lock JAGUAR X308 1998 2.G Workshop Manual

Installation

1.
Position motor in housing and fi t and tighten securing nuts and
bolts.
2. Apply suitable lubricant to bore of new spindle inner seal and
fit seal over motor spindle.
3. Holding the capillary and purge valve clear, position
motor/housing assembly on bulkhead.
4. Seat motor spindle seal correctly in upper plenum aperture and
ensure that housing lo cates on lower studs.
5. Fit and tighten the housin g upper securing bolts.
6. Fit and tighten the housing lower securing screws and slide
locking clips inwards.
7. Position throttle cable adjustment bracket on throttle body and
fit and tighten securing bolts.
8. Position purge valve bracket at bulkhead and fit and tighten
securing bolt and nuts.
9. Position engine harness multiplu g on mounting bracket and fit
and tighten securing nut.
10. Connect motor harness multiplug and locate in retaining clip.
11. Apply suitable lubricant to bore of new outer seal and fit with
washer to motor spindle.
12. Fit and fully tighten collar nut on motor spindle.
13. Fit plenum cover. Refer to 76.10.01.
14. Fit wiper arm and blade. Refer to 84.15.44.90.
15. Fit top covers to LH and RH bulkheads and rear of engine
compartment. refer to 76.11.33 and 76.11.35.
16. Fit ground cable to battery te rminal and cover to battery.
Refer to 86.15.15.

Installation


9. Slacken and remove two bolts securing throttle cable
adjustment bracket to throttle body.

10. Release lower clips and slacken and remove the screws and
upper bolts securing plenum closure panel/wiper motor
assembly to BIW.
11. Guiding wiper spindle through BIW aperture, remove closure
panel/wiper motor assembly from vehicle.

E357931. Ensure that closure panel rubbe r gasket is correctly seated.

E357942. Guiding wiper spindle through BI W aperture, position closure
panel on plenum wall, swivelling motor/linkage assembly on
rubber seat to achieve optimu m spindle to BIW alignment.
3. Fit and tighten securing bolts and screws and slide retaining
clips inwards to lock screws.
4. Position throttle cable adjustment bracket on throttle body and
fit and tighten securing bolts.
5. Position purge valve bracket at bulkhead and fit and tighten
securing bolt and nuts.
6. Position engine harness multiplu g on mounting bracket and fit
and tighten securing nut.
7. Connect motor harness multiplug and locate in retaining clip.
8. Apply suitable lubricant to bore of new outer seal and fit with
washer to motor spindle.

10. Disconnect key interlock solenoid harness multiplug.

11. Release flasher/lamp/trip swit ch harness multiplugs from
retaining bracket and di sconnect multiplugs.

12. Disconnect cancellation module harness multiplugs.
13. Slacken and remove bolts securing switch
assemblies/cancellation module to column.

8. Conne
ct key interlock solenoid harness multiplug.

9. Connect key t
ransponder exciter
coil multiplug and using new
tie straps, secure mu ltiplug to harness.

10 . Conne
ct wiper/washer switch mu
ltiplug, and fit multiplug onto
retaining bracket.
11. Fit driver side underscu ttle. Refer to 76.46.11.
12. Fit steering column uppe r cowl. Refer to 76.46.02.
13. Fit steering column lower cowl. Refer to 76.46.03
14. Fit steering wheel.
15. Fit driver airbag module. Refer to 76.73.39.

16. Fit groun
d cable to battery te
rminal and fit battery cover.
Refer to 86.15.15.

Roof Opening Panel - Roof Opening Panel
Description and Operation
General Description
The steel sliding roof panel which is externally painted to ma tch the vehicle and internally trimmed to match the headlining,
is of electrically operated tilt and slide design. Driven by a single electric motor via a cable and lever mechanism, the slidi ng
roof panel is operated via a switch on the roof console and controlled by the sliding roof control module (SRCM).
Both the electric motor and SRCM are mounted on an extens ion of the sliding roof panel frame and are accessed by
removing the roof console.
Operation
The sliding roof panel is a multi-feature unit providing tilt, one touch slide opening and closing, and slide position selectio n
on opening and closing. Additi onally, on operation of the vehicle automatic locking system with the roof panel open, an
input from the security and lockin g module will close it. On slide opening of the roof panel, a wind deflector elevates at the
aperture leading edge. In the event of electrical failure, the sliding roof can be manually operated by removing the roof
console and using a key or wide bladed scre wdriver in the slot in the motor spindle.
• NOTE: Following manual operation of the sliding roof panel, the motor drive must be re-engaged by manually turning the
spindle 1/4 turn counter-clockwise if the panel is open or clockwise if the panel is closed.

Roof Opening Panel - Motor Synchronization
General Procedures

1.
Remove sliding roof trim panel for access. Refer to 76.82.19.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
3. Remove roof console for ac cess. Refer to 76.13.69.90.
4. Remove sliding roof panel cont rol module. Refer to 86.76.07.

5. Using a drive key or screwdriver in the motor gearbox slot,
manually move the sliding roof towards the closed position.

6. Position the sliding roof with an 8mm gap between the driven
lever and the guide rail step.

7. Index control module gears.
1. Viewing gears through aperture in control module, rotate adjuster wheel until white indexing marks on
gears are aligned.
8. Fit control module to sliding r oof frame. Refer to 86.76.07.
9. Using a drive key or screwdriver in the motor gearbox slot,
manually rotate the spindle 1/4 turn counter-clockwise to re-
engage the motor drive.
10. Fit roof console. Refer to 76.13.69.90.
11. Connect ground cable to batt ery terminal and fit battery
cover. Refer to 86.15.15.
12. Check for satisfactory operation of sliding roof panel by fully
opening and closing.

Installation



1. Synchronise control module gears. Refer to 76.82.48.
2. Exercising care to avoid da maging edge, lower front of
headlining for access.
3. Install control module ensuring tang on RH side fully seats.
4. Connect harness multiplugs to control unit.
5. Carefully install front edge of headlining.
6. Position RH sun visor support bl ock and install securing screw.
7. NOTE: Gearbox slotted boss descends until flush with gearbox
casing when drive is re-engaged.
Using a drive key or screwdriver in the motor gearbox slot,
manually rotate the spindle 1/4 turn counter-clockwise to re-
engage the motor drive.
8. Install roof console. Refer to 76.13.69.90.
9. Position RH sun visor in support block.
10. Install sliding roof trim panel. Refer to 76.82.19.
11. Connect ground cable to batter y terminal and install battery
cover. Refer to 86.15.15.
12. Turn ignition switch to position II.
13. Check for satisfactory operation of sliding roof panel by fully
opening and closing twice.
14. Turn ignition switch to position O.

3. Fit and tighten motor securing screws.
4. Connect motor harness multiplug to control module.
5. Using a drive key or screwdriver in the motor gearbox slot,
manually rotate the spindle 1/4 turn counter-clockwise to re-
engage the motor drive.
6. Fit roof console. Refer to 76.13.69.90.
7. Connect ground cable to battery terminal and fit battery cover.
Refer to 86.15.15.

Bumpers - Front Bumper
Removal and Installation
Removal
WARNING: ENSURE THAT ALL PERSONNEL AND EQUIPMENT ARE CLEAR OF AREA BEFORE OPERATING RAMP.
1. Position vehicle on 4-post ramp.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19
3. Remove radiator surround and grill. Refer to 76.55.15 and
76.55.03.
4. Raise ramp to working height.
5. Using wheel-free lifts, remove front wheels.
6. Remove wheelarch liners for access.
7. Remove undertray. Refer to 76.22.90.

8. At each side of vehicle:
Disconnect fog lamp, directio n indicator and sidemarker
lamp (where fitted) harness multiplugs.
If headlamp powerwash is fitted, remove and discard
plastic clip from hose and disconnect hose at RH side of
bumper.

9. Slacken and remove bolts securing bumper assembly to
mounting struts.
10. Lower 4-post ramp.

11. Carefully withdraw bumper casing and beam assembly
forward to clear guide blocks and remove assembly from
vehicle.
12. Remove number plate and plinth from bumper cover.
13. Slacken and remove three bolts securing each fog lamp to

bumper cover and remove both lamps from cover.

14. Release sidemarker lamp/refle ctor clips and remove both
lamps/reflectors from bumper cover.
15. Remove direction indicators fr om bumper assembly. Refer to
Section 417.01.
16. Remove powerwash jet assemb lies and hoses from top of
bumper assembly. Refer to Section 501-16.

17. Remove bumper blades.
1. Slacken and remove three screws securing each blade
to bumper cover.
2. Slide each blade forward to release two side tangs from cover and remove blade from bumper.

18. Rotate three splitter vane fasteners 1/4 turn counter-
clockwise and remove splitter vane from air intake.
19. Release tangs securing brake cooling ducts to cover and
remove ducts from bumper.