JAGUAR X308 1998 2.G Workshop Manual

2.
Conne
ct hoses to charge air cooler.
Conne

ct hoses.
3. Install supercharger; refer to 18.50.15.
4. Install supercharger driv e belt; refer to 18.50.08.
5. Install engine coolant outlet pipe; refer to 26.31.08.
6. Install supercharger outlet du ct and new gasket; refer to
18.50.16.
7. Install throttle intake elbow; refer to 19.70.28.
8. Install exhaust gas re-circulation valve (EGR) if applicable;
refer to 17.45.01.
9. Install throttle body ; refer to 19.70.04.
10. Install air cleaner cover / intake assembly; re fer to 19.10.30.
11. Refill cooling system; refer to (SC) (26.10.01).
12. Reconnect battery ground cable (IMPORTANT, see SRO
86.15.15 for further information).

Intake Air Distribution and Filtering - Charge Air Cooler RH
Remo
val and Installation
Remov
a
l
Installation
1. Disc onne
ct battery ground cable (IMPORTANT, see SRO
86.15.19 for further information).
2. Drain radiator coolant; refer to 26.10.01.
3. Remove air cleaner cover / intake assembly; refer to 19.10.30.
4. Remove throttle body; refer to 19.70.04.
5. Remove exhaust gas re-circulation valve (EGR) if installed;
refer to 17.45.01.
6. Remove throttle intake elbo w; refer to (SC) 19.70.28.
7. Remove supercharger outlet duct; refer to 18.50.16.
8. Remove coolant outlet pipe; refe r to operation (SC) 26.31.08.
9. Remove supercharger drive belt; refer to 18.50.08.
10. Remove supercharger; refer to operation 18.50.15.
11. Remove intake air temperatur e sensor 2 from charge air
cooler; refer to 18.30.52.
12. Detach engine harness retaining clip from rear of charge air
cooler.

13. Di
sconnect hoses from charge air cooler.
Pla

ce absorbent cloth in appropriate position.
Di
sc
onnect hoses.

14 . CAUTI
ON: Take care to avoi
d dropping any objects or
foreign matter into engine inle t duct with charge air cooler
removed.
Remove charge air cooler from the engine. 1. Remove eight bolts.
Remove charge air cooler.
2
. Discard gasket.
Cle
a
n all mating faces.
1.
Install ch arge air
cooler to adaptor.
1. Install new gasket.
2. Install charge air cooler.

2.
Conne
ct hoses to charge air cooler.
Conne

ct hoses.
3. Install intake air te mperature sensor 2 to charge air cooler;
refer to 18.30.52.
4. Install supercharger; refer to 18.50.15.
5. Install supercharger driv e belt; refer to 18.50.08.
6. Install engine coolant outlet pipe; refer to 26.31.08.
7. Install supercharger outlet du ct and new gasket; refer to
18.50.16.
8. Install throttle intake elbow; refer to 19.70.28.
9. Install exhaust gas re-circulation valve (EGR) if applicable;
refer to 17.45.01.
10. Install throttle body; refer to 19.70.04.
11. Install air cleaner cover / intake assembly; re fer to 19.10.30.
12. Refill cooling system; refer to (SC) (26.10.01).
13. Reconnect battery ground cable (IMPORTANT, see SRO
86.15.15 for further information).

Intake Air Distribution and Filtering - Charge Air Cooler Gasket LH
Remo
val and Installation
Remov
a
l
Installation

1.
Remove charge air cooler, bank 2;
refer to 18.50.19.
1. Installation is a reversal of the removal procedure.

Intake Air Distribution and Filtering - Charge Air Cooler Gasket RH
Re
moval and Installation
Remov

al
Installation

1.
Remove charge air cooler, bank 1
; refer to 18.50.18.
1. Installation is a reversal of the removal procedure.

Intake Air Distribution and Filtering - Charge Air Cooler Radiator
Remo
val and Installation
Remov
a
l
1.
Op
en the engine compartment and fit paintwork protection
sheets.
2. Disconnect the battery.
1. Remove the battery cover.
2. Disconnect the battery ground cable.
3. Remove the engine radiator and air conditioning condensor
assembly. Refer to operation 26.40.01.
4. Remove the grill assembly fo r access. Refer to operation
76.55.15.

5. Drain th e charge air cooler radiator.
Reach t
hrough the front bumper
splitter vane to remove
the radiator drain plug.

6. Disc
onnect the radiator
hoses from the radiator.
1. Disconnect the coolant pump to radiator hose.
2. Disconnect the return hose.
3. Disconnect the bleed pipe.

7. Re
move the two radiator fixing bolts.
8. Displace and re-position the am bient air temperature sensor
and bracket.

I
nstallation



9.
Di
splace the radiator from
the top mounting rubbers.
1. Fit and seat the radiator to the top mounting rubbers.

2. F
it the two securing bolts.
Ensure that the ambient air
temperature sensor mounting bracket is secured by the
lefthand radiator bolt.
3. Re-connect the radiator feed ho se, return hose and bleed pipe.
Fit all hose spring clips.
4. Refill the radiator coolant. Refer to operation 26.10.01.
5. Fit the grill assembly. Refer to operation 76.55.15.
6. Fit the engine radiator and air conditioning condensor
assembly. Refer to operation 26.40.01.
7. Reconnect the battery. Refer to the battery reconnection
procedure in 86.15.15.
8. Remove the paintwork protection sheets and close the engine
cover.

Intake Air Distribution and Filtering - Supercharger
Remo
val and Installation
Remov
a
l
Installation
1. Disc onne
ct battery ground cable (IMPORTANT, see SRO
86.15.19 for further information).
2. Drain radiator coolant; refer to 26.10.01.
3. Remove air cleaner cover / intake assembly; refer to 19.10.30.
4. Remove throttle body; refer to 19.70.04.
5. Remove exhaust gas re-circulation valve (EGR) if installed;
refer to 17.45.01.
6. Remove throttle intake elbo w; refer to (SC) 19.70.28.
7. Remove supercharger outlet duct; refer to 18.50.16.
8. Remove coolant outlet pipe; refe r to operation (SC) 26.31.08.
9. Remove supercharger drive belt; refer to 18.50.08.
10. Disconnect remaining coolant hoses from charge air coolers.
Position pipes to facilitate removal
of supercharger.
Inst
al
l suitable blanking plugs.

11 .
R
emove supercharger from engine.
1. Remove bolt.
2. Remove bolts .
3. Remove supercharger.

1. Inst al
l supercharger.
2. Connect all hoses to charge air coolers.
3. Install supercharger driv e belt; refer to 18.50.08.
4. Install engine coolant outlet pipe; refer to 26.31.08.
5. Install supercharger outlet du ct and new gasket; refer to
18.50.16.
6. Install throttle intake elbow; refer to 19.70.28.
7. Install exhaust gas re-circulation valve (EGR) if applicable;

r
efer to 17.45.01.
8. Install throttle body ; refer to 19.70.04.
9. Install air cleaner cover / intake assembly; refer to19.10.30.
10. Refill cooling system; refer to (SC) (26.10.01).

Intake Air Distribution and Filtering - Supercharger Outlet Pipe
Remo
val and Installation
Remov
a
l
1.
Re
move air cleaner cover / intake
assembly; refer to 19.10.30.
2. Drain radiator coolant; refer to operation (SC) 26.10.01.

3. Disc
onnect coolant hoses and vacuum pipe from supercharger
outlet duct.
Pl a
ce absorbent rags under
the two coolant hoses which
are connected to the outlet duct.
1. Remove vacuum pipe.
2. Disconnect hoses.
Plu g
hoses and outlet duct stub pipes to prevent spillage.

4. CAUTIO
N: Take care to avoi
d any coolant from dripping
into supercharger.
Remove supercharger outlet duct. 1. Remove three bolts.
2. Remove four bolts.
Di
scard rubber seals from bolts.
3. Remove outlet duct.
Discard ou
tlet duct gasket.
5.
Bla
nk supercharger outlet with
body tape, or similar, to
prevent ingress of foreign matter.

6. Remove charge air c oo
ler inlet assembly.
1. Remove two bolts.
2. Remove two bolts.
3. Remove charge air cooler inlet assembly.
7. Remove ducts from charge air cooler inlet assembly.
1. Remove two clamp plates.
2. Discard two ducts.