HONDA INTEGRA 1994 4.G Workshop Manual

Rear Wndow
-r
lnstallation
Scrape the old adhesive smooth with a knife to a
thickness of about 2 mm (O.O8 in) on the bonding
surface around the entire rear window opening
flange.
NOTE:
a Do not scrape down to the painted surface of the
body; damaged paint will interfere with proper
bonding.
a Remove the upper and lower fasteners trom the
hatch.
a Mask otf surrounding surtaces before applying
primer.
Clean the hatch bonding surface with a sponge
dampened in alcohol.
NOTE: After cleaning, keep oil, grease or water trom
getting on the surface.
lI the old rear window is to be reinstalled, use a put-
ty knile to scrape ott all traces ot old adhesive, then
clean the rear window surface with alcohol where
new adhesive is to be applied.
NOTE: Make sure the bonding surface is kept tree
of water, oil and grease.
CAUTION: Avoid s€tting ths rear window on its
edges; small chips may lator devalop into cracks,
NOTE: Clean the shadowed area,
REAR WINDOW
20-62
---
UPPER SEAL
4.Apply the upper seal to the inside face of glass as
snown.
Glue the upper tasteners, lower fasteners and side
spacers, to the inside tace ot the rear window on
each side.
FASTENER,2' / FASTENER,2ALIGNMENT
G||le the lower fasteners and upper Jasteners to the
hatch, as shown.
sroESPACER, 2

7.Set the rear window upright on the hatch, thencenter it in the opening. Make alignment marksacross the rear window and body with a grease pen-
cil at the tour points shown.
ALIGNMENT MARKS
Remove the rear window.
Center and glue the side rubbe. dams to the insideface of the rear window, as shown, to contain theadhesive during installation.
NOTE:
a Glue the side rubber dams, using the printed dotsas a guide-
a Be careful not to touch the rear window, whereadhesive will be applied.a Mask off surrounding surfaces before applyingpnmeI.
8.
cl
REAR WINDOW
1O. Install the rear window trim.
1 1. With a sponge, apply a light coat of glass primer
around the edge of the rear window, then lightly
wipe it ott with gauze or cheesecloth.
NOTE:
a Do not apply body primer to the rear window, and
do not get body and glass primer sponges mixed
up.
a Never touch the primed surfaces with your hands.
lf you do, the adhesive mav not bond to the rear
window properly, causing a leak after the rear
window is installed.
a Keep water, dust. and abrasive materials awav
from the primed surlace.
//// , appV glass primor hero.
NOTE: Apply the glass primer,using the printed dots as aguroe.
MOLOING
UPPER 15 mm
(0.0a inl
15 mm{0.6 in}
(cont'd)
10.6 inl
MOLDING
REAR WINDOW
20-63

Rear Window
Installation (cont'd)
12.
10 mm
{0.4 in)
With a sponge, apply a light coat ol body primer to
the original adhesive remaining around the rear win-
dow opening flange. Let the body primer dry tor at
least 10 minutes.
NOTE:
a Do not apply glass primer to the body, and be
careful not to mix up glass and body primer
sponges.
a Never touch the primed surfaces with your hands
16 mm {0.63 inl
t|nm(O.35 Inl
Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a putty knife'
NOTE:
a Clean the plate with a sponge and alcohol befole
mixing.
a Follow the instructions that came with the
adhesive.
Before lilling a cartridge, cut the end of the nozzle'
as shown.
1O mm {0.39 inl
7//, I Applv body p.lmor h.]o.
40 mm 11.6 Inl
16 mln 10.63 Inl
1 mm {0.04 inl
fu.:*1",
I J.
14.
7 mm (0.27 inl
.-
it.E\,",1/: ADHESTVE
NOTE: Apply the adhesiv€,using the printed dots aaa guide.
15. Pack adhesive into the cartridge wilhout air pock-
ets to ensure continous delivery. Put the cartridge
in a caulking gun, and run a bead of adhesive around
the edge of ihe rear window, as shown.
UPPERSEAL
-C=
/\/ MOLDINGGLASS
5mm10.19 Inl
8mm10.31 inl
MOLDING
lO.Oa inl
)E--lT-*-\
MOLDING

ALIGNMEI{T MARKS
REAR WINDOW
16. Use suction cups to hold the rear window over theopening, align it with the alignment marks made instep 7, and set it down on the adhesive. Lightly pushon the rear window until its edges are fulty seatedon the adhesive all the way around,
NOTE: Do not open or close the doors until theadhesive is drv.
17. Scrape or wipe the sxcess adhesive otf with a Dut-ty knife or towel,
NOTE: To remove adhesive lrcm a painted swfaceor the rear window, use a soft shop towel damDenedwith alcohol.
1 8. Let the adhesivs dry tor at least one hour, then spraywatgr over the raar window and check tor leaks.Mark leaking areas and let the rear window dry, thenseal with sealant.
NOTE: Let the car stand for at least tour hours al_ter rear window installation. lf the car has to be usedwithin the first four hours, it must be driven slowlv.
19. Reinstall all remaining removed parts.
Rear Window Molding
Replacement
1. Remove the rear window, then remove the uppGrseal.
2. Place the rear window on its surface, as shown, witha helper holding the rear window.
CAUTION: Avold setting the rea? ryindow on h!odgos: small chips may latol dovolop into cracka.
3. Cut the inner side rubber portion O olf the molding,then cut the top rubber portion @.
REARwtNDow
4. Turn the rear window over, then cut the outer siderubber portion @ of the motding.
5. Scrape all traces of old molding trom the chamterededges of the glass.
NOTE: Be sure to scrape all traces of old moldingthoroughly.
6. Clean the rear window su.tace with alcohol wherenew molding is to be installed.
NOTE: Make sure the su.face is kept tree of waler,oil and grease.
{cont'dl
20-65

Rear Window Molding
Replacement (cont'd)
8.
7. With a brush. apply a light coat of glass primer
around the edge of the glass.
NOTE: Scrape otl excess glass primer with a putty
knife after installing new molding.
6mm1O.23 Inl
SUBFACE
INSIDE SURFACE6mm(0.23 inl
Degrease the inner surfaces ol new molding
thoroughly, then apply a light coat ot glass primer
to the surtaces.
NOTE:
a Apply glass primer around the entire groove of the
new molding,
a Do not apply glass primer to the outer surface.
L Run a bead oJ adhesive in the groove of the molding'
20-66
MOLDING
^--
JOINT
1 O. Place the rear window outside-up. then align the joint
ot the molding with the "T" mark at the top ot the
glass as shown.
MOLOING
11.
wtNDOW
Press the molding into position around the entire
edge of the rear window.
NOTE: Check that the molding is not wrinkled or lift-
ed awav at corners.
MOLDING

1 2. Scrape o. wipe the excess adhesive ofJ with a Dut-ty knife or gauge.
NOTE: Clean the molding and rear window surfacewith alcohol where upper seal is to be apptied.
{Gla*r SurtacelSurfaco to bewiped clean.
{Gla$ Insido Surtacel
13. Apply the upper seal to the inside face of glass (seepage 2O-621.
14. After the adhesive is dry, use suction cups to holdthe rear window over the opening, set the rear win-dow on the hatch, then center it in the opening.
SUCTION CUPS
1 mm (0.04 In)
1 5. Scribe a line on the molding lip with a greas€ pencilto show the cutting portion ot the molding lip, asshown.
16. Cut the molding lip off, as shown.
MOLDING LIP
17. Close the hatch, then check the gap between themolding lip and body.
18. lf the molding lip contacts the body, cut the mold-ing lip off. keeping the gap para el wiih the body.
20-67

Rear Window
Removal
Sadan
CAUTION:
a Wear gloves to remove and install the leal window.
a Do not damage the delloster grid lines.
1. To remove the rear window, f irst remove:
. Trunk lid {see page 20-149)
a Rear seat-back side bolsters (see page 20-11 1)
. Rear shelf (see page 2O-95)
a Rear pillar trim panel {see page 20 95)
2. Disconnect the defroster leads, and remove their
holders.
NOTE: Avoid scratching the rear window with the
cutter blade.
3. Remove the clips, then remove the lower cover.
NOTE: Use a clip remover to remove lhe clips.
REARwlNDow
MOLDING
LOWER COVER
20-68
---
4. Peel off the molding.
NOTE: When molding removal is difficult, cut the
molding with a knife.
MOLOING
REAR WINOOW
Pull down the rear of the headliner (see page
20-101).
CAUTION: Take care not to bend the headliner ex-
cessively.
Apply protective tape to the edge of the body, as
shown.
Using an awl. make a hole through the adhesive from
inside the car. Push the piano wire through the hole
and wrap each end around a piece of wood.
ADHESIVE/ - a,o*o *'*a
HEADLINER
PIANO WIRE
LowERsPAcER/ ;ru/
PRorEcrtvE
LowER FASTENER oore,srvr \3 rlee
o.
S
PROTECTIVE TAPE

7.With a helper on the outside, pullthe piano wire backand torth in a sawing motion, and carelully cutthrough the adhesive around the entire rear window.
CAUTION: Hold tho piano wir€ as closo to the realwindow as possible to prevent damage to the body.
REAR WINDOW
PIANO wlRE
8. Carefully remove the rear window.
Installation
Scrape the old adhesive smooth with a knite, to athickness of about 2 mm (O.08 in) on the bondingsurface around the entire rear window openingflange.
a Do not scrape down to the painted sudace of thebody; damaged paint will interfere with proper
bonding.
a Remove the upper and lower fasteners trom thebody.
a Mask off surrounding surfaces before applying
Dflmer.
2. Clean the body bonding surface with a sponge damp-ened in alcohol.
NOTE: After cleaning, keep oil, grease and water
from getting on the surface.
3. ll the old rear window is to be reinstalled, use a Dut-ty knife to scrape oft all traces of old adhesive. thenclean the rear window surface with alcohol wherenew adhesive is to be aDolied.
NOTE: Make sure the bonding surface is kept freeof water, oil and grease.
CAUTION: Avoid setting the rear window on itsedges; small chips may later develop into cracks.
Clean the shadowed area.
{cont'd)
/s
\--
t\
20-69

Rear Window
lnstallation (cont'd)
4. Apply the double-faced adhesive tape to the inside
o{ the rear window, as shown
Glue the molding around the edge oi the rear win-
dow, as shown.
5OO mm 119.7
MOLDING
lnside
0.16 mm (0.006 inl
500 mm (19.7 in)5OO mm 119.7 in)
MOLDING
ALIGNMENT MARKS
6. Install the upper fasteners and glue the lower
fasteners to the bodY, as shown.
NOTE: The numbers atter the parts names show
quantity of the Part used.
7. Glue the side and lower spacers and tasteners to the
inside face ot the rear window and molding, as
shown.
NOTE: The numbers after the part names show the
quantities of the Parts used.
> : Spac6r, lastonel locations
SIDESPACER,4 ^
lo, \./O
lq
4!9!llEN,r_r\,ry!s
la, Loqrcen.t
(4relycv!|I!"
l$;*
\'*'w
o.f9!T.nl "1"*"
ALIGNMENTMARKS
'7:^ c
rs
--
s-."
20-70
"-

ALIGT{MENT MARKS
S
8. Set the rear window, then center it in the opening.Make alignment marks across the rear window andbody with a gfease pencil at the tout Doints shown.
9. Remove the rear window.
O. With a sponge, apply a light coat of glass primer
around the edge of the rear window as shown, thenlightly wipe it otf with gauze or cheesecloth.
NOTE:
a Do not apply body primer to the rear window, anddo not get body and glass primer sponges mixedup.
a Never touch the primed surfac€s with your hands.lf you do, the adhesive may not bond to the rearwindow prope.ly, causing a leak after the rearwindow is installed.
a Keep water. dust, and abrasive materials awavf,om the D.imed surtace.
72/: Appl,t gltst onmrr sctc.
All around.
10 mm lO.4 inl
/.s
s
20-71
1 1. With a sponge. appty a light coat ot body primer rothe original adhesive remaining around the rear win-dow opening flange. Let the body p.imer d.y tor atleast 10 minutes.
NOTE:
a Do not apply glass primer to the body, and be
careful not to mix up glass and body primer
sponges.
a Never touch the primed surfaces with vour hands.
l//////1,: appv body p'imo' hero.
;o:d:';", i"lT16 mm 10.63 inl
6 mm 10.23 inl
16 mm 10.63 inl
12. Thoroughly mix the adhesive and hardener togetheron a glass or metal plate with a putty knife. Fo owthe instructions that came with the adhesive.
NOTE: Clean the plate with a sponge and alcoholbefore mixing.
13. Before filling a cartridge, cut the end of the nozzle,as shown.
10 mm (0.39 in)
7 mm (0.27 inl
{cont'd)