ISUZU TROOPER 1995 Workshop Manual

FRONT PILLAR TRIM COVER
~·
Roof side trim panel
1. Assist grip
(RH only)
1+•1 REMOVAL
Fig. 10-121
BODY 10-63
CENTER PILLAR ASSIST GRIP
Center pillar assist grip
Fig. 10-123
1+•11••1 REMOVAL AND INSTALLATION
1. Front pillar assist grip (fig. 10-117) Refer to "CENTER PILLAR AND ROOF SIDE TRIM
• Open
the both side covers and remove the COVER" in this section.
fixing screws.
2.
Front pillar trim cover (fig. 10-122) ASSIST GRIP
• Turn up the finisher and pry the trim cover .--------------------------,
retainers free from the body panel.
Fig. 10-122
I++IINSTALLATION
To install, follow the removal steps in the reverse
order. Fig.
10-124
l••ll••l REMOVAL AND INSTALLATION
Refer to "CENTER PILLAR AND ROOF SIDE TRIM
COVER"
(Fig. 10-98) in this section.

1(H;4 BODY
FUEL FILLER LID OPENER CABLE
2
1
8 8
Chassis harness
DETAIL D
-To lever
Cable
rking
p
~C~~C~~C~~Todooc r
Removal steps 1. Front seat (RH)
2. Rear door sill plate (RH)(L·W·B)
3. Center pillar lower trim cover (L·W.B)
4. Rear end floor trim cover
1••1 REMOVAL
Preparation: Battery ground cable
1. Front seat (RHl
2. Rear door sill plate (RH) (l·W·Bl
5. Luggage side trim panel (RH) 6. Fuel filler lid opener
7. Center console assembly 8. Fuel filler lid opener cable
Fig. 10-125
3. Center pillar lower trim cover (l·W·Bl
4. Rear end floor trim panel
5. Luggage side trim panel (RHl
• Refer to "INTERIOR TRIM PANELS" in this
section.
6.
Fuel filler lid opener (Fig. 10-126)
•
Remove opener 2 fixing screws and discon­
nect the
cable.
7. Center console assembly
8. Fuel filler lid opener cable
• Roll
up the floor carpet and remove the clips
of the chassis harness and body panel to pull
out the cable toward the fuel filler lid.
DETAIL C
~Chassis harness
/~ ~
DETAIL A DETAIL B
Installation steps To install, follow the removal steps in the reverse order.
Fig. 10-126

I•+IINSTALLATION
To install, follow the removal steps in the reverse
'-""' order, noting the following points.
1. Insert the opener cable into the body panel
securely.
(Fig. 10-127)
Fuel filler lid Body panel
Fuel filler lid opener cable
Fig. 10-127
2. Install the cable and clips to its original
position to the chassis harness and the body
panel.
3. Check that the opener operates smoothly.
FUEL FILLER DOOR
Fig. 10-128
1++1 REMOVAL
1. Fuel filler door
I•+IINSTALLATION
1. Fuel filler door
1. Fuel filler door
BODY 10-65

10-66 BODY
ROCKER PROTECTOR (WITHOUT WHEEL OPENING EXTENSION)
2. Front rocker protector
2. Front rocker protector
Outer rocker panel Inner liner
Outer wheel
Outer side panel
Rocker protector
Rocker protector
SECTION 8-B SECTION C-C
Fig. 10-129
B REMOVAL
1. Rear rocker protector
2. Front rocker protector
l++ltNSTALLATION
To install, follow the removal steps in the reverse
order.
Inner liner
SECTION A-A
Rocker protector
SECTION D-D

BODY 10-67
WHEEL OPENING EXTENSION AND ROCKER PROTECTOR ASSEMBLY
L.W.B.
1
2
S.W.B.
1
Removal steps
1. Front wheel opening extension assembly 2. Front rocker protector assembly 3. Rear rocker protector assembly (Only LWB) 4a. Rear quarter wheel opening extension assembly (Only LWB)
4b. Rear
wheel opening extension assembly (Only SWB) 5. Rear door wheel opening extension assembly (Only LWB)
Fig. 10-130
E] REMOVAL
1. Front wheel opening extension assembly
• Let a 5 mm drill go through 4 blind rivets to
disengage riveted portions. Remove 2 screws
and disengage 5
clips, then remove the front
wheel opening extension assembly. (Fig. 10-
131)
2.
Front rocker protector assembly
• Loosen and pull 4 clips, peel off the bonded
portions with a 2-sided adhesive tape, and
remove the front rocker protector assembly.
Section A-A
Inner fender liner
5
2
:;t
t
Installation steps
To install, follow the removal steps in the reverse order.
Front fender panel
4b
Wheel opening extension

1o-&8 BODY
3. Rear rocker protector assembly (Only LWB}
• Loosen and pull 3 clips, remove a rear screw,
peel
off the bonded portions with a 2-sided
adhesive tape, and remove the rear rocker
protector assembly.
4a. Rear quarter wheel opening extension assembly
(OnlyLWB)
•
Let a 5 mm drill go through 6 blind rivets to
disengage riveted portions. Disengage 3
clips, and remove the rear quarter wheel
opening extension assembly.
4b. Rear
wheel opening extension assembly (Only
SWB}
•
Let a 5 mm drill go through 4 blind rivets to
disengage riveted portions. Remove 2
screws, disengage 8
clips, and remove the
rear wheel opening extension assembly.
• Remove 2 fixing nuts (upper) and 4 fixing
bolts (lower). (Fig.10-130)
L.W.B.
3
S.W.B
5. Rear door wheel opening extension assembly
(Only LWB}
• Let a 5 mm drill go through 8 blind rivets to
disengage riveted portions. Disengage 3
clips, and remove the rear door wheel
opening extension assembly.
EJ INSTALLATION
To intall, follow the removal steps in the reverse
order, noting
the following points.
1. Use a new 2-sided adhesive tape whenever
installing each wheel opening extension
assembly and rocker protector assembly. Using
a
white gasoline, clean the places in advance
where a 2-sided adhesive tape is affixed. Also,
install the clips, screws and blind rivets in the
order specified. (Fig. 10-132)
5
6
3
~~
• Fig. 10-132
•

MUD FLAPS (WITH WHEEL OPENING EXTENSION)
FRONT SIDE REAR SIDE
1
Removal steps
FRONT SIDE;
1. Front bumper assembly 2. Front bumper slider 3. Front mud flap
3
REAR SIDE; 1a. Bumper side cover
2b. Rear mud flap
2b
Installation steps
To
install, follow the removal steps in
the reverse order.
Fig. 10-133
E) REMOVAL
FRONT SIDE;
1. Front bumper assembly
• Disconnect the front fog light connector and
remove the 2 bolts from both sides of the
front bumper.
2. Front bumper slider (Fig.10-134)
• Remove 2 screws and 2 nuts, release the
claw from the washer.
3. Front mud flap (Fig.10-135l
• Remove 4 bolts and 1 nut.
®Io---
Fig. 10-135
REAR SIDE;
1a. Bumper side cover
2b. Rear mud flap
• Remove 4 bolts and 2 nuts.
EIINSTALLATION
BODY 10-69
Fig. 10-134
To intall, follow the removal steps in the reverse
order.

10-70 BODY
VENTILATION ASSEMBLY
SECTION A-A
SECTION B-B
2. Outlet valve assembly 1. Ventilation assembly
Fig. 10-136
1+•1 REMOVAL
1. Ventilation assembly
• Pry the ventilation assembly retainers free
from the body panel. (Fig. 10-137)
2. Outlet valve assembly
Ventilation assembly
/
/
Fig. 10-137
I•+IINSTALLATION
2. Outlet valve assembly
• Insert the upper and lower catches of the
outlet valve into the body panel flange and
fix them securely.
1. Ventilation assembly
• Fix the clips to the body panel securely so
that the ventilation assembly will not come
off the body panel.
•

BODY 10-71
QUARTER FLIPPER GLASS ASSEMBLY (S·W·B)
3
2
1
Removal steps 1. Quarter flipper glass assembly
2. Fastener 3. Hinge assembly
Installation steps To install, follow the removal steps in the reverse order.
Fig. 10-138
1+•1 REMOVAL
1. Quarter flipper glass assembly
•
Remove the fixing screws and rivet. (Fig. 10-
139)
Hinge assembly
Fig. 10-139 2.
Fastener
3. Hinge
assembly
I•+IINSTALLATION
To install, follow the removal steps in the reverse
order.

10-72 BODY
REAR END
TAILGATE ASSEMBLY (LH)
6
2
0
0
3
Fig. 10-140
1••1 REMOVAL
Preparation: Disconnect the battery ground cable
1. Rear combination light (LH)
2. Tailgate trim panel (LH)
• Refer to "TAILGATE TRIM PANEL (LH)" in
this section.
3. Tailgate stopper assembly
4. Tailgate harness connection (Fig. 10-141)
• Open
the luggage trim panel lid and
disconnect
the tailgate harness connection.
5. Tailgate fixing bolt (Fig. 10-142)
6. Tailgate assembly (LH)
7. Tailgate hinge (Fig. 10-143)
•
Remove the hinge fixing bolts.
1 7
Removal steps 1. Rear combination light (LH)
2. Tailgate trim panel (LH) 3. Tailgate stopper assembly
4. Tailgate harness connection 5. Tailgate fixing bolt 6. Tailgate assembly (LH) 7. Tailgate hinge
Installation steps
To
install, follow the removal steps in the reverse order.
Fig. 10-141