust washer No. 9 inside

the transmission case (Fig. 87).

2.
Place the one-way clutch outer

race inside the case. From the back of

the case install the six outer race-

to-case attaching bolts. Torque the

bolts to specification with the tools

shown in Fig. 88.

3.
Place the transmission case in a

vertical position with the back face of

the case upward. Install the parking

pawl retaining pin in the case (Fig.

89).

4.
Install the parking pawl on the

case retaining pin. Install the parking

pawl return spring as shown in Fig.

89.

5.
Install thrust washer No. 10 on

the parking gear (Fig. 90). Place the

gear and thrust washer on the back

face of the case (Fig. 89).

6. Place the two distributor tubes in

the governor distributor sleeve. Install

the distributor sleeve on the case. As

the distributor sleeve is installed, the

tubes have to be inserted in the two

holes in the case and the parking pawl

retaining pin has to be inserted in the

alignment hole in the distributor

sleeve.

7.
Install the four governor distrib-

utor sleeve-to-case attaching bolts and

torque the bolts to specification.
8. Install the governor distributor

assembly on the output shaft. Install

the distributor retaining snap ring

(Fig. 40). Figure 91 shows the correct

snap ring to be used.

9. Check the rings in the governor

distributor, making sure the rings are

fully inserted in the ring grooves and

will rotate freely. Install the output

shaft and governor distributor assem-

bly in the distributor sleeve (Fig. 39).

10.
Place a new extension housing

gasket on the case. Install the exten-

sion housing, vacuum tube clip, and

the extension housing-to-case attach-

ing bolts. Torque the bolts to specifi-

cation.

11.
Place the transmission in the

holding fixture with the front pump

mounting face of the case up. Make

sure thrust washer No. 9 is still lo-

cated at the bottom of the transmis-

sion (Fig. 86).

12.
Install the one-wa> clutch

spring retainer into the oui:er race

(Fig. 92).

13.
Install the inner race inside of

the spring retainer.

14.
Install the individual springs be-

tween the inner and outer race as

shown in Fig. 92.

15.
Starting at the back of the

transmission case, install the one-way

clutch rollers by slightly compressing

each spring and positioning the roller

between the spring and the spring re-

tainer.

16.
After the one-way clutch has

been assembled, rotate the inner race

clockwise to center the rollers and

springs. Install the low and reverse

drum (Fig. 86). The splines of the

drum have to engage with the splines

of the one-way clutch inner race.

Check the one-way clutch operation

by rotating the low and reverse drum.

The drum should rotate clockwise but

should not rotate counterclockwise.

17.
Install thrust washer No. 8 on

top of the low and reverse drum (Fig.

93).
Install the low-reverse band in the

case,
with the end of the band for the

small strut toward the low-reverse

servo (Fig. 38).

18.
Install the reverse ring gear and

hub on the output shaft.

19.
Move the output shaft forward

and install the reverse ring gear hub-

to-output shaft retaining ring (Fig. 37).

37).

20.
Place thrust washers Nos. 6 and

7 on the reverse planet carrier (Fig.

94).

21.
Install the planet carrier in the

reverse ring gear and engage the tabs

of the carrier with the slots in the

low-reverse drum.procarmanuals.com