Radiator JAGUAR X308 1998 2.G Owners Manual

Installation


15. Change the position of the ge nerator and remove it upwards
between the engine and the radiator.

16. Move the spacing bush rearward s slightly in the generator
mounting bracket, to ease fitting the new generator.
1. Position a suitable length bolt through the bush, fit a
tubular spacer or socket spanner, fit a nut and
tighten the assembly to move the bush slightly.
Remove the nut, bolt and spacer.

1. Fit the generator to the engine.
1. From above, position th e generator and fit the upper
mounting bolt and nut, but do not fully tighten.
2. Fit the generator lower mounting.
1. From below, reposition an d align the harness clip to
the generator lower mounting.

Exterior Lighting - Headlamp Assembly
Removal and Installation
Removal
1. Remove radiator grill. Refer to 76.55.03.
2. Remove radiator grill surro und. Refer to 76.55.15.
3. Remove headlamp trim panel. Refer to 76.11.23.

4. Disconnect headlamp levelling actuator if fitted.

5. Disconnect headlamp assembly harness connector.

6. Remove headlamp assembly to body lower nuts.
7. Remove headlamp to body upper nuts.

5. Align headlamp beams.
6. Install headlamp trim panel. Refer to 76.11.23.
7. Install radiator grill surround. Refer to 76.55.15.
8. Install radiator gril l. Refer to 76.55.03.

Location of J1962 socket
The J1962 socket is located at the driver side inboard footwell.
Fuse Box Details

Engine Compartment Fuse Box
2—Power Steering Link
3—Engine
4—Front Axle
5—Engine Management
6—Console
7—Seat
8—Cabin
9—Rear Electric Seat Link (optional)
10—Trunk
11—Rear Axle
12—ICE
13—Fascia
14—Forward
Fuse NoRating (amps)Circuit
110Transmission control module.
25Screen heaters relay, alternator regulator.
310Security sounder, headlamp levelling, ignition coils +Ve, fog lamp switches.
45ABS control module.
510Adaptive damping, starter relay coil, engine management control module and relays.
610Right-hand low beam headlamp.
730Power wash pump.
810Left-hand low beam headlamp.
910Security sounder.
10-Not used.
1110Right-hand horn.
1230Radiator cooling fans series/right-hand fast.
1310Left-hand horn
1430Cooling fans left-hand fast.
1510Air conditioning coolant pump.
1630ABS pump control.
1715Front fog lamps.
1830ABS pump motor.
1910Right-hand high beam headlamp.
20-Not used.
2110Left-hand high beam headlamp.
2230Wiper motor.

Front End Body Panels - Front End Body Panels
Description and Operation
The front body structure is de signed to satisfy bumper impact requiremen ts. The front bumper assembly forms a major
front structure component and is fully desc ribed in Section 501-19. The front fenders which are bolted to the front valances,
are fully described in the Body and Paint Repair manual.

Left and right hand false bulkheads together with insulation covers, installed between the engine compartment and the BIW
front bulkhead, provide optimum insulation against noise and heat intrusion. Two plenum braces bolted between the BIW
upper toeboard and the plenum, increa se bodyshell structural integrity.

The plastic radiator grill and vane block achieve weight reductions over steel components and provide high resistance to
front end corrosion.

Front End Body Panels - Radiator Grille Opening Panel
Removal and Installation
Removal
Installation

1.
Open hood and fit fender covers.

2. Slacken and remove the ten cl osing panel securing bolts.

3. Position closing panel for access and disconnect hood switch
harness multiplug.
4. Remove closing panel from vehicle.
5. Remove and discard the two rubbe r grommets locating top of
radiator.
1. Fit and secure hood switch to closing panel.
2. Fit new rubber grommets to closing panel.
3. Position closing panel for access and connect hood harness
multiplug.
4. Fully seat closing panel and fit and tighten securing bolts.
5. Close hood and remove fender covers.

Front End Body Panels - Radiator Grille Opening Panel Reinforcement Removal and Installation
Removal
Installation

1.
Remove radiator grilles. Refer to 76.55.03.
2. Remove radiator grille surround. (Refer to 76.55.15)
3. Open hood.
4. Fit front fender cover.

5. Slacken headlamp trim panel to headlamp securing screw.

6. Carefully release headlamp trim panel fir tree fastener from BIW
and remove panel from vehicle.

7. Remove securing screw from trim panel and remove and discard fir
tree fastener.
1. Fit new fir tree fastener to headlamp trim panel.
2. Fit but do not tighten securing screw to headlamp trim panel.
3. Position headlamp trim panel on BIW front panel, locating securing
screw in headlamp slot.
4. Fully seat fir tree fastener in BIW front panel.
5. Finally tighten headlamp trim panel securing screw.
6. Close hood and remove fender cover.
7. Fit radiator grill surround. Refer to 76.55.15
8. Fit radiator grilles. Refer to 76.55.03.

Front End Body Panels - Radiator Splash Shield Removal and Installation
Removal
Installation

1.
Raise front of vehicle and support on stands.

2. Remove and discard seven scrivets securing undertray to bumper
cover.

3. Remove and discard tiestrap securi ng undertray to crossbeam front
brace.

4. At each side of vehicle, remo ve and discard scrivet securing
undertray to wheelarch liner.
5. Remove undertray and wind deflectors from vehicle.
6. Remove and discard plastic scrivet s securing wind deflectors to
undertray.
1. Position wind deflector on undertray and secure with new scrivets.
2. Position liners in wheelarches.
3. Position undertray assembly unde r vehicle and using new plastic
fixings, secure assembly to wheelarch liners.
4. Position undertray/wind deflector a ssembly on vehicle and secure to
front bumper using new plastic scrivets.
5. Fit road wheels.
6. Lower vehicle from stands.

Installation


9. Remove hood insulation pad.
Slacken and remove the hood insulation pad securing
screws and remove insulation pad from hood.
Remove and discard the screw inserts
10. Remove hood striker assemb lies. Refer to 76.16.24.

11. Slacken and remove strut pivots from hood inserts.
12. Remove masking tape from hood.
1. Fit and fully tighten strut pivots in hood inserts.
2. Fit but do not tighten hood striker assemblies. Refer to
76.16.24.
3. Fit new insulating pad retaining screw inserts.
4. Position insulating pad on h ood underside and secure with
screws.
5. Apply protective masking tape to forward edge of hood behind
radiator grill.
6. Position hood front seal and fi t and fully seat retaining pegs.
7. Position and fully suppo rt hood on vehicle.
8. Fit but do not tighten hinge se curing bolts, ensuring that
ground strap is attached to correct bolt on LH hinge.

Body Closures - Hood Hinge
Removal and Installation
Removal
Installation

1.
CAUTION: Before slackening hi nge bolts, ensure that the
hood is sufficiently supported to prevent damage to paintwork
and gas support struts.
Remove cover from battery and disconnect ground cable from
battery terminal. Refer to 86.15.19.
2. Open hood and fit fender covers.
3. Remove radiator grille. Refer to 76.55.03.

4. Remove hinge to hood securing bolts.
Note position of ground strap.
Ensuring that the hood is adequately supported,
.slacken and remove bolts se curing hood to hinge and
ground strap to hood.

5. Slacken and remove bolts securi ng hinge to BIW front upper
crossmember and remove hinge from vehicle.
1. Fit and tighten bolts securing hinge to BIW front upper
crossmember.
2. Fit ground strap eyelet to the lower LH bolt (LH hinge only)
securing hinge to hood, then fit but do not tighten bolts.
3. Check and if necessary adjust alignment of hood. Refer to
76.16.02.
4. Fully tighten hinge to hood securing bolts.
5. Fit radiator grill. Refer to 76.55.03.
6. Close hood and remove fender covers.
7. Connect ground cable to battery terminal and fit battery cover.
Refer to 86.15.15.