fuel line JAGUAR X308 1998 2.G Owner's Manual
[x] Cancel search | Manufacturer: JAGUAR, Model Year: 1998, Model line: X308, Model: JAGUAR X308 1998 2.GPages: 2490, PDF Size: 69.81 MB
Page 1161 of 2490

E
vaporative Emissions - Evaporative Emissions
D
iagnosis and Testing
Prelim
inary Inspection
1.
1. Vis
ually inspect for obvious signs of mechanical or electrical damage.
V
isual Inspection Chart
2.
2. If
an obvious cause for an observed or
reported concern is found, correct th e cause (if possible) before proceeding
to the next step.
3. 3. If the concern is not visually evident, verify the symptom and proceed with diagnosis, using the Jaguar approved
diagnostic system, where available.
4. 4. Where K-Line or Vacutec equipment is available, it should be used as an aid to diagnosis. The equipment must be
capable of testing to the 0.020 thou standard (2001 MY on).
Diagnostic Drive Cycles
Following th
e setting of a DTC, the appropriate repairs must
be carried out, and the normal operation of the system
checked. This will be done by performing a series of drive cycles which will enable the vehicle to operate the evaporative
emissions system as a function check. For details of the drive cycles,
REFER to Section 303
-1
4 Electronic Engine Controls
.
ECM adapt
ations.
Diagnostic Trouble Code
(D
TC) index/Symptom Chart
1.
1. Wh
ere the Jaguar approved diagnostic sy
stem is available, complete the S93 report before clearing any or all fault
codes from the vehicle.
• NOTE: If a DTC cannot be cleared, then there is a permanent fault present that flag s again as soon as it is cleared. (The
exception to this is P1260, which will only clear following an ignition OFF/ON cycle after rectification).
2. 2. If the cause is not visually evident and the Jaguar approv ed diagnostic system is not available, use a fault code
reader to retrieve the fault codes be fore proceeding to the Diagnostic Trou ble Code (DTC) Index Chart, or the
Symptom Chart if no DTCs are set.
3. 3. Using the Jaguar approved diagnostic system where available, and a scan tool where not, check the freeze frame
data for information on the conditions applicable when the fault was flagged. The format of this will vary,
depending on the tool used, but can pr ovide information useful to the technician in diagnosing the fault.
CAUTION: When probing connectors to take measurements in the course of the pinpoint tests, use the adaptor kit,
part number 3548-1358-00.
• NOTE: When performing electrical voltag e or resistance tests, always use a digital multimeter (DMM) accurate to 3
decimal places, and with an up-t o-date calibration certificate. When testing resistance, always take the resistance of the
DMM leads into account.
• NOTE: Check and rectify basic faults before beginning diagnostic ro utines involving pinpoint tests.
MechanicalElectrical
Engi
ne oil level
Coo
ling system coolant level
Fue
l level
Fuel contaminatio
n
/grade/quality
Throttle body Poly
-vee belt
F
uses
W
iring harness
E
lectrical connector(s)
Sens
or(s)
Engine
control module (ECM)
Page 1162 of 2490

Driver Info
rmation
•
NOTE: Use this table to identify DTCs associated with the me
ssage center display, then refer to the DTC index for possible
sources and actions.
• NOTE: A trip is an ignition OFF, 30 seconds delay, ignition ON cycle, plus a minimum coolant temperature increase of 22°
C (40°F) after which the coolant temperat ure should reach a minimum 71°C (160°F)
Diagnostic Trouble C
ode (DTC) index
Sy
m
ptom
Possib
l
e Source
Acti
o
n
D
i
fficulty in filling
R
e
striction in the vapor line between the fuel tank and the
carbon canister outlet/atmospheric port
Check f or free f
low of air.
F
u
el smell
Adaptat
i
ons incomplete
Cani
st
er purge valve inoperative
Carry
o
ut the adaptations
procedure,
REFER to Section 303
-14 Ele c
tronic Engine Controls
.
Chec k cani
ster purge valve
operation.
M e
ssage center display
(see below)
Fue l
filler cap missing/not
tightened after refuelling
Check fu
el filler cap condition
and fitment.
Warning Li
ght
Mess
age Defaul
t Mode
DT
C
RedCheck Engine (after two
trip
s)
ECM de
fa
ult (canister purge inhibited, adaptive fuel
metering inhibited)
P0442,
P0444, P0445,
P0447, P0448.
Re dCheck Engine (after two
trip
s)
No
neP04 52,
P0453.
Di
agno
stic
Trouble Code
De scr
iption
Possib
l
e Source
Acti
o
n
P0442Sy
st
em leak detected
F
u
el tank filler cap seal defective
Sy
ste
m leak (c
anister damage,
pipework damage)
Cani st
er close valve leaking
F
u
el tank leak
Chec
k fi
ller cap,
system pipework,
fuel tank,GO to Pinpoint Test A.
.
F o
r fuel tank information,
REFER to Section 310
-01 Fu
el Tank
and Lines.
P0444Canist
er purge valve circuit
open circuit
Cani st
er purge valve to ECM
drive circuit; open circuit, high
resistance
Cani st
er purge valve failure
F
or purge
valve circuit tests,GO to
Pinpoint Test B.
.
P0445Canist
er purge valve circuit
short circuit
Cani st
er purge valve to ECM
drive circuit; short circuit to ground
Canist
er purge valve failure
(stuck closed)
F or purge
valve circuit tests,GO to
Pinpoint Test B.
.
P0447Canist
er close valve (CCV)
circuit open circuit.
CCV power su pply ci
rcuit; open
circuit, short circuit
CCV to ECM drive circuit;
open
circuit, high resistance, short circuit to B+ voltage
CCV failure
Fo
r CCV circuit tests,GO to Pinpoint
Test C.
.
P0448Canist
er Close Valve (CCV)
circuit short circuit
Cani st
er close valve to ECM drive
circuit; short circuit to ground
Cani st
er close valve failure
F
o
r CCV circuit tests,GO to Pinpoint
Test C.
.
P0452 Fu
el tank Pressure (FTP)
sensor circuit; low voltage (low pressure)
FTP sen
sor disconnected
FTP sen
sor to ECM sense circuit;
open circuit, short circuit to ground
FTP sens
or to ECM power supply
circuit open circuit, short circuit to ground
FT
P sensor failure
For FT
P se
nsor circuit tests,GO to
Pinpoint Test D.
.
P0453Fu
el tank Pressure (FTP)
sensor circuit; high voltage
(high pressure)
FTP sen
sor to ECM signal ground
circuit open circuit
F T
P sensor to ECM wiring
(supply, sense, signal ground),
short circuit to each other
FTP sen
sor to ECM sense circuit
short circuit to B+ voltage
For FT P se
nsor circuit tests,GO to
Pinpoint Test D.
.
FT
P sensor failure
Sym
ptom Chart
Page 1191 of 2490

Fue
l pump
Engine coolan
t temperature
(ECT) sensor
Blocked part-load breather (
service action S474)
Injec
tor leak
Emiss
ions
.
Check bull
etins for throttle cleaning procedure.
Check fuel pressure. For ECT sensor circuit tests,
GO to Pinpoint Test C.
. Refer to Servi
ce action
S474 for part-load breather procedure. For
injector leak test, Refer to technical service bulletin 303-39.
D
ifficult to start after hot
soak (vehicle standing
after engine has reached operating temperature)
Roc
hester valve
Thr
ottle contaminated
Purge
valve
Fue
l pump
Engine coolan
t temperature
(ECT) sensor
Blocked part-load breather (
service action S474)
Injec
tor leak
Engine cranks too
fa
st/slow
Batt
ery
Starter relay Harness Cyl
inder compression loss
(NA short term only. Refer to technical service bulletin; 303-39)
R
efer to service action
S491
F
or battery information,
REFER to Section 414
-0
1 Battery, Mounting and
Cables.
F
or starting system.
REFER to Section 303
-06 Sta
rting System
.
R
efer to technical servic
e bulletins and service
actions.
Engine
stalls
Engine st
alls soon after
start
F
uel pump relay
ECM relay Thr
ottle contaminated
CMP/CKP sen
sor
synchronization malfunction
Harness Fue
l pump
MAF
sensor malfunction
Engine coolan
t temperature
(ECT) sensor
Fue
l lines
Air leakage
F
uel pressure regulator
Check r
elay dates. Chec
k for DTCs. For fuel
pump relay tests,
REFER to Section 303
-0
4 Fuel Charging and
Controls.
F
or ECM relay tests, GO to Pinpoint Test
AD.
.
Check bull
etins for throttle cleaning procedure.
For CMP sensor circuit test s, GO to Pinpoint Test
C.
, for
CKP sensor circuit tests, GO to Pinpoint
Test N.
. Check fuel
pressure. For MAF sensor
circuit tests, GO to Pinpoint Test A.
. For EC
T
sensor tests, GO to Pinpoint Test C.
. F
or fuel
system,
REFER to Section 303
-0
4 Fuel Charging and
Controls.
and
REF
ER to Section 310
-0
1 Fuel Tank and Lines
. F
or intake system information,
REFER to Section 303
-1
2 Intake Air Distribution
and F
iltering
.
Engine
stalls on overrun
Thr
ottle contaminated
ECM relay F
uel pump relay
CMP/CKP sen
sor
synchronization malfunction
Check bull
etins for throttle cleaning procedure.
Check relay dates. For ECM relay tests, GO to Pinpoint Test AD.
. F
or fuel pump relay tests,
REFER to Section 303
-0
4 Fuel Charging and
Controls.
F
or CMP sensor circuit test
s, GO to Pinpoint Test
O.
, for
CKP sensor circuit tests, GO to Pinpoint
Test N.
.
E
ngine stalls at steady
speed, with or without cruise enabled
Thr
ottle contaminated
ECM relay F
uel pump relay
CMP/CKP sen
sor
synchronization malfunction
Harness Blocked part-load breather
(
service action S474)
Check bull
etins for throttle cleaning procedure.
Check relay dates. For EC M relay circuit tests,GO
to Pinpoint Test AD.
. F
or fuel pump relay circuit
tests,
REFER to Section 303
-0
4 Fuel Charging and
Controls.
F
or CMP sensor circuit test
s,GO to Pinpoint Test
O.
, for
CKP sensor circuit tests,GO to Pinpoint
Test N.
. Che
ck service actions.
Engine st
alls when
maneuvering
ECM relay F
uel pump relay
CMP/CKP sen
sor
synchronization malfunction
Check r
elay dates. For EC
M relay circuit tests,GO
to Pinpoint Test AD.
. F
or fuel pump relay circuit
tests,
REFER to Section 303
-0
4 Fuel Charging and
Controls.
F
or CMP sensor circuit test
s,GO to Pinpoint Test
O.
, for
CKP sensor circuit tests,GO to Pinpoint
Test N.
.
Page 1197 of 2490

Exhaus
t leak
Low e
xhaust temperature
Cat
alyst monitor sensor failure
P0151Le
ft-hand H02S sense circuit low
voltage
H02
S disconnected
H0
2S to ECM wiring open circuit
H0
2S short circuit to ground
H0
2S failure
F
or left-hand HO2S circuit tests, GO
to Pinpoint Test H.
.
P0152Le
ft-hand H02S sense circuit high
voltage
H02
S sensing circuit short circuit to
high voltage
H0
2S ground braided shield open
circuit
H0
2S failure
F
or left-hand HO2S circuit tests,GO to
Pinpoint Test H.
.
P0153Le
ft-hand H02S sense circuit slow
response
Engine
misfire
H02
S disconnected
H0
2S mechanical damage
H0
2S to ECM wiring intermittent
open circuit
H02
S sensing circuit short circuit to
high voltage
H0
2S short circuit to ground
H0
2S ground braided shield open
circuit
H0
2S heater circuit fault
Exhaus
t leak
Low e
xhaust temperature
Injector fl
ow partially blocked
Catal
yst efficiency decrease
H0
2S failure
Chec
k for 'engine misfire detected'
DTCs. For HO2S circ uit tests, GO to
Pinpoint Test H.
. Check for exhaust
leak
s,
REFER to Section 309
-00
Exhaust
Sy
stem
.
Chec
k injectors,
REFER to Section 303
-04
Fuel
Charging and Con
trols
.
P0155Left-hand H02S heater
circuit
malfunction
H02
S disconnected
H0
2S heater power supply open
circuit
H0
2S heater to ECM wiring short
circuit or open circuit
H0
2S heater failure
F
or left-hand HO2S heater circuit
tests,GO to Pinpoint Test I.
.
P0157Le
ft-hand catalyst monitor sensor
sense circuit low voltage
Catal
yst monitor sensor
disconnected
Catal
yst monitor sensor to ECM
wiring open circuit
Catal
yst monitor sensor short
circuit to ground
Cat
alyst monitor sensor failure
F
or left-hand catalyst monitor sensor
circuit tests,GO to Pinpoint Test J.
.
P0158Le
ft-hand catalyst monitor sensor
sense circuit high voltage
Catal
yst monitor sensor sensing
circuit short circuit to high voltage
Catalyst
monitor sensor ground
braided shield open circuit
Cat
alyst monitor sensor failure
F
or left-hand catalyst monitor sensor
circuit tests,GO to Pinpoint Test J.
.
P0160Le
ft-hand catalyst monitor sensor
sense circuit no activity
Catal
yst monitor sensor
disconnected
Catal
yst monitor sensor
mechanical damage
Catal
yst monitor sensor to ECM
wiring open circuit
Catal
yst monitor sensor sensing
circuit short circuit to high voltage
Catal
yst monitor sensor short
circuit to ground
Catalyst
monitor sensor ground
braided shield open circuit
Exhaus
t leak
Low e
xhaust temperature
Cat
alyst monitor sensor failure
F
or left-hand catalyst monitor sensor
circuit tests,GO to Pinpoint Test J.
.
Check f
or exhaust leaks,
REFER to Section 309
-00
Exhaust
Sy
stem
.
P0171Right
-hand cylinders combustion
too lean
Air
intake leak between MAF senso
r and th
rottle
F
uel filter system blockage
F
uel injector blockage
F
uel pressure regulator failure (low
fuel pressure)
Low f
uel pump output
Check ai
r intake system for leaks,
REFER to Section 303
-1
2 Intake Air
Distribu
tion and Filtering
.
Check the fuel fi
lter,
REFER to Section 310
-01
Fuel Tank
and Lines.
Chec
k the fuel injectors and fuel
Page 1198 of 2490

H02S harness wiri
ng fault
E
x
haust leak (before catalyst)
ECM receivi
n
g incorrect signal from
one or more of the following
sensors - ECT, MAF, IAT, TP
pr essure regulator,
REF
ER to Section 303
-04
Fu
el
Charging and Con
t
rols
.
Chec k the
fuel pressure. Check the
exhaust system for leaks,
REFER to Section 309
-00 Ex
haust
Sy
ste
m
.
R e
fer to pinpoint tests for sensors
listed.
P0172Right -
hand cylinders combustion
too rich
Engine m
isfire
Bl
ocked air
filter
F
u
el system return blockage
Leak
i
ng fuel injector(s)
F
u
el pressure regulator failure
(high fuel pressure)
ECM receivi n
g incorrect signal from
one or more of the following
sensors - ECT, MAF, IAT, TP
Chec k for 'en
gine misfire detected'
DTCs. Check the air filter element,
REFER to Section 303
-1 2
Intake Air
Distribu
tion and Filterin
g
.
Chec k the
fuel lines,
REFER to Section 310
-01 Fu
el Tank
and Lines.
Chec k the
fuel injectors and fuel
pressure regulator,
REFER to Section 303
-04 Fu
el
Charging and Con
t
rols
.
R e
fer to pinpoint tests for sensors
listed.
P0174L e
ft-hand cylinders combustion
too lean
Air in
take leak between MAF senso
r and th
ro
ttle
F
u
el filter system blockage
F
u
el injector blockage
F
u
el pressure regulator failure (low
fuel pressure)
Low fu
el pump output
H0
2S harness wiri
ng fault
E
x
haust leak (before catalyst)
ECM receivi
n
g incorrect signal from
one or more of the following
sensors - ECT, MAF, IAT, TP
Check the ai r intak
e system for leaks,
REFER to Section 303
-1 2
Intake Air
Distribu
tion and Filterin
g
.
Check the fuel fi lter,
REF
ER to Section 310
-01
Fu
el Tank
and Lines.
Chec k the
fuel injectors and fuel
pressure regulator,
REFER to Section 303
-04 Fu
el
Charging and Con
t
rols
.
Chec k the
fuel pressure. For HO2S
circuit tests,GO to Pinpoint Test H.
,
a n
dGO to Pinpoint Test
I.
. Check
the
exhaust system for leaks,
REFER to Section 309
-00 Ex
haust
Sy
ste
m
.
R e
fer to pinpoint tests for sensors
listed.
P0175L e
ft-hand cylinders combustion
too rich
Engine m
isfire
Bl
ocked air
filter
F
u
el system return blockage
Leak
i
ng fuel injector(s)
F
u
el pressure regulator failure
(high fuel pressure)
ECM receivi n
g incorrect signal from
one or more of the following
sensors - ECT, MAF, IAT, TP
Chec k for 'en
gine misfire detected'
DTCs. Check air filter element,
REFER to Section 303
-1 2
Intake Air
Distribu
tion and Filterin
g
.
Chec k the
fuel lines,
REFER to Section 310
-01 Fu
el Tank
and Lines.
Chec k the
fuel injectors and fuel
pressure regulator,
REFER to Section 303
-04 Fu
el
Charging and Cont
rols
.
Re
fer to pinpoint tests for sensors
listed.
P0201 Fu
el injector circuit malfunction,
cyl 1
Injector discon n
ected
Inject
or wir
ing open or short circuit
Injector fail
ure
F
o
r fuel injector
circuit tests,
REFER to Section 303
-04 Fu
el
Charging and Con
t
rols
. P0202F
u
el injector circuit malfunction,
cyl 3
P0203F u
el injector circuit malfunction,
cyl 5
P0204F u
el injector circuit malfunction,
cyl 7
P0205F u
el injector circuit malfunction,
cyl 2
P0206F u
el injector circuit malfunction,
cyl 4
P0207F u
el injector circuit malfunction,
cyl 6
P0208F u
el injector circuit malfunction,
Page 1688 of 2490

Fuel System - General Inform
ation - Fuel System
Description an
d Operation
The fuel tank is mounted across the vehicle behind the passenger compartment bulkhead.
Fuel is drawn by the fuel pump from the tank and then supplied to the two fuel rails, via a filter.
Fuel injectors are installed in the fuel ra ils on each side of the intake manifold.
The amount of fuel injected into th e engine is controlled by the ECM.
A cross-over pipe connects the two fuel ra ils together at the front of the manifold.
A test valve in the cross-over pipe allo ws the fuel rail to be pressurized and de-pressurized during the servicing and
troubleshooting procedures.
A pressure regulator on the rear of the right fuel rail controls the pressure in the fuel rails.
A return line directs excess fuel from the pressure regulator back to the fuel tank.
Operation and service procedures
The fuel injector
s, rails, pres
sure regulator and, wher e fitted, supercharger are described in greater detail in Section 303-04
together with servicing procedures.
The fuel tank, pump, fuel level senders and fuel lines are similarly covered in Section 310-01.
Page 1689 of 2490

Fuel System - General Information - Fuel System Pre
ssure Check
Gen
eral Procedures
WARNING: Working on the fuel system re sults in fuel and fuel vapor being present in the atmosphere. Fuel vapor is
extremely flammable, hence great care must be taken whilst working on the fuel system. Adhere strictly to the following
precautions:
D
o not smoke in the work area
Di
splay
NO SMOKING signs around the work area
D
isconnect the battery before
working on the fuel system
Av
oid sparks
Make sure sui
table fire ex
tinguishers are at hand
Make sure absor
bent material is at
hand to soak up any spillage
Make sure the work area is
well ventilated
M
ake sure that the gauge is correctly conn
ected, and that all connections are secure BEFORE starting the engine
DO N
OT
disconnect the gauge from the schrader valve while the engine is running
Make su
re the schrader valve reseals once the gauge is disconnected
• NOTE: Depending on the design of the ga uge set, there may be a drain valve and tube. Make sure this valve is closed, and
the drain tube placed in a suitable container BEFORE connecting the gauge to the schrader valve.
1. Make sure the vehi
cle is in
Park for vehicles with automatic
transmission, Neutral for vehicles with manual transmission.
2. Apply the parking brake.
3. Place suitable absorbent material around the schrader valve to
absorb any spillage when connecting the gauge set.
4. Remove the protective cap from the schrader valve.
5. Connect the gauge, using adaptors if required.
6. Remove the absorbent material and dispose of safely.
7. Disconnect and plug the vacuum hose from the pressure
regulator.
8. Start the engine and record the fuel pressure reading.
As a gui
de, the fuel pressu
re should be approximately 3.0
bar (44.1 psi) with the regulator disconnected.
9. With the engine still running, reconnect the vacuum hose to
the pressure regulator an d record the reading.
Th
e pressure should dr
op to approximately 2.6 bar (38
psi) when the vacuum hose is reconnected.
10. Switch off the engine.
11. Place more absorbent material around the schrader valve.
12. Where fitted, open the drain valve and allow the fuel from the
gauge and line to flow into the container to depressurize the
system.
13. Disconnect and remove the gauge set and any adaptors.
14. Clean up any fuel which may have been spilt and remove the
absorbent material. Dispose of safely.
15. Refit and secure the protective cap to the schrader valve.
16. Reconnect the fuel pressure regulator vacuum hose.
17. Start the engine and make sure there are no leaks.
Page 1692 of 2490

Fuel Tank and Lines - Fuel Tank and Li
nes
Description an
d Operation
Fuel Tank
Parts List
The steel fuel tank is located inside the trunk and mounted across the vehicle behind the passenger compartment bulkhead.
The fuel tank is held in posi tion by two retaining straps fi tted to body-mounted brackets.
The fuel tank has an integral non-adjustable fill er pipe and integral breather and vapor pipework.
A single fuel pump is mounted inside the tank on vehicles with normally aspirated engines. For vehicles with supercharged
engines, two pumps are fitted in the tank. Fuel is drawn by the pump(s) from the fuel tank and supplied via the fuel lines
and 70 micron filter to the fuel rails.
The fuel lines run from front-to-rear down the vehicle's left-hand-side.
Ite
m
Part
Number
Descr
iption
1—Fu
el filler latch box
2—Pressure reli
ef pipe, ORVR
(shown) / tank breather pipe on non-ORVR systems
3—Tank grounding
cable
4—Evaporative flan
ge assembly
(ORVR type shown)
5—Trunk elec
trical harne
ss (part of)
6—Fue
l
level sensor
flange/connector
7—Fu
el tank retaining straps
8—F
u
el tank retaining stra
ps adjustable clamps
9—Fu
el tank retaining straps lower brackets
10—Tank vapor outlet pipe to un
derflo
or pipe quick-fit connector
11—F
u
el filler latch bo
x water drain pipe
Page 1693 of 2490

Filler Cap and P
ipe
The fuel
filler cap with bayonet-type fixi
ng is located beneath a remote-release sp ring-latched lid on the rear saddle panel
on the left-hand-side of the vehicle.
Fuel Pum
p
The fu
el pump(s) is energized by an ECM co
ntrolled relay. Fuel is drawn by this pu mp and supplied to the fuel injectors via
the fuel line, filter and fuel rails.
Servicing of the fuel pump re quires fuel tank removal.
Ev
aporative Loss Flange Assembly
The evaporative-loss flan
ge asse
mbly is mounted centrally on top of the tank. The flange assembly consists of a removeable
steel cap which mounts the evaporative emissions system vapor outlet valves and, if applicable, a pressure sensor. The
external electrical supply to th e fuel pump(s) is also made via a connector on the flange.
The flange assembly is fixed to the tank by a locking ring which is turned usin g special tool JD-174. A seal is fitted between
the flange assembly and the tank. Three di fferent flange assemblies are applicable according to the evaporative emission
system fitted to the vehicle. The fl ange size and fixing are identical fo r the three systems, as described.
Removal of the evaporative flange assembly is necessary to gain access to th e fuel pump(s) and other internal components.
To remove the evaporative fl ange assembly the fuel tank must first be removed.
The evaporative flange variant assemblies are described, together with service information, in Section 303-13.
Fuel R
eturn
Excess fuel
is directed back to
the fuel tank via a return line.
Fuel Pum
p Relay
The
fuel pump relay,
under control of the ECM, switches power to the fuel pump motor.
I
nertia Fuel Shutoff (IFS) Switch
The IF
S switch is located in the right-hand
side footwell behind the footboard carpet . When activated the switch isolates the
ignition system and fuel pump, releases any locked doors and disables unnecessary electrical systems. The system can be
reset by pressing down the flexible cover on the top of the switch.
• NOTE: The doors will not unlock if the IFS switch is tripped when the ignition switch is in position '0'.
Page 1698 of 2490

Fuel Tank and Lines - Fuel Tank and Li
nes
D
iagn
osis and Testing
Sym
p
tom Chart
Sy
m
ptom Chart
Pinpoint test A: P1230
S
p
ecial Tool(s)
D
i
gital multimeter
Generi
c scan tool
F
u
el tank sender (sensor) unit wrench
18G 1001
Sy m
ptom
Possib
l
e Sources
Acti
o
n
D
T
C P1230 Fuel pump relay
malfunction
Re lay
failure
Harness fault
Connector loose or corroded
Connector pins(s) bent or tracking between connections
Ground failure
*
*
*
*
*
GO to Pinpoint
Test A
*
D
T
C P1646 Secondary fuel pump
relay malfunction
Re lay
failure
Harness fault
Connector loose or corroded
Connector pins(s) bent or tracking between connections
Ground failure
*
*
*
*
*
GO to Pinpoint
Test B
*
D
T
C P0460 Fuel level sensor circuit
malfunction
Worn
or damaged sensor tracks
Harness fault
Connector loose or corroded
Connector pin/s bent or tracking between connections
Fuel level sensor to instrument pack circui ts intermittent short
or open circuit or high resistance. Fuel level sensor failure
Instrument pack fault (inc orrect fuel level data)
*
*
*
*
*
*
*
GO to Pinpoint
Test C
*
P
INPOINT TES
T A : A: P1230
T
E
ST CONDITIONS
D
E
TAILS/RESULTS/ACTIONS
A1
: RETRIEV
E DTCS
•
NOTE
: Battery and or ECM disconnection prior to scanning wi
ll erase all data, ensure that the correct DTC is present.