ISUZU TROOPER 1995 Workshop Manual

REAR WINDOW REGULATOR AND GLASS
W/0 Power window r----------~
I I I ;...1 ... ----4
I I
I
I
I I
I I
I I L ______ ----_j
2
Fig. 10-57
1••1 REMOVAL
Preparation: Disconnect the battery ground cable
1. Door trim panel
•
Refer to "DOOR TRIM PANEL (REAR)"
removal procedure in this section.
2. Waterproof sheet (Fig. 10-58)
• Taking notice of the door harness, peel the
waterproof sheet off the door panel
carefully.
3. Glass
•
Bring the glass down to the position where
the bolt can be seen. (Fig. 1 0-59)
•
Remove the sash division fixing bolts (2
pes.), and then remove the glass fixing bolt
to remove the glass upwards. (Fig. 10-60)
3
BODY 10-43
Removal steps 1. Door trim panel 2. Waterproof sheet
3. Glass 4. Window regulator
Installation
steps
To install, follow the removal steps in the reverse order.
Fig. 10-58

10-44 BODY
A B
Fig. 10-59
Fig. 10-60
4. Window regulator (fig. 10-61)
• Disconnect the regulator motor connector
and remove the
window regulator cable
fixing clip from door panel (W/Power
window).
• Remove window regulator fixing bolts and
pull the regulator
out from the lower hole of
door panel. Fig.
10-61
I••! INSTALLATION
To
install, follow the removal steps in the reverse
order,
noting the following points.
1. Tighten the window regulator and glass fixing
bolts to the specified torque.
~~~ Torque N·m (lb·ft) I 8 (69)
2. Install the waterproof sheet with no clearance
between
the door panel and the waterproof
sheet.
•

FRONT DOOR LOCK ASSEMBLY
2 Outside handle ...
Door lock switch
connector
(W/Power
door lock)
Fig. 10-62
1++1 REMOVAL
Preparation: Disconnect the battery ground cable
1. Door trim panel
2. Waterproof sheet
• Refer to "WINDOW REGULATOR" removal
procedure in this section.
3. Rear
guide rail
•
Raise the glass up to the uppermost position.
4. Door lock assembly (Fig. 10-63)
• Disconnect door lock switch connector (W/
Power
door lock) and locking links (Arrow
marks positions).
• Remove door lock assembly fixing screws.
I++IINSTALLATION
To install, follow the removal steps in the reverse
order, noting the following points.
1. Apply chassis grease to the lock assembly and
striker
moving surface.
2. Tighten the door lock assembly fixing screws
to the specified torque.
~~~ Torque N·m Ob·in) I 7 (61)
3. Check that the door lock operates smoothly.
Outside handle
Door lock switch
connector
BODY 10-45
Removal steps 1. Door trim panel 2. Waterproof sheet 3. Rear guide rail 4. Door lock assembly
Installation steps To install, follow the removal steps in the reverse order.
To Inside lock knob
'
To Actuator
Fig. 10-63

10-46 BODY
REAR DOOR LOCK ASSEMBLY
2
3
Removal steps
1. Door trim panel 2. Waterproof sheet 3. Door lock assembly
Installation steps To install, follow the removal
steps in the reverse order.
1++1 REMOVAL
Fig. 10-64
I++IINSTALLATION
Preparation: Disconnect the battery ground cable
1. Door trim panel
2. Waterproof sheet
• Refer to "WINDOW REGULATOR" removal
procedure in this section.
3. Door lock assembly (Fig. 10-65)
• Disconnect the locking links (Arrow marks
positions) and remove the
door lock
assembly
fixing screws.
Tolns~~~~ lockk/
To Inside handle I To Actuator
((\/Z
----~
/ / / / /
Fig. 10-65
To install, follow the removal steps in the reverse
order,
noting the following points.
1. Apply chassis grease to the lock assembly and
striker
moving surface.
2. Tighten the door lock assembly fixing screws
to the specified torque.
~~~ Torque N-m (lb·in) I 7 (61)
3. Check that the door lock operates smoothly.
•

BODY 16-47
FRONT OUTSIDE HANDLE AND DOOR LOCK CYLINDER
Fig. 10-66
1+•1 REMOVAL
Preparation: Disconnect the battery ground cable
1. Door trim panel
2. Waterproof sheet
• Refer to "WINDOW REGULATOR" removal
procedure in this section.
3. Outside handle
• Disconnect the locking links (Arrow marks
positions) and key
switch connector (W/Anti­
theft) (Fig. 10-67).
4. Key switch (W/Anti-theft) (fig. 10-68)
5. Door lock cylinder
• Remove the cylinder fixing clip. (Fig. 10-69)
K~~'~ connector
To Door lock assembly
Fig. 10-67
Installation steps
To install, follow the removal steps in the reverse order.
Outside handle

Fig. 10-68
Clip
Fig. 10-69

10-48 BODY
I••! INSTALLATION
To install, follow the removal steps in the reverse
order,
noting the following points.
1. Be sure to install the door lock cylinder at a
right angle to the outside handle. (Fig. 10-70)
Outside handle
Door lock cylinder
Fig. 10-70
REAR OUTSIDE HANDLE
2 I
2. For the anti-theft system, be sure to install the
push rod
of key switch while pressing it to the
lock cylinder so that there is no continuity
between the key switch side connector
terminal No. 06-2 and 06-4 (No. 016-2 and
016-4: passenger side). (Fig.
10-71)
3.
Fig. 10-71
Tighten the outside handle and key switch
fixing bolts to the specified torque.
~~~ Torque N·m (lb·in) j 9 (78)
4. Check for smooth outside handle and lock
cylinder operation.
!
Removal steps 1. Door trim panel 2. Waterproof sheet 3. Outside handle
Installation steps To install, follow the removal
steps in the reverse order.
Fig. 10-72
•

1••1 REMOVAL
Preparation: Disconnect the battery ground cable
'--' 1. Door trim panel
2.
Waterproof sheet
• Refer to "WINDOW REGULATOR" removal
procedure in this section.
3.
Outside handle (Fig. 10-73)
•
Disconnect the locking link (Arrow mark
position) and remove
the 3 fixing bolts.
I••! INSTALLATION
To install, follow the removal steps in the reverse
order,
noting the following points.
1. Tighten the outside handle fixing bolts to the
specified torque.
1~1 Torque N·m Ob·in) I 9 (78)
BODY 10-49
2. Check that the outside handle operates smoothly.
Fig. 10-73
REAR DOOR FIXED GLASS AND GLASS RUN
4
3
1
Sash division fixing bolts
6
5
Removal steps 1. Door trim panel 2. Waterproof sheet
3. Glass 4. Glass run 5. Sash division 6. Rear fixed glass
Installation steps To install, follow the removal
steps in the reverse order.
Fig. 10-74
1+•1 REMOVAL
Preparation: Disconnect the battery ground cable
1. Door trim panel
2. Waterproof sheet
3. Glass
• Refer to "WINDOW REGULATOR AND
GLASS" removal procedure in this section.
4. Glass run (Fig. 10-75)
• Pull
the glass run out from door frame.

10-50 BODY
5. Sash division (Fig. 10-60, 76)
6. Door fixed glass
Sash division
Fig. 10-75
I
.···;
Fig. 10-76
I••IINSTALLATION


Weatherstrip
To install, follow the removal steps in the reverse
order,
noting the following points.
1. Apply soap and water to the fixed glass.
2. Apply soap and water to the door frame
groove and insert the glass run to the door
frame from the @ corner in the arrow-marked
directions. (Fig.
10-74)
3. Be sure to install the glass run with its wider
end pointed to the inside of the vehicle. (Fig.
10-56)
DOOR INSIDE LOCK KNOB
2. Door inside lock knob
1. Door trim panel
Fig. 10-77
1++1 REMOVAL
Preparation: Disconnect the battery ground cable
1. Door trim panel
•
Refer to "DOOR TRIM PANEL" removal
procedure in
this section.
2. Door inside lock knob
• Turn the door inside lock knob counter­
clockwise.
!••I INSTALLATION
To install, follow the removal steps in the reverse
order.
DOOR INSIDE HANDLE
Door inside handle
Fig. 10-78
1++11++1 REMOVAL AND INSTALLATION
Refer to "DOOR TRIM PANEL" in this section.
II

REAR DOOR INSIDE LOCK KNOB LINK
3. Inside lock knob link
1••1 REMOVAL
Fig. 10-79

2. Water proof sheet
Preparation: Disconnect the battery ground cable
1. Door trim panel
2. Waterproof sheet
3. Rear door inside lock knob link
• Remove the fixing screw and disconnect the
locking link at the door lock assembly. (Fig.
10-80)
Fig. 10-80
I••IINSTALLATION
To install, follow the removal steps in the reverse
order.
BODY 10-51
FRONT DOOR SASH MOULDING
'\

r----:1
1. Front door sash moulding
Fig. 10-81
l••l REMOVAL
1. Front door sash moulding (Fig. 10-82)
• To avoid the weatherstrip and pry the door
sash moulding out from door panel.
Sash moulding
Fig. 10-82
I••IINSTALLATION
1. Front door sash moulding
• Assemble the edge portion (@ portion) of
the moulding so that the clearance between
the
moulding and the waist seal becomes 1
mm (0.04 in).

10-52 BODY
REAR DOOR MOULDING
2. Rear door upper moulding
1••1 REMOVAL
/
/
/
Fig. 10-83
Preparation: Battery ground cable
1. Rear door side moulding
2. Rear door upper moulding
3. Rear door corner moulding
/
• Avoiding the weatherstrip, pry the moulding
out from door frame. (Fig. 10-84)
Weatherstrip
Fig. 10-84
I••! INSTALLATION
To install, follow the removal steps in the reverse
order,
noting the following points.
1. Install each moulding with no clearance
between each piece of moulding.
2. Assemble the edge portion (@ portion) of the
moulding so that the clearance between the
rear side
moulding and the waist seal is 1 mm
(0.04 in).
FRONT DOOR WAIST SEAL
Nylon washer
2. Front door waist seal
Fig. 10-85
1••1 REMOVAL
Preparation: Disconnect the battery ground cable
1. Door mirror
• Refer to "DOOR MIRROR" in this section.
2. Front door waist seal
• Remove the fixing screw and pull out the
waist seal from the door frame while prying
it up. (Fig. 10-86)
Fig. 10-86
I••! INSTALLATION
2. Front door waist seal
~., ..... ,
• Apply soap and water to the inside of the
waist
seal and align the screw hole of the
waist seal to the door panel hole, and gently
tap the seal with a rubber hammer.
Be careful not to tap it hard. This may result
in deforming the seal.
1. Door mirror
•