roof ISUZU TROOPER 1995 Repair Manual

10-118 BODY
Preparation: Open the sun roof
1. Sun roof deflector
• Remove the fixing screws.
2. Sunshade
• Refer to "SUNSHADE" in this section
3. Sun roof glass
• Close the sun roof and remove the
decoration cover and
fixing screws.
• If shims are used between the sun roof set
plate and the glass, note the number of the
shims.
4. Sun roof control unit
• Disconnect the connectors and remove the
fixing screws.
5. Sun roof motor
• Disconnect the connector and remove the
fixing nuts and screws.
6. Sun roof drive unit assembly
• Remove the sun roof limit switches.
• Remove the cable outer tube fixing screws.
• Remove the outer tube fixing clamps and
guide rail fixing nuts.
• Prying the guide rail a little with a screw­
driver,
draw the outer tube out of the
grommet.
At this time, the inner cable remains on the
frame assembly. (Fig. 10-245)
Cable outer tube
Fig. 10-245
7. Sun roof frame assembly
l•!•l REASSEMBLY
To reassemble, follow the disassembly steps in the
reverse order,
noting the following points.
1. When installing the motor or drive unit, set the
sun roof set plate in the full closed position by
pushing the link portion. (Fig. 10-246)
2. When installing the sun roof glass to the sun
roof set plate, insert the original shims in the
same
position before removing the sun roof
glass.
Screw driver
Link
Fig. 10-246
•

SUN ROOF DRAIN HOSE
FRONT SIDE
Removal steps 1. Front inner liner
2. Headlining 3. Instrument panel assembly 4. Sun roof drain hose
Installation steps
To install, follow the removal steps in the reverse order.
BODY 10-119
Fig. 10-247
B REMOVAL
1. Front inner liner
2. Headlining
• Refer to "HEADLINING" removal procedure in
this section.
3. Instrument panel assembly
• Refer to "INSTRUMENT PANEL ASSEMBLY"
removal procedure in this section.
4. Sun roof drain hose
• Disconnect the drain hose at the frame
complete side.
• Apply soap and water to the body panel
grommet.
• Pass the string from the sun roof frame side
through the drain port side, and remove the
drain hose from the hose fixing clips. Taking
care
not to allow the body panel grommet to
be removed together with the hose, pull the
drain hose only to the inside of the vehicle.
(The string
should be kept as it is.)
B INSTALLATION
To install, follow the removal steps in the reverse
order,
noting the following steps.
1. Apply soap and water to the body panel
grommet.
2. Install the drain hose from inside of the vehicle
by utilizing, as a guide, the string passed during
removal step.
3. The body panel grommet must not be twisted
or caught in during installation.
4. Complate routing, avoiding extreme bends or
curves.
5. After routing, install the trim with care not to
allow the drain hose to be caught in.
6. Test the drain condition.
7. The protrusion of drain hose from the body
panel must be within 50mm (2.0in). If it exceeds
50mm (2.0in) after correct routing, cut the
leading edge so that the protrusion is within
50mm (2.0in).

10-120 BODY
REAR SIDE
Soft tape Pipe
Clip
(LH)
2
1
Fig. 10-248
1••1 REMOVAL
Preparation: Disconnect
the battery ground cable
1. Rear fender inner liner
2. Headlining
•
Refer to "HEADLINING" in this section.
3. Sun roof drain hose
• Disconnect the drive hose at the frame
complete side.
• Remove the hose fixing tapes and clips.
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Soft tape
(RH)
Removal steps 1. Rear fender inner liner
2. Headlining 3. Sun roof drain hose
Installation steps To install, follow the removal steps in the reverse order.
• Apply soap and water to the body panel
grommet.
• Pull the drain hose to the inside of the
vehicle.
•

10-122 BODY
REAR AIR DEFLECTOR
1. Rear roof trim cover
2.
Rear air deflector
Rear air deflector Nylon washer
Roof rail
Fixing bolt SECTION A-A
Rear pillar upper Fixing nut reinforcement
SECTION B-B
Fig. 10-249
B REMOVAL
Preparation: Battery ground cable
1. Rear roof trim cover
• Refer to "LUGGAGE SIDE AND QUARTER
UPPER TRIM COVER" in this section.
2. Rear air deflector
• Take notice of the seal and the nylon
washer.
I••! INSTALLATION
To install, follow the removal steps in the reverse
order, noting the
following points.
1. Use a new seal. Peel off the adhesive tape of
the seal to install the seal to the air deflector
drain hole. (Fig.
10-250)
Fig. 10-250
Seal
•

2. Use a new nylon washer. Peel off the adhesive
tape
of the washer to install the nylon washer
to the air deflector (Fig. 10-250).
3. Install the air deflector to the roof by referring
to the specified values shown in the illustration
(Fig. 10-251).
Rear air deflector
Fig. 10-251
4. Tighten the deflector fixing to the specified
torque.
~~~ Torque Bolt 6
(52) N·m (lb·in) 1----t-----'-------'-----Nut 8 (69)
BODY 10-123

10-124 BODY
ROOF MOULDING
Windshield side moulding
upper clip
L.W·B
S.W·B
Windshield side moulding
upper clip
Removal steps 1. Roof moulding Installation steps
2. Roof end moulding (L·W·B) To install, follow the removal steps in the reverse order. 3. Moulding roof clip
Fig. 10-252
•

1••1 REMOVAL
Preparation: Battery ground cable
1. Roof moulding
2. Roof end moulding (L·W·B)
• Remove the sealing adhesive and adhesive
tape
of the moulding from the body panel
with a knife or scraper while peeling them
off.
3. Moulding roof clip
• Peel the adhesive tape and remove it.
I••! INSTALLATION
3. Moulding roof clip
• Clean the body panel to which the clip is
attached.
• Install the clips with adhesive tape (Fig. 10-
252, 253).
Roof panel flange
Roof panel
Adhesive tape
Fig. 10-253
2. Roof end moulding (l·W·B)
• Clean the body panel where the roof end
moulding is installed.
• Install
the roof end moulding and the rear air
deflector so that the installation clearance
between them is within the specified values,
and fix it with the adhesive tape and sealing
adhesive securely (Fig. 10-254).
BODY 10-125
t------.,.-lll•3±1.5 mm
7 I Roof end moulding Rear air deflector
Roof end moulding
Sealing adhesive
Adhesive
tape
Back side of roof end moulding
Fig. 10-254
1. Roof moulding
• Assemble the windshield side moulding
upper clip to the roof panel with the clip
positioning rib (~portion) attached to the
roof panel flange and assemble the roof
moulding while attaching its front edge
portion to the windshield side moulding.
(Fig. 10-255)

10-126 BODY
Windshield side moulding Edge cap (Upper)
Roof moulding
Roof moulding
Moulding clip
Adhesive tape
Fig. 10-255
TL Position fitting rib
VIEW A
•

BODY 10-127
STATIONARY GLASS
WINDSHIELD
6
2
Fig. 10-256
1••1 REMOVAL
Preparation: Disconnect the battery ground cable
1. Windshield wiper
• Refer to section 8 "CHASSIS ELECTRICAL".
2. Front cowl cover
• Refer to section 2C "SHEET METAL".
3. Windshield side moulding
• Pull the moulding out from the side
moulding clip.
4. Windshield support
5. Windshield
• Use a knife to cut through part of the
adhesive caulking material.
•
Secure one end of a piece of steel piano wire
(0.02 inches in diameter) to a piece of wood
that can serve as a handle. (Fig. 10-257)
• Use a pair of needle nose pliers to insert the
other end of the piano wire through the
adhesive caulking material at the edge of the
windshield glass.
•
Secure the other end of the piano wire to
another piece of wood.
7
8
3
~4 Removal steps 1. Windshield wiper 2. Front cowl cover 3. Windshield side moulding
4. Windshield support 5. Windshield 6. Windshield upper moulding 7. Moulding clip
8. Spacer
Installation steps To install, follow the removal steps in the reverse order.
• With the aid of an assistant, carefully move
the piano wire with a sawing motion to cut
through the adhesive caulking material
around the entire circumference of the
windshield glass.
• Clean
the remaining adhesive caulking
material
from the area of the body which
holds the windshield.
Roof panel
Fig. 10-257