Hyundai Terracan 2003 Service Manual

FEATURES OF YOUR HYUNDAI 1- 33
8
B250A02HP-GAT INSTRUMENTS AND CONTROLS
1. Multi-Function Light Switch
/ Front Fog Light Switch
2. Horn and Driver's Airbag (If installed)
3. Ignition Switch
4. Windshield Wiper/Washer Switch
5. Rear Fog Light (If installed)
6. Panel Brightness Control Knob (Rheostat Switch) (If installed) 7. Hazard Warning Switch
8. Cruise Control Main Switch (If installed)
9. Headlight Leveling Switch (If installed)
10. Passenger's Airbag (If installed)
11. Hood Release Lever
12. Steering Wheel Tilt Lever (If installed)
13 Cruise Control Switch (If installed)
14. Remote Fuel-Filler Lid Release Lever
15. Ashtray B250A01HP1
23 4
56
11 79
12 13 15 16
17
18
19 2014
16. Rear Window Wiper/Washer Switch(If installed)
17. Shift Lever
18. Power Outlet
19. Transfer Shift Knob
20. Seat Warmer Switch (If installed)
21. Heating/Air Conditioning Control Panel
22. Audio System (If installed)
23. Glove Box21
10
2223 CAUTION: When installing a container of liquid air fresh- ener inside the vehicle, do not place it near the instrument cluster nor on the instrument panel surface. If there is any leakage from the air freshener onto these areas (Instrument cluster, instrument panel or air ventilator), it may damage these parts. If the liquid from the air freshener does leak onto these areas, wash them with water immediately.

FEATURES OF YOUR HYUNDAI
1- 34
B260A01HP
B260A02HP-GAT INSTRUMENT CLUSTER (GASOLINE ENGINE)
1. Tachometer
2. Coolant Temperature Gauge
12
345
7
6
3. Fuel Gauge
4. Speedometer 5. Trip Odometer
6. Odometer
7. Trip odometer Reset Knob

FEATURES OF YOUR HYUNDAI 1- 35
B261A02HP-GAT INDICATOR AND WARNING LIGHTS (GASOLINE ENGINE) B260A01HP
11
23 4 5
6 7 8 910 11 1213 14
15 1617
18
19
1. Turn Signal Indicator Light
2. ABS Service Reminder Indicator Light (If installed)
3. Supplemental Restraint (AirBag) System Service Reminder lndicator (SRI) Light(If installed)
4. Low Oil Pressure Warning Light
5. Parking Brake/Low Brake Fluid Level Warning Light 6. Charging System Warning Light
7. A/T Oil Temperature Warning Light
(If installed)
8. Overdrive Off Indicator Light (If installed)
9. High Beam Indicator Light
10. Front Fog Indicator Light
11. Automatic Transmission Position Indicator Light (If installed) 12. Cruise Indicator Light (If installed)
13. 4WD Low Indicator Light
14. 4WD Engaged Indicator Light
15. Malfunction Indicator Light (MIL)
16. Tailgate Open Warning Light
17. Door Ajar Warning Light
18. Seat Belt Warning Light (If installed)
19. Low Fuel Warning Light

FEATURES OF YOUR HYUNDAI
1- 36 B260A02HP
B262A02HP-GAT INSTRUMENT CLUSTER (DIESEL ENGINE)
1. Tachometer
2. Coolant Temperature Gauge
3. Fuel Gauge
4. Speedometer
12
34
5
6
7
5. Trip Odometer
6. Odometer
7. Trip Odometer Reset Knob

FEATURES OF YOUR HYUNDAI 1- 37
B260A02HP
B264A02HP-GAT INDICATOR AND WARNING LIGHTS (DIESEL ENGINE)
1
2 34 5 6
7
8910111213 15 17
18 1920 21
1
22
1416
1. Turn Signal Indicator Light
2. Diesel Preheat Indicator Light
3. ABS Service Reminder Indicator Light(If installed)
4. Supplemental Restraint (AirBag) System
Service Reminder Indicator (SRI) Light
(If installed)
5. Fuel Filter Warning Light
6. Low Oil Pressure Warning Light
7. Brake Vacuum Warning Light 8. Parking Brake/Low Brake Fluid Level
Warning Light
9. Charging System Warning Light
10. A/T Oil Temperature Warning Light (If installed)
11. Overdrive Off Indicator Light (If installed)
12. High Beam Indicator Light
13. Front Fog Indicator Light
14. Automatic Transmission Position Indicator Light (If installed) 15. Immobilizer Warning Light (2.9 CRDi only)
(If installed)
16. 4WD Low Indicator Light
17. 4WD Engaged Indicator Light
18. Malfunction Indicator Light (MIL)
(If installed)
19. Tailgate Open Warning Light
20. Door Ajar Warning Light
21. Seat Belt Warning Light (If installed)
22. Low Fuel Warning Light

FEATURES OF YOUR HYUNDAI
1- 38
B260P02Y-GAT
ABS Service Reminder Indicator Light (If installed)
When the key is turned to the "ON" position, the Anti-Lock Brake System SRI will come on and then go off in a few seconds. If the ABS SRI remains on, comes on while driving, or does not come on when the key is turned to the "ON" position, this indicates that there may be a prob- lem with the ABS. If this occurs, have your vehicle checked by your Hyundai dealer as soon as possible. The normal braking system will still be operational, but with- out the assistance of the anti-lock brake system. WARNING: If both ABS SRI and Parking Brake/Brake fluid level warning lights remain "ON" or come on while driving, there may be a prob-
lem with E.B.D. (Electronic Brake Force Dis- tribution). If this occurs, avoid sudden stops and have your vehicle checked by your Hyundai dealer as soon as possible. B260F01A-AAT
High Beam Indicator Light
The high beam indicator light comes on when- ever the headlights are switched to the high beam or flash position.
B260D01A-AAT Turn Signal Indicator Lights
The blinking green arrows on the instrument panel show the direction indicated by the turn signals. If the arrow comes on but does not blink, blinks more rapidly than normal, or does not illuminate at all, a malfunction in the turn signal system is indicated. Your dealer should be con- sulted for repairs. B260G01A-AAT
Low Oil Pressure Warning Light
CAUTION: If the oil pressure warning light stays on while the engine is running, serious engine damage may result. The oil pressure warning light comes on whenever there is insufficient oil pressure. In normal operation, it should come on when the ignition switch is turned on, then go out when the engine is started. If the oil pressure warning light stays on while the engine is running, there is a serious malfunction. If this happens, stop the car as soon as it is safe to do so, turn off the engine and check the oil level. If the oil level is low, fill engine oil to the proper level and start the engine again. If the light stays on with the engine running, turn the engine off immediately. In any in- stance where the oil light stays on when the engine is running, the engine should be checked by an authorized Hyundai dealer before the car is driven again.B260C01A-AAT O/D OFF Indicator
(If Installed)
When the overdrive switch is turned on, the overdrive off indicator will go out. This amber indicator will be illuminated when the overdrive switch is turned off.
B260H02A-GAT Parking Brake/Low Brake Fluid Level Warning Light
WARNING: If you suspect brake trouble, have your brakes checked by a Hyundai dealer as soon as possible. Driving your car with a problem in either the brake electrical system or brake hydraulic system is dangerous, and could result in a serious injury or death. Warning Light Operation The parking brake/brake fluid level warning light should come on when the parking brake is ap- plied and the ignition switch is turned to "ON" or "START". After the engine is started, the light should go out when the parking brake is re- leased. If the parking brake is not applied, the warning light should come on when the ignition switch is turned to "ON" or "START", then go out when the engine starts. If the light comes on at any other time, you should slow the vehicle and bring it to a complete stop in a safe location off the road- way.

FEATURES OF YOUR HYUNDAI 1- 39
B260M01A-AATLow Fuel Level Warning Light
The low fuel level warning light comes on when the fuel tank is approaching empty. When it comes on, you should add fuel as soon as possible. Driving with the fuel level warning light on or with the fuel level below "E" can cause the engine to misfire and damage the catalytic con- verter. B260K01B-GAT Tail gate Open Warning Light
This light remains on unless the tail gate is completely closed.
B260E01HP-GAT
Seat Belt Warning Light (If Installed)
The seat belt warning light blinks for about 6 seconds when the ignition key is turned from the "OFF" position to "ON" or "START".
B260L01A-GAT
Door Ajar Warning Light
The door ajar warning light warns you that a door is not completely closed.
B260A01B-GAT Front Fog Indicator Light
Front fog indicator light comes on whenever the fog light switch is on.
B260J01S-GAT Charging System Warning Light
The charging system warning light should come on when the ignition is turned on, then go out when the engine is running. If the light stays on while the engine is running, there is a malfunction in the electrical charging system. If the light comes on while you are driving, stop, turn off the engine and check under the hood. First, make certain the generator drive belt is in place. If it is, check the tension of the belt. And then, have the system checked by your Hyundai dealer. CAUTION: If the drive belt (generator belt) is loosen, broken, or mission while the vehicle is driv- ing, there may be a serious malfunction, en- gine could overheat because this belt also drives the water pump.
B260Q01HP-DAT Cruise Indicator Light (Gasoline Engine only) (If installed)
The cruise indicator light in the instrument cluster is illuminated only when the vehicle cruising speed has been set using the control switch on the steering wheel. The indicator light does not illuminate when the main cruise control switch is activated. Information on the use of cruise control may be found on page 1-64.
The brake fluid level warning light indicates thatthe brake fluid level in the brake master cylinder is low and hydraulic brake fluid conforming to DOT 3 or DOT 4 specifications should be added. After adding fluid, if no other trouble is found, the car should be immediately and carefully driven to a Hyundai dealer for inspection. If further trouble is experienced, the vehicle should not be driven at all but taken to a dealer by a professional towing service or some other safe method. Your Hyundai is equipped with dual-diagonal braking systems. This means you still have brak- ing on two wheels even if one of the dual systems should fail. With only one of the dual systems working, more than normal pedal travel and greater pedal pressure are required to stop the car. Also, the car will not stop in as short a distance with only half of the brake system work- ing. If the brakes fail while you are driving, shift to a lower gear for additional engine braking and stop the car as soon as it is safe to do so.

FEATURES OF YOUR HYUNDAI
1- 40
B260T01HP-GAT 4WD Engaged Indicator Light (Part-time 4WD only)
When the key is turned to the "ON" position, the 4WD(Four Wheel Drive) engaged indicator light will come on and then go off in a few seconds. The 4WD engaged indicator light will illuminate when the transfer shift knob is set to 4H position(Part-time 4WD only). CAUTION: If the 4WD engaged indicator light ( ) blinks (Full-time 4WD type) or illuminates
with the 4WD LOW indicator light ( ) (Part- time 4WD type) while driving, this indicates that there is a malfunction in the 4WD system. If this occurs, have your vehicle checked by an authorized Hyundai dealer as soon as possible. B260U01HP-DAT
A/T(Automatic Transmission)
Oil Temperature Warning Light (If installed)
The A/T oil temperature warning light comes on when the automatic transmission oil temperature goes up to the temperature that may result in serious damage of automatic transmission. If the A/T oil temperature warning light comes on while driving, park your vehicle in at a safe place
as soon as possible. With the selector levershifted into "P" position, allow the engine to idle until the warning light goes off. When the warning light goes off, the vehicle can be driven normally. CAUTION: If the warning light doesn't go off or blinks, this indicates that there is a malfunction in
the automatic transmission or T.C.U (Trans- mission Control Unit). If this occurs, have your vehicle checked by an authorized Hyundai dealer.
A/T
B260N01A-AAT
Malfunction Indicator Light (If installed)
This light illuminates when there is a malfunction of an exhaust gas related component, and the system is not functioning properly so that the exhaust gas regulation values are not satisfied. This light will also illuminate when the ignition key is turned to the "ON" position, and will go out in a few seconds. If it illuminates while driving, or does not illuminate when the ignition key is turned to the "ON" position, take your car to your nearest authorized Hyundai dealer and have the system checked.
B260R01HP-GAT 4WD LOW Indicator Light
When the key is turned to the "ON" position, the 4WD(Four Wheel Drive) LOW indicator light will come on and then go off in a few seconds.
The 4WD LOW indicator light comes on when the transfer shift knob is set to low position (Part-time 4WD type : 4L position, Full-time 4WD type :
LOW position).B260B01A-AAT SRS (Airbag) Service Reminder Indicator (SRI) Light(If installed)
The SRS service reminder indicator (SRI) comes on and flashes for about 6 seconds after the ignition key is turned to the "ON" position or after the engine is started, after which it will go out. This light also comes on when the SRS is not working properly. If the SRI does not come on, or continuously remains on after flashing for about 6 seconds when you turned the ignition key to the "ON" position or started the engine, or if it comes on while driving, have the SRS inspected by an authorized Hyundai Dealer.

FEATURES OF YOUR HYUNDAI 1- 41
NOTE: If the engine were not started within 2 sec- onds after the preheating is completed, turn the ignition key once more to the "LOCK" position during 10 seconds, and then to the "ON" position, in order to preheat again.
After starting the engine, do not drive the vehicle until the vacuum level is above 275 mmHg below atmosphere and warning light has turned off. If further trouble is experienced, the vehicle should not be driven at all but taken to a dealer by a professional towing service. B265C02HP-GAT
Diesel Preheat Indication Light-amber
The indication light illuminates amber when the ignition switch is placed at the "ON" position. The engine can be started after the preheat indication light goes off. The illuminating time varies with the water temperature.
Water temperature (°C)
Below -30 -20 -156080 Illuminating time
(2.5 TCI) (sec)
22.586
0.5 0
B265A01B-GAT Fuel Filter Warning Light(Diesel)
This light illuminates when the ignition switch is set to the "ON" position and goes off after the engine has started. If it lights up while the engine is running, it indicates that water has accumulated inside the fuel filter. If this hap- pens, remove the water from the fuel filter. (Refer to "Do-lt-Yourself Maintenance") B265B01HP-GAT Brake Vacuum Warning Light(Diesel)
WARNING: If you suspect brake trouble, have your brakes checked by a Hyundai dealer as soon as possible. Driving your car with a problem in either the brake electrical system or brake hydraulic system is dangerous, and could result in serious injury or death. The brake vacuum warning light should come on when the vacuum level in brake booster descends to about 275 mmHg or below. The brake system is designed to stop the vehicle with reserve assist if brake pedal is held down. This reserve is greatly reduced each time you release the brake. Without vacuum assist your vehicle can still be stopped by pushing much harder on brake pedal, however the stopping distance may be much longer. If the light comes on at any other time, you should slow the vehicle and bring it to a complete stop in a safe location off the roadway.Water temperature
(°C)
Below -30
-25 -20-15-10-50
20 Illuminating time
(2.9 TCI) (sec)
26201510
5.53.5 20

FEATURES OF YOUR HYUNDAI
1- 42
B300A01Y-GAT SPEEDOMETER B300A01HP
B300A02HP
Reset Switch
Reset Switch
Gasoline Engine
Diesel Engine (2.5 TCI)
B280A01A-AAT FUEL GAUGE
B280A01HP
The needle on the gauge indicates the approxi- mate fuel level in the fuel tank. The fuel capacity is given in Section 9. B290A02A-AAT ENGINE COOLANT TEMPERATURE GAUGE WARNING: Never remove the radiator cap when the en- gine is hot. The engine coolant is under pres- sure and could erupt and cause severe burns. Wait until the engine is cool before removing the radiator cap. The needle on the engine coolant temperature gauge should stay in the normal range. If it moves across the dial to "H" (Hot), pull over and stop as soon as possible and turn off the engine. Then open the hood and, after the engine has cooled, check the coolant level and the water pump drive belt. If you suspect cooling system trouble, have your cooling system checked by Hyundai dealer as soon as possible.
B290A01HP
B270A01A-GAT BRAKE PAD WEAR WARNING SOUND (If installed) The front disc brake pads have wear indicators that should make a high-pitched squealing or scraping noise when new pads are needed. The sound may come and go or be heard all the time when the vehicle is moving. It may also be heard when the brake pedal is pushed down firmly. Excessive rotor damage will result if the worn pads are not replaced. See your Hyundai dealer immediately.