relay ISUZU KB P190 2007 Workshop Manual PDF

Engine Control System (4JH1) 6E-245
Step Action Value(s) Yes No
2 1. Turn OFF the ignition.
2. Remove the thermo relay from the engine room relay block.
3. Turn ON the ignition, with the engine OFF.
Does the A/C Request Signal parameter indicate
OFF? 

Go to Step 3 Go to Step 4
3 1. Turn OFF the ignition. 2. Reinstall the thermo relay.
3. Remove the radiator grille in order to access the pressure switch.
4. Disconnect the pressure switch harness connector (C-24).
5. Turn OFF the blower motor switch.
6. Turn OFF the A/C switch.
7. Turn ON the ignition, with the engine OFF.
Does the A/C Request Signal parameter indicate
OFF? 

Go to Step 6 Go to Step 5
4 Repair the short to battery or ignition voltage on the thermo relay signal input circuit between the thermo
relay (pin 1 of X-15 connector) and the engine
control module (ECM) (pin 33 of C-56 connector).
Did you complete the repair? 

Go to Step 39 
5 Repair the short to ground between the thermo relay
(pin 5 of X-15 connector) and pressure switch (pin 1
of C-24 connector).
Did you complete the repair? 

Go to Step 39 
6 Repair the short to ground between the pressure
switch (pin 2 of C-24 connector) and the electronic
thermostat (pin 2 of C-55 connector), then electronic
thermostat (pin 1 of C-56 connector) and the A/C
switch (pin 5 of B-57 connector).
Did you complete the repair? 

Go to Step 39 
7 1. Test the A/C switch circuits shorted each other.
(pins 1 and 5 of B-57 connector).
2. Repair the circuits as necessary.
Did you find and correct the condition? 

Go to Step 39 Go to Step 36
8 1. Test the circuit between the blower motor switch (pin 1 of B-13 connector) and the A/C switch (pin
1 of B-57 connector) for a short to ground.
2. Repair the circuits as necessary.
Did you find and correct the condition? 

Go to Step 39 Go to Step 37
9 Inspect the A/C (10A) fuse (EB-13) in the engine room fuse block.
Is the A/C (10A) fuse (EB-13) open? 

Go to Step 10 Go to Step 11
10 1. Replace the A/C (10A) fuse (EB-13). If the fuse continues to open, repair the short to ground on
a circuit fed by the fuse or check for a shorted
attached component.
2. Repair the short to ground or replace the component as necessary.
Did you complete the repair? 

Go to Step 39 

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ISUZU KB P190 2007

6E-246 Engine Control System (4JH1)
Step Action Value(s) Yes No
11 1. Turn OFF the ignition.
2. Remove the thermo relay from the engine room relay block.
3. Connect a test lamp between the voltage feed circuit (pins 1 and 3 of X-15 connector) and a
known good ground.
4. Turn ON the ignition, with the engine OFF.
Does the test lamp illuminate on both circuits? 

Go to Step 12 Go to Step 20
12 1. Turn OFF the ignition. 2. Reinstall the thermo relay.
3. Remove the radiator grille in order to access the pressure switch.
4. Disconnect the pressure switch harness connector (C-24).
5. Connect a 3-amp fused jumper wire between the pressure switch harness (pin 1 of C-24
connector) and a known good ground.
6. Turn ON the ignition, with the engine OFF.
Does the thermo relay click (engage)? 

Go to Step 13 Go to Step 15
13 Does the A/C Request Signal Request parameter indicate ON? 

Go to Step 16 Go to Step 14
14 1. Turn OFF the ignition.
2. Keep the 3-amp fused wire with connected.
3. Disconnect the ECM C-56 harness connector.
4. Connect a test lamp between the thermo relay input circuit (pin 33 of C-56 connector) and a
known good ground.
5. Turn ON the ignition, with the engine OFF. DO NOT START the engine.
Does the test lamp illuminate? 

Go to Step 32 Go to Step 21
15 1. Turn OFF the ignition. 2. Keep the 3-amp fused wire with connected.
3. Replace the thermo relay with the horn relay or replace with a known good relay.
4. Connect a 3-amp fused jumper wire between the pressure switch harness (pin 1 of C-24
connector) and a known good ground.
5. Turn ON the ignition, with the engine OFF.
Does the thermo relay click (engage)? 

Go to Step 27 Go to Step 22
16 1. Turn OFF the ignition. 2. Connect the pressure switch harness connector.
3. Remove the grove box in order to access electronic thermostat.
4. Disconnect the electronic thermostat harness connector (C-55).
5. Connect a 3-amp fused jumper wire between the electronic thermostat voltage feed circuit (pin 2 of
C-55 connector) and a known good ground.
6. Turn ON the ignition, with the engine OFF.
Does the thermo relay click (engage)? 

Go to Step 17 Go to Step 23
17 1. Turn OFF the ignition. 2. Connect a test lamp between the electronic thermostat terminal (pin 1 of C-55 connector) and
battery voltage.
3. Turn ON the blower motor switch.
4. Turn ON the A/C switch.
Does the test lamp illuminate? 

Go to Step 18 Go to Step 19

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ISUZU KB P190 2007

Engine Control System (4JH1) 6E-247
Step Action Value(s) Yes No
18 1. Turn OFF the ignition.
2. Connect a test lamp between the electronic thermostat voltage feed circuit (pin 3 of C-55
connector) and a known good ground.
3. Turn ON the ignition, with the engine OFF.
Does the test lamp illuminate? 

Go to Step 29 Go to Step 25
19 1. Turn OFF the ignition. 2. Remove the center cluster bezel in order to remove HVAC control lever.
3. Disconnect the A/C switch harness connector (B- 57).
4. Connect a test lamp between the A/C switch ground harness (pin 1 of B-57 connector) and
battery voltage.
5. Turn ON the blower motor switch.
Does the test lamp illuminate? 

Go to Step 24 Go to Step 26
20 Repair the open circuit or high resistance on the thermo relay voltage feed circuits between the
thermo relay (pin 2 of X-15 connector) and ECM
(10A) fuse (EB-4), then thermo relay (pin 3 of X-15
connector) and A/C (10A) fuse (EB-13).
Did you complete the repair? 

Go to Step 39 
21 Repair the open circuit or high resistance on thermo
relay input circuit between the ECM (pin 33 of C-56
connector) and the thermo relay (pin 1 of X-15
connector).
Did you complete the repair? 

Go to Step 39 
22 Repair the open circuit or high resistance on the
pressure switch voltage feed circuit between the
thermo relay (pin 4 of X-15 connector) and pressure
switch (pin 1 of C-24) connector.
Did you complete the repair? 

Go to Step 39 
23 1. Test the voltage feed circuit between the
pressure switch (pin 2 of C-24 harness
connector) and electronic thermostat (pin 2 of C-
55 connector) for an open or high resistance.
2. Repair the circuit as necessary.
Did you find and correct the condition? 

Go to Step 39 Go to Step 28
24 1. Test the electronic thermostat switching circuit between the electronic thermostat (pin 1 of C-55
connector) and the A/C switch (pin 5 of B-57
connector) for an open or high resistance.
2. Repair the circuit as necessary.
Did you find and correct the condition? 

Go to Step 39 Go to Step 30
25 Repair the open or high resistance on the voltage feed circuit on the electronic thermostat between the
A/C (10A) fuse (EB-13) and the electronic
thermostat (pin 3 of C-55 connector).
Did you complete the repair? 

Go to Step 39 
26 1. Test the A/C switch ground circuit between the
A/C switch (pin 1 of B-57 connector) and blower
motor switch (pin 1 of B-13 connector) for an
open or high resistance.
2. Repair the circuit as necessary.
Did you find and correct the condition? 

Go to Step 39 Go to Step 31

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ISUZU KB P190 2007

6E-248 Engine Control System (4JH1)
Step Action Value(s) Yes No
27 1. Turn OFF the ignition.
2. Inspect for an intermittent and for poor connections at the thermo relay terminals (pins
1, 2, 3 and 4 of X-15 connector).
3. Repair the connection(s) as necessary.
Did you find and correct the condition? 

Go to Step 39 Go to Step 33
28 1. Turn OFF the ignition. 2. Inspect for an intermittent and for poor connections at the harness connector of the
pressure switch (pins 1 and 2 of C-24 connector).
3. Repair the connection(s) as necessary.
Did you find and correct the condition? 

Go to Step 39 Go to Step 34
29 1. Turn OFF the ignition. 2. Inspect for an intermittent and for poor connections at the harness connector of the
electronic thermostat (pins 1, 2 and 3 of C-55
connector).
3. Repair the connection(s) as necessary.
Did you find and correct the condition? 

Go to Step 39 Go to Step 35
30 1. Turn OFF the ignition. 2. Inspect for an intermittent and for poor connections at the harness connector of the A/C
switch (pins 1 and 5 of B-57 connector).
3. Repair the connection(s) as necessary.
Did you find and correct the condition? 

Go to Step 39 Go to Step 36
31 1. Turn OFF the ignition. 2. Inspect for an intermittent and for a poor connection at the harness connector of the
blower motor switch (pin 1 of B-13 connector).
3. Repair the connection(s) as necessary.
Did you find and correct the condition? 

Go to Step 39 Go to Step 37
32 1. Turn OFF the ignition. 2. Inspect for an intermittent and for a poor connection at the harness connector of the ECM
(pin 33 of C-56 connector).
3. Repair the connection(s) as necessary.
Did you find and correct the condition? 

Go to Step 39 Go to Step 38
33 Replace the thermo relay. Did you complete the replacement? 

Go to Step 39 
34 Replace the pressure switch. Refer to Heating and
Air Conditioning section.
Did you complete the replacement? 

Go to Step 39 
35 Replace the electronic thermostat. Refer to Heating
and Air Conditioning section.
Did you complete the replacement? 

Go to Step 39 
36 Replace the A/C switch. Refer to Heating and Air
Conditioning section.
Did you complete the replacement? 

Go to Step 39 
37 Replace the blower motor switch. Refer to Heating
and Air Conditioning section.
Did you complete the replacement? 

Go to Step 39 
38 Important: Replacement ECM must be
programmed.
Replace the ECM. Refer to Engine Control Module
(ECM) Replacement in this section.
Did you complete the replacement? 

Go to Step 39 

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ISUZU KB P190 2007

Engine Control System (4JH1) 6E-249
Step Action Value(s) Yes No
39 1. Reconnect all previously disconnected fuse,
relay or harness connector(s).
2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition, with the engine OFF.
4. Turn ON the blower motor switch.
Does the blower motor turn ON and operate
correctly? 

Go to Char 1 of 2 Step 4 Refer to Applicable
Diagnostic Chart in Heating & Air Conditioning Section

Chart 2 of 2 without heater
Step Action Value(s) Yes No
1 1. Turn OFF the ignition.
2. Replace the thermo relay with the horn relay or replace with a known good relay.
3. Turn OFF the blower motor switch.
4. Turn OFF the A/C switch.
5. Turn ON the ignition, with the engine OFF.
Does the A/C Request Signal parameter indicate
OFF? 

Go to Step 37 Go to Step 2
2 1. Turn OFF the ignition. 2. Remove the thermo relay from the engine room relay block.
3. Turn ON the ignition, with the engine OFF.
Does the A/C Request Signal parameter indicate
OFF? 

Go to Step 3 Go to Step 5
3 1. Turn OFF the ignition. 2. Reinstall the thermo relay.
3. Remove the radiator grille in order to access the pressure switch.
4. Disconnect the pressure switch harness connector (C-24).
5. Turn OFF the blower motor switch.
6. Turn OFF the A/C switch.
7. Turn ON the ignition, with the engine OFF.
Does the A/C Request Signal parameter indicate
OFF? 

Go to Step 7 Go to Step 6
4 1. Turn OFF the ignition. 2. Remove the glove box in order to access the electronic thermostat.
3. Back probe a test lamp between the electronic thermostat harness (pin 2 of C-55 connector) and
battery voltage.
4. Turn ON the blower motor switch.
5. Turn OFF the A/C switch.
6. Keep the ignition OFF.
Does the test lamp illuminate? 

Go to Step 8 Go to Step 9
5 Repair the short to battery or ignition voltage on the thermo relay signal input circuit between the thermo
relay (pin 1 of X-15 connector) and the engine
control module (ECM) (pin 33 of C-56 connector).
Did you complete the repair? 

Go to Step 43 
6 Repair the short to ground between the thermo relay
(pin 5 of X-15 connector) and pressure switch (pin 1
of C-24 connector).
Did you complete the repair? 

Go to Step 43 

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ISUZU KB P190 2007

6E-250 Engine Control System (4JH1)
Step Action Value(s) Yes No
7 Repair the short to ground between the pressure
switch (pin 2 of C-24 connector) and the electronic
thermostat (pin 2 of C-55 connector).
Did you complete the repair? 

Go to Step 43 
8 1. Test the electronic thermostat switching circuits
shorted each other. (pins 1 and 2 of C-55
connector).
2. Repair the circuits as necessary.
Did you find and correct the condition? 

Go to Step 43 Go to Step 39
9 1. Test the electronic thermostat circuit between the electronic thermostat (pin 4 of C-55 connector)
and the A/C switch (pin 11 of B-57 connector) for
a short to ground.
2. Repair the circuits as necessary.
Did you find and correct the condition? 

Go to Step 43 Go to Step 40
10 1. Test the ground circuit among the electronic thermostat (pin 1 of C-55 connector), the blower
motor switch (pin 1 of B-13 connector) and the
A/C switch (pin 10 of B-57 connector) for a short
to ground.
2. Repair the circuits as necessary.
Did you find and correct the condition? 

Go to Step 43 Go to Step 41
11 Inspect the A/C (10A) fuse (EB-13) in the engine room fuse block.
Is the A/C (10A) fuse (EB-13) open? 

Go to Step 12 Go to Step 13
12 1. Replace the A/C (10A) fuse (EB-13). If the fuse continues to open, repair the short to ground on
a circuit fed by the fuse or check for a shorted
attached component.
2. Repair the short to ground or replace the component as necessary.
Did you complete the repair? 

Go to Step 43 
13 1. Turn OFF the ignition.
2. Remove the thermo relay from the engine room relay block.
3. Connect a test lamp between the voltage feed circuit (pins 2 and 3 of X-15 connector) and a
known good ground.
4. Turn ON the ignition, with the engine OFF.
Does the test lamp illuminate on both circuits? 

Go to Step 14 Go to Step 23
14 1. Turn OFF the ignition. 2. Reinstall the thermo relay.
3. Remove the radiator grille in order to access the pressure switch.
4. Disconnect the pressure switch harness connector (C-24).
5. Connect a 3-amp fused jumper wire between the pressure switch harness (pin 1 of C-24
connector) and a known good ground.
6. Turn ON the ignition, with the engine OFF.
Does the thermo relay click (engage)? 

Go to Step 15 Go to Step 17
15 Does the A/C Clutch Switch parameter indicate ON? 
Go to Step 18 Go to Step 16

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ISUZU KB P190 2007

Engine Control System (4JH1) 6E-251
Step Action Value(s) Yes No
16 1. Turn OFF the ignition.
2. Keep the 3-amp fused wire with connected.
3. Disconnect the ECM C-56 harness connector.
4. Connect a test lamp between the thermo relay input circuit (pin 33 of C-56 connector) and a
known good ground.
5. Turn ON the ignition, with the engine OFF. DO NOT START the engine.
Does the test lamp illuminate? 

Go to Step 36 Go to Step 24
17 1. Turn OFF the ignition. 2. Keep the 3-amp fused wire with connected.
3. Replace the thermo relay with the horn relay or replace with a known good relay.
4. Connect a 3-amp fused jumper wire between the pressure switch harness (pin 1 of C-24
connector) and a known good ground.
5. Turn ON the ignition, with the engine OFF.
Does the thermo relay click (engage)? 

Go to Step 31 Go to Step 25
18 1. Turn OFF the ignition. 2. Connect the pressure switch harness connector.
3. Remove the grove box in order to access electronic thermostat.
4. Disconnect the electronic thermostat harness connector (C-55).
5. Connect a 3-amp fused jumper wire between the electronic thermostat voltage feed circuit (pin 2 of
C-55 connector) and a known good ground.
6. Turn ON the ignition, with the engine OFF.
Does the thermo relay click (engage)? 

Go to Step 19 Go to Step 26
19 1. Turn OFF the ignition. 2. Connect a test lamp between the electronic thermostat terminal (pin 1 of C-55 connector) and
battery voltage.
3. Turn ON the blower motor switch.
Does the test lamp illuminate? 

Go to Step 20 Go to Step 27
20 1. Turn OFF the ignition. 2. Connect a test lamp between the electronic thermostat voltage feed circuit (pin 3 of C-55
connector) and a known good ground.
3. Turn ON the ignition, with the engine OFF.
Does the test lamp illuminate? 

Go to Step 21 Go to Step 28
21 1. Turn OFF the ignition. 2. Connect a test lamp between the electronic thermostat terminal (pin 4 of C-55 connector) and
battery voltage.
3. Turn ON the blower motor switch.
4. Turn ON the A/C switch.
Does the test lamp illuminate? 

Go to Step 33 Go to Step 22

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ISUZU KB P190 2007

6E-252 Engine Control System (4JH1)
Step Action Value(s) Yes No
22 1. Turn OFF the ignition.
2. Remove the center cluster bezel in order to remove HVAC control lever.
3. Disconnect the A/C switch harness connector (B- 57).
4. Connect a test lamp between the A/C switch ground harness (pin 10 of B-57 connector) and
battery voltage.
5. Turn ON the blower motor switch.
Does the test lamp illuminate? 

Go to Step 29 Go to Step 30
23 Repair the open circuit or high resistance on the thermo relay voltage feed circuits between the
thermo relay (pin 2 of X-15 connector) and ECM
(10A) fuse (EB-4), then thermo relay (pin 3 of X-15
connector) and A/C (10A) fuse (EB-13).
Did you complete the repair? 

Go to Step 43 
24 Repair the open circuit or high resistance on thermo
relay input circuit between the ECM (pin 33 of C-56
connector) and the thermo relay (pin 1 of X-15
connector).
Did you complete the repair? 

Go to Step 43 
25 Repair the open circuit or high resistance on the
pressure switch voltage feed circuit between the
thermo relay (pin 5 of X-15 connector) and pressure
switch (pin 1 of C-24) connector.
Did you complete the repair? 

Go to Step 43 
26 1. Test the voltage feed circuit between the
pressure switch (pin 2 of C-24 harness
connector) and electronic thermostat (pin 2 of C-
55 connector) for an open or high resistance.
2. Repair the circuit as necessary.
Did you find and correct the condition? 

Go to Step 43 Go to Step 32
27 1. Test the electronic thermostat switching circuit between the electronic thermostat (pin 1 of C-55
connector) and the blower motor switch (pin 1 of
B-13 connector) for an open or high resistance.
2. Repair the circuit as necessary.
Did you find and correct the condition? 

Go to Step 43 Go to Step 35
28 Repair the open or high resistance on the voltage feed circuit on the electronic thermostat between the
A/C (10A) fuse (EB-13) and the electronic
thermostat (pin 3 of C-55 connector).
Did you complete the repair? 

Go to Step 43 
29 1. Test the electronic thermostat circuit between the
electronic thermostat (pin 4 of C-55 connector)
and A/C switch (pin 11 of B-57 connector) for an
open or high resistance.
2. Repair the circuit as necessary.
Did you find and correct the condition? 

Go to Step 43 Go to Step 34
30 1. Test the A/C switch ground circuit between the A/C switch (pin 10 of B-57 connector) and blower
motor switch (pin 1 of B-13 connector) for an
open or high resistance.
2. Repair the circuit as necessary.
Did you find and correct the condition? 

Go to Step 43 Go to Step 35

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ISUZU KB P190 2007

Engine Control System (4JH1) 6E-253
Step Action Value(s) Yes No
31 1. Turn OFF the ignition.
2. Inspect for an intermittent and for poor connections at the thermo relay terminals (pins
1, 2, 3 and 4 of X-15 connector).
3. Repair the connection(s) as necessary.
Did you find and correct the condition? 

Go to Step 43 Go to Step 37
32 1. Turn OFF the ignition. 2. Inspect for an intermittent and for poor connections at the harness connector of the
pressure switch (pins 1 and 2 of C-24 connector).
3. Repair the connection(s) as necessary.
Did you find and correct the condition? 

Go to Step 43 Go to Step 38
33 1. Turn OFF the ignition. 2. Inspect for an intermittent and for poor connections at the harness connector of the
electronic thermostat (pins 1, 2, 3 and 4 of C-55
connector).
3. Repair the connection(s) as necessary.
Did you find and correct the condition? 

Go to Step 43 Go to Step 39
34 1. Turn OFF the ignition. 2. Inspect for an intermittent and for poor connections at the harness connector of the A/C
switch (pins 10 and 11 of B-57 connector).
3. Repair the connection(s) as necessary.
Did you find and correct the condition? 

Go to Step 43 Go to Step 40
35 1. Turn OFF the ignition. 2. Inspect for an intermittent and for a poor connection at the harness connector of the
blower motor switch (pin 1 of B-13 connector).
3. Repair the connection(s) as necessary.
Did you find and correct the condition? 

Go to Step 43 Go to Step 41
36 1. Turn OFF the ignition. 2. Inspect for an intermittent and for a poor connection at the harness connector of the ECM
(pin 33 of C-56 connector).
3. Repair the connection(s) as necessary.
Did you find and correct the condition? 

Go to Step 43 Go to Step 42
37 Replace the thermo relay. Did you complete the replacement? 

Go to Step 43 
38 Replace the pressure switch. Refer to Heating and
Air Conditioning section.
Did you complete the replacement? 

Go to Step 43 
39 Replace the electronic thermostat. Refer to Heating
and Air Conditioning section.
Did you complete the replacement? 

Go to Step 43 
40 Replace the A/C switch. Refer to Heating and Air
Conditioning section.
Did you complete the replacement? 

Go to Step 43 
41 Replace the blower motor switch. Refer to Heating
and Air Conditioning section.
Did you complete the replacement? 

Go to Step 43 
42 Important: Replacement ECM must be
programmed.
Replace the ECM. Refer to Engine Control Module
(ECM) Replacement in this section.
Did you complete the replacement? 

Go to Step 43 

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TO MODEL INDEX
ISUZU KB P190 2007

6E-254 Engine Control System (4JH1)
Step Action Value(s) Yes No
43 1. Reconnect all previously disconnected fuse,
relay or harness connector(s).
2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition, with the engine OFF.
4. Turn ON the blower motor switch.
Does the blower motor turn ON and operate
correctly? 

Go to Char 1 of 2 Step 4 Refer to Applicable
Diagnostic Chart in Heating & Air Conditioning Section



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TO MODEL INDEX
ISUZU KB P190 2007