roof ISUZU TROOPER 1995 Service Manual

10-78 BODY
To actuator
To inside lock knob I
l
Fig. 10-155
TAILGATE LOCK ASSEMBLY (RH)
2
Removal steps 1. Tailgate trim panel (RH) 2. Waterproof sheet 3. Tailgate lock assembly (RH)
4. Tailgate lock seal
Installation steps
To install, follow the removal
steps in
the reverse order.
Fig. 10-156
1••1 REMOVAL
Preparation: Disconnect the battery ground cable
1. Tailgate trim panel (RH)
• Refer to "TAILGATE TRIM PANEL (RH)" in
this section. 2.
Waterproof sheet
• Peel
the water proof sheet off the tailgate
panel carefully.
3. Tailgate lock assembly (RH) (fig. 10-157)
•
Remove 3 fixing bolts.
4. Tailgate lock seal (fig. 10-158)
•
Remove seal fixing clip.
•

10-80 BODY
TAILGATE OUTSIDE HANDLE AND/OR TAILGATE LOCK CYLINDER
1
Fig. 10-160
I W/A~ti-theft
I
Removal steps
1. Tailgate trim panei(LH)
2. Waterproof sheet
3. Grommet
4.
Tailgate outside handle 5. Tailgate lock cylinder
Installation steps
To install, follow the removal
steps in the reverse order.
1••1 REMOVAL 5. Tailgate lock cylinder (fig. 10-162)
Preparation: Disconnect the battery ground cable
1. Tailgate trim panel
2. Waterproof sheet
• Refer to "TAILGATE LOCK ASSEMBLY (LH)"
in
this section.
3. Grommet
4. Tailgate outside handle (Fig. 10-161)
•
Disconnect locking links (Arrow marks
positions).
• Disconnect key switch connector. (W/Anti­
theft)
• Remove 3 fixing bolts.
To lock assembly
Fig. 10-161
• Remove key switch from lock cylinder
(W/Anti-theft)
• Remove lock cylinder fixing bolt.
Key cylinder
Key switch fixing bolt
Fig. 10-162
Key cylinder fixing bolt
..

FRONT SEAT BELT
LONG WHEEL BASE
2
1
Center pillar
upper trim cover
SEAT BELT
Center pillar
~ .....
Anchor bolt (Lower)
Fig. 10-216
BODY 1Q-103
Removal steps 1. Door sill plate (Front & Rear)
2. Center pillar lower trim cover 3. Front seat belt anchor bolt cover and anchor bolt (Upper side) 4. Front seat belt assembly
Installation
steps
To install, follow the removal
steps in the reverse order.
B REMOVAL 2. After installing the trim cover to the body panel
securely, close
the lower trim cover.
Preparation: Disconnect the battery ground cable
1. Door sill plate (Front & Rear)
2. Center pillar lower trim cover
3. Front seat belt anchor bolt cover and anchor
bolt (Upper side)
• Refer to "CENTER PILLAR AND ROOF SIDE
TRIM COVER" in this section.
4. Front seat belt
• Remove the seat belt lower anchor bolt and
screw.
I••IINSTALLATION
To install, follow the removal steps in the reverse
order, noting the
following points;
1. Pass the seat belt through the lower trim cover
hole, and tighten the seat belt anchor bolts to
the specified torque.
~~~ Torque N·m (lb·ft) I 39 (29)

BODY 10-111
ROOF
HEADLINING
~---~~I
~r CUp ''-. _ __j
5 1 Adh.,;,;, tap• . T
1
W /0 sun roof 2
Sunvisor
holder 5
Removal steps 1. Interior trim panels 2. Dome light 3. Rear view mirror 4. Map light 5. Sunvisors 6. Sun roof finisher (W/Sun roof) 7. Headlining W/Sun
roof
Installation steps To install, follow the removal steps
in the reverse order. 6
Fig. 10-230
1••1 REMOVAL
Preparation: Battery ground cable
1. Interior trim panels
•
Refer to "INTERIOR TRIM PANELS" in this
section.
2. Dome light
• Remove dome light lens and fixing screws.
• Disconnect the dome light connectors.
3. Rear view mirror (Fig. 10-231)
• Turn the stopper rubber counterclockwise
and remove
it (Fig. 10-235).
• Press the mirror stay toward the front of the
vehicle.
•
Remove the mirror base.
4. Map light/Sun roof switch (Fig. 10-232)
• Pry the map light clip free from the map
light/sun roof switch bracket and disconnect
the connector.

10-112 BODY
Fig. 10-231
Fig. 10-232
5. Sunvisors (fig. 10·233)
•
Remove the fixing screw and turn the
sunvisor holder to remove it.
6.
Sun roof finisher (W /Sun roof)
7.
Headlining •
Remove the headlining fixing clips.
Sunvisor holder
J
~l I I : 1/
&
Fig. 10-233
I••IINSTALLATION
To install, follow the removal steps in the reverse
order,
noting the following points;
1. Peel off the adhesive tape from the reverse
side
of the head lining and affix it to the roof
by applying pressure to it (W/0 sun roof).
2. Install the headlining so that the fixing clip will
not come off.
3. To install the sun roof finisher, first fit it in at
one
place with the head lining close to the sun
roof frame complete, then install entire finisher
tightly by hitting it with a plastic hammer, not
allowing it to move up. (Fig. 10-234)
Sun roof finisher Sun roof frame complete
Headlining
Fig. 10-234
•

SUN ROOF GLASS
Sun roof shim
Removal steps 1. Sun roof weatherstrip 2. Decoration cover 3. Sun roof glass
Fig. 10-235
B REMOVAL
Preparation: Disconnect the battery ground cable
1. Sun roof weatherstrip
• Open the sun roof and pull the weatherstrip
out from the roof panel.
2. Decoration cover
• Close the sun roof and open the sunshade.
• Remove the decoration cover fixing screws.
(Fig. 10-236)
1
Installation steps 1. Sun roof weatherstrip
3. Sun roof glass 2. Decoration cover
Fig. 10-236
BODY 1Q-113

10-114 BODY
3. Sun roof glass
• Remove the 8 fixing screws. (Fig. 10-237)
NOTE:
If shims are used between the sun roof set
plate and the glass, note the number of shims
used.
u Sun roof glass
Fig. 10-237
l·u·IINSTALLATION
1. Sun roof weatherstrip
• Clean the body panel of the weatherstrip
fixing portion.
• Weatherstrip cannot be reused. Always
replace with a new one.
• Be sure to install sun roof weatherstrip so
that the white marking side of weatherstrip is
on the
front side of the vehicle. (Fig. 10-238)
~M"""' looodo"
Section@-@
Sun roof weatherstrip
Fig. 10-238
3. Sun roof glass
• Temporary install the glass to the sun roof
frame.
• Open and shut the sun roof 4 to 5 times to
position correctly the sun roof weather strip
and the glass in the longitudinal and
latitudinal setting positions.
• Insert the original shims between the sun
roof set plate and the glass.
•
Tighten the sun roof glass fixing screws to
the specified torque.
~~~ _T_o_rq~u_e ____ N_·m __ (l_b_·i_n)~l ______ 1_0_(8_7_) ____ _
• After the sun roof glass is installed, check
the roof panel and sun roof glass for vertical
install
position. If out of standard, adjust
with shim.
For the installation standard, refer to "BODY
DIMENSION" in this section.
2. Decoration cover
SUN ROOF DEFLECTOR
2. Sun roof deflector
Fig. 10-239
1••1 REMOVAL
Preparation: Open the sun roof
1. Fixing screws
2.
Sun roof deflector
l•+liNSTALLATION
To install, follow the removal steps in the reverse
order.
•

SUNSHADE
Fig. 10-240
1••1 REMOVAL
1. Decoration cover
2. Sunshade
stopper
• Open the sun roof half position and remove
the sunshade stopper screw. Then
pull out
sunshade until its front side protrudes a little
from the sun roof glass.
3. Sun roof deflector
• Refer to "SUN ROOF DEFLECTOR" in this
section.
4. Sunshade
• Open the sun roof completely.
• Remove the sunshade guide rail stopper,
and
pull out the sunshade up to the guide
rail edge. Remove the guide pin in sunshade
through the notch of guide rail edge, then
draw the sunshade out of the roof by
pushing inward the retaining clips on both
sides. (Fig.
10-241)
BODY 10-115
Removal steps 1. Decoration cover
2. Sunshade stopper 3. Sun roof deflector 4. Sunshade
Installation steps
To install, follow the removal steps in the reverse order.
Fig. 10-241

10-116 BODY
SUN ROOF FRAME COMPLETE ASSEMBLY
2
Fig. 10-242
1••1 REMOVAL
Preparation: Disconnect the battery ground cable
1. Headlining
• Refer to "HEADLINING" in this section.
2. Sun roof drain hose
• Disconnect the sun roof drain hose at the
sun
roof frame side. (Fig. 10-243)
Removal steps 1. Headlining 2. Sun roof drain hose 3. Sun roof frame complete
assembly
Installation steps To install, follow the removal steps in the reverse order.
Fig. 10-243
•

3. Sun roof frame complete assembly
• Disconnect the sun roof harness connection.
• Remove the 2 fixing nuts (front side) and 4
fixing bolts (each side) from the frame
complete.
NOTE:
Be sure to remove the frame complete while
supporting it.
I+•IINSTALLATION
3. Sun roof frame complete assembly
• Tighten the frame complete fixing bolts and
nuts
to the specified torque.
~~~ Torque N-m (lb-in) j
1•!•1 DISASSEMBLY
Disassembly steps 1. Sun roof deflector 2. Sunshade 3. Sun roof glass 4. Sun roof control unit 5. Sun roof motor
6. Sun roof drive unit assembly 7. Sun roof frame assembly
Reassembly steps To reassemble, follow the disassembly steps in the reverse
order.
10 (87)
7
BODY 10-117
• After installing the frame compelte, loosen
the sun roof glass fixing nuts and adjust the
sun
roof glass setting position. Refer to
"SUN ROOF GLASS" installation steps in
this section.
2. Sun roof drain hose
1. Headlining
Outer tube fixing screw
Limit switch
Fig. 10-244