torque INFINITI QX56 2007 Factory Manual PDF

BR-20
< SERVICE INFORMATION >
FRONT DISC BRAKE
4. Remove disc rotor.
INSTALLATION
CAUTION:
• Refill with new brake fluid. Refer to MA-10
.
• Do not reuse drained brake fluid.
1. Install disc rotor.
2. Install sliding pin bolts and torque member to caliper, if removed. Refer to BR-18, "
Component" .
3. Install caliper assembly to the vehicle, then tighten the torque
member bolts to the specified torque. Refer to BR-18, "
Compo-
nent" .
CAUTION:
• When attaching caliper assembly to the vehicle, wipe any
oil off knuckle spindle, washers and caliper assembly
attachment surfaces.
• Do not reuse caliper torque member bolts.
4. Install brake hose to cylinder body, then tighten union bolt to
specification, as necessary. Refer to BR-18, "
Component" .
CAUTION:
• Do not reuse copper washer.
• Install brake hose to caliper assembly together with union
bolt and washers.
5. Refill with new brake fluid and bleed air. Refer to BR-8, "
Bleeding Brake System" .
6. Install tires to the vehicle. Refer to WT-7, "
Rotation" .
Disassembly and Assembly of Brake CaliperINFOID:0000000003532742
DISASSEMBLY
1. Remove sliding pin bolt, and then remove the pad, shim, shim cover, and pad retainer from the torque
member.
2. Remove sliding pins and sliding pin boots from torque member.
3. Place a wooden block as shown, and blow air from union bolt
mounting hole to remove pistons and piston boots.
CAUTION:
Keep hands away from piston.
LFIA0209E
LFIA0214E
BRB0032D

FRONT DISC BRAKE
BR-21
< SERVICE INFORMATION >
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4. Using a flat-bladed screwdriver, remove piston seal from cylin-
der body.
CAUTION:
Be careful not to damage cylinder inner wall.
CALIPER INSPECTION
Cylinder Body
CAUTION:
• Use new brake fluid for cleaning. Do not use mineral oils such as gasoline or kerosene. Refer to MA-
10.
• Check inside surface of cylinder body for score, rust, wear, damage or foreign materials. If any of the
above conditions are observed, replace cylinder body.
• Minor damage from rust or foreign materials may be eliminated by polishing surface with a fine
emery paper. Replace cylinder body if necessary.
Torque Member
Check for wear, cracks, and damage. If damage or deformation is present, replace the affected part.
Piston
Check piston for score, rust, wear, damage or presence of foreign materials. Replace if any of the above con-
ditions are observed.
CAUTION:
Piston sliding surface is plated, do not polish with emery paper even if rust or foreign materials are
stuck to sliding surface.
Sliding Pins, and Sliding Pin Boots
Check sliding pin and sliding pin boot for wear, damage, and cracks. If damage or deformation is present,
replace the affected part.
CAUTION:
Trailing/upper sliding pin must be replaced at each service.
ASSEMBLY
CAUTION:
Do not use NISSAN Rubber Grease (KRE00 00010, KRE00 00010 01) when assembling.
1. Apply clean brake fluid to new piston seal and insert seal in to
groove on cylinder body.
CAUTION:
Do not reuse piston seal.
SFIA0141E
SFIA2399E

BR-22
< SERVICE INFORMATION >
FRONT DISC BRAKE
2. Apply clean brake fluid to piston boot. Cover the piston end with
piston boot, and then install cylinder side lip on piston boot
securely into a groove on cylinder body.
CAUTION:
Do not reuse piston boot.
3. Apply clean brake fluid to piston, then install piston into cylinder
body and insert piston boot side lip into groove of piston as
shown.
CAUTION:
Press the piston evenly to prevent damage to cylinder wall.
4. Insert into cylinder body by hand and insert piston boot piston-side lip into piston groove.
CAUTION:
Press piston evenly and vary the pressing point to prevent cylinder inner wall from being rubbed.
5. Install sliding pins and sliding pin boots to torque member.
CAUTION:
Trailing/upper sliding pin must be replaced at each service.
6. Install cylinder body. Tighten sliding pin bolt to the specification. Refer to BR-18, "
Component" .
DISC ROTOR INSPECTION
Visual Inspection
Check surface of disc rotor for uneven wear, cracks, and serious damage. If any of them is detected, replace
applicable part.
Runout Inspection
1. Using 2 or more wheel nuts, temporarily install disc rotor to wheel hub.
2. Inspect runout using a dial gauge. (Measured at 10mm (0.39 in)
inside the disc edge.) Refer to BR-30, "
Front Disc Brake".
NOTE:
Make sure that wheel bearing axial end play is within the specifi-
cations before measuring runout. Refer to FAX-5, "
On-Vehicle
Inspection and Service" .
3. If runout is outside the limit, find the minimum runout point by
shifting mounting positions of disc rotor and wheel hub by one
hole.
4. If runout still out of specification, turn rotor with on-car brake
lathe.
Thickness Inspection
SFIA2432E
WFIA0211E
BRA0013D

REAR DISC BRAKE
BR-25
< SERVICE INFORMATION >
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WARNING:
Clean dust on caliper and brake pad with a vacuum dust collector to minimize the hazard of airborne
particles or other materials.
CAUTION:
• While removing cylinder body, never depress brake pedal because piston will pop out.
• It is not necessary to remove bolts on torque member and brake hose except for disassembly or
replacement of cylinder body. In this case, hang cylinder body with a wire so as not to stretch brake
hose.
• Do not damage piston boot.
• Burnish brake contact surface after refinishing or replacing rotors, after replacing pads, or it a soft
pedal occurs at very low mileage. Refer to BR-26, "
Brake Caliper" .
Removal and Installation of Brake PadINFOID:0000000003532745
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove the top bolt from the cylinder body.
3. Swing cylinder body open, and remove pads.
INSTALLATION
1. Push piston in so that pad is firmly attached and install cylinder body to torque member.
NOTE:
Using a disc brake piston tool (commercial service tool), makes it easier to push in the piston.
CAUTION:
By pushing in piston, brake fluid returns to master cylinder reservoir tank. Watch the level of the
surface of reservoir tank.
2. Apply Molykote M-77 grease to knuckle slide where brake pad contacts.
CAUTION:
Do not get grease on the brake rotor friction surface.
3. Install pads to cylinder body.
4. Install cylinder body top bolt and tighten to specification.
5. Check brake for drag.
6. Install tires to the vehicle. Refer to WT-7, "
Rotation" .
Removal and Installation of Brake Caliper and Disc RotorINFOID:0000000003532746
REMOVAL
1. Remove tires from vehicle with power tool.
2. Drain brake fluid as necessary. Refer to BR-8, "
Drain and Refill" .
NOTE:
Do not remove union bolt unless removing cylinder body from vehicle.
3. Remove mounting bolts and cylinder body.
NOTE:
Position cylinder body aside using suitable wire, as necessary.
4. Remove disc rotor.
INSTALLATION
CAUTION:
• Refill with new brake fluid. Refer to MA-10
.
• Do not reuse drained brake fluid.
1. Install disc rotor.
LFIA0211E

BR-26
< SERVICE INFORMATION >
REAR DISC BRAKE
2. Install cylinder body and tighten bolts to specification. Refer to BR-24, "Exploded View" .
CAUTION:
Before installing cylinder body to the vehicle, wipe off mating surface of cylinder body.
3. Install brake hose to cylinder body and tighten union bolt to specification as necessary. Refer to BR-24,
"Exploded View".
CAUTION:
• Do not reuse copper washers.
• Securely attach brake hose to protrusion on cylinder body.
4. Refill new brake fluid and bleed air as necessary. Refer to BR-8, "
Bleeding Brake System" .
5. Install tires to the vehicle. Refer to WT-7, "
Rotation" .
Brake CaliperINFOID:0000000003532747
DISASSEMBLY
1. Remove pads from cylinder body.
2. Remove sliding sleeve and boot from cylinder body.
3. Place a wooden block as shown, and blow air into union bolt
hole to remove piston and piston boot.
CAUTION:
Do not get your fingers caught in piston.
4. Using a suitable tool, remove piston seal from cylinder body as
shown.
CAUTION:
Be careful not to damage cylinder body inner wall.
CALIPER INSPECTION
Cylinder Body
CAUTION:
• Use new brake fluid to clean. Do not use mineral oils such as gasoline or kerosene. Refer to MA-10
.
• Check inside surface of cylinder body for score, rust wear, damage or foreign materials. If any of the
above conditions are observed, replace cylinder body.
• Minor damage from rust or foreign materials may be eliminated by polishing surface with a fine
emery paper. Replace cylinder body if necessary.
Torque Member
Check for wear, cracks, and damage. If damage or deformation is present, replace the affected part.
Piston
CAUTION:
• Piston sliding surface is plated, do not polish with emery paper even if rust of foreign materials are
stuck to sliding surface.
• Check piston for score, rust, wear, damage or presence of foreign materials. Replace if any of the
above conditions are observed.
Sliding Pin Bolts and Sliding Pin Boots
BRD0041D
PFIA0269E

PRECAUTIONS
BRC-3
< SERVICE INFORMATION >[VDC/TCS/ABS]
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SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000003532761
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
Precaution for Brake SystemINFOID:0000000003532762
CAUTION:
• Refer to MA-10
for recommended brake fluid.
• Never reuse drained brake fluid.
• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
• To clean or wash all parts of master cylinder and disc brake caliper, use clean brake fluid.
• Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic sys-
tem.
• Use flare nut wrench when removing and installing brake
tube.
• If a brake fluid leak is found, the part must be disassembled
without fail. Then it has to be replaced with a new one if a
defect exists.
• Turn the ignition switch OFF and remove the connector of the
ABS actuator and electric unit (control unit) or the battery ter-
minal before performing the work.
• Always torque brake lines when installing.
• Burnish the brake contact surfaces after refinishing or replac-
ing rotors, after replacing pads, or if a soft pedal occurs at
very low mileage.
Refer to BR-20, "
Disassembly and Assembly of Brake Caliper" (front disc brake) or BR-26, "Brake
Caliper" (rear disc brake).
WARNING:
• Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
Precaution When Using CONSULT-IIINFOID:0000000003532763
When connecting CONSULT-II to data link connector, connect them through CONSULT-II CONVERTER.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
CHECK POINTS FOR USING CONSULT-II
1. Has CONSULT-II been used without connecting CONSULT-II CONVERTER on this vehicle?
SBR686C

BRC-6
< SERVICE INFORMATION >[VDC/TCS/ABS]
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000003532766
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000003532767
Tool number
(Kent-Moore No.)
Tool nameDescription
—
(J-45741)
ABS active wheel sensor testerChecking operation of ABS active wheel sen-
sors
WFIA0101E
Tool nameDescription
1. Flare nut crowfoot
2. Torque wrenchRemoving and installing brake piping
a: 10mm (0.39 in)/12mm (0.47 in)
S-NT360

BRC-8
< SERVICE INFORMATION >[VDC/TCS/ABS]
SYSTEM DESCRIPTION
ABS Function
INFOID:0000000003532769
• The Anti-Lock Brake System detects wheel revolution while braking and improves handling stability during
sudden braking by electrically preventing wheel lockup. Maneuverability is also improved for avoiding obsta-
cles.
• If the electrical system malfunctions, the Fail-Safe function is activated, the ABS becomes inoperative and
the ABS warning lamp turns on.
• The electrical system can be diagnosed using CONSULT-II.
• During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
• Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
engine compartment. This is a normal status of operation check.
• Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or
snow-covered (fresh, deep snow) roads.
EBD FunctionINFOID:0000000003532770
• Electronic Brake Distribution is a function that detects subtle slippages between the front and rear wheels
during braking, and it improves handling stability by electronically controlling the brake fluid pressure which
results in reduced rear wheel slippage.
• If the electrical system malfunctions, the Fail-Safe function is activated, the EBD and ABS become inopera-
tive, and the ABS warning lamp and BRAKE warning lamp are turned on.
• The electrical system can be diagnosed using CONSULT-II.
• During EBD operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.
• Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
engine compartment. This is a normal status of operation check.
TCS FunctionINFOID:0000000003532771
• Spinning of the drive wheels is detected by the ABS actuator and electric unit (control unit) using inputs from
the wheel speed sensors. If wheel spin occurs, the drive wheel right and left brake fluid pressure control and
engine fuel cut are activated while the throttle value is restricted to reduce the engine torque and decrease
the amount of wheel spin. In addition, the throttle opening is controlled to achieve the optimum engine
torque.
• Depending on road condition, the vehicle may have a sluggish feel. This is normal, because optimum trac-
tion has the highest priority during TCS operation.
• TCS may be activated during sudden vehicle acceleration, wide open throttle acceleration, sudden transmis-
sion shifts or when the vehicle is driven on a road with a varying surface friction coefficient.
• The SLIP indicator lamp flashes to inform the driver of TCS operation.
VDC FunctionINFOID:0000000003532772
• In addition to the ABS/TCS function, the driver steering amount and brake operation amount are detected
from the steering angle sensor and front and rear pressure sensors, and the vehicle's driving status (amount
of under steering/over steering) is determined using inputs from the yaw rate sensor/side G sensor, wheel
speed sensors, etc. and this information is used to improve vehicle stability by controlling the braking and
engine torque application to the wheels.
• The SLIP indicator lamp flashes to inform the driver of VDC operation.
• During VDC operation, the vehicle body and brake pedal may vibrate lightly and a mechanical noise may be
heard. This is normal.
• The ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp may turn on when the vehicle is
subject to strong shaking or large vibration, such as when the vehicle is on a turn table or a ship while the
engine is running or on a steep slope. In this case, restart the engine on a normal road and if the ABS warn-
ing lamp, VDC OFF indicator lamp and SLIP indicator lamp turn off, there is no problem.
Fail-Safe FunctionINFOID:0000000003532773
CAUTION:
If the Fail-Safe function is activated, perform the Self Diagnosis for ABS/TCS/VDC system.
ABS/EBD SYSTEM

BRC-22
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Basic Inspection
INFOID:0000000003532780
BRAKE FLUID LEVEL, FLUID LEAK, AND BRAKE PAD INSPECTION
1. Check fluid level in the brake fluid reservoir. If fluid level is low, add fluid.
2. Check the brake piping and around the ABS actuator and electric unit (control unit) for leaks. If there is
leaking or seeping fluid, check the following items.
• If ABS actuator and electric unit (control unit) connection is loose, tighten the piping to the specified
torque and recheck for leaks.
WFWA0320E

EC-20
< SERVICE INFORMATION >
PRECAUTIONS
•Do not operate fuel pump when there is no fuel in lines.
•Tighten fuel hose clamps to the specified torque.
•Do not depress accelerator pedal when starting.
•Immediately after starting, do not rev up engine unnecessar-
ily.
•Do not rev up engine just prior to shutdown.
•When installing C.B. ham radio or a mobile phone, be sure to
observe the following as it may adversely affect electronic
control systems depending on installation location.
-Keep the antenna as far as possible from the electronic con-
trol units.
-Keep the antenna feeder line more than 20 cm (8 in) away
from the harness of electronic controls.
Do not let them run parallel for a long distance.
-Adjust the antenna and feeder line so that the standing-wave
radio can be kept smaller.
-Be sure to ground the radio to vehicle body.
BBIA0402E
SEF709Y
SEF708Y