JAGUAR XFR 2010 1.G Workshop Manual

31.
32.
33.





















































NOTE: Clean the components general area prior to dismantling. www.JagDocs.com

34.
















35.
36.
37. NOTE: Discard component.












































NOTE: Make sure to use the aluminium lug provided on the oil pan
extension to lever against.

















NOTE: Do not disassemble further if the component is removed for
access only.

Installation

1. Torque: 8 Nm 2. CAUTIONS:


Make sure that the mating faces are clean and free of foreign material.


Use only a plastic scraper when removing the sealing material.

Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas
shown, and tighten the bolts within 7 minutes.



























3. NOTE: Tighten the bolts in the indicated sequence.
Torque: 25 Nm

4. CAUTIONS:
Make sure that the mating faces are clean and free of foreign material.
Use only a plastic scraper when removing the sealing material.

Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas
shown, and tighten the bolts within 7 minutes.
















5. NOTE: Tighten the bolts in the indicated sequence.
Torque: 12 Nm





















6. CAUTION: Make sure that the mating faces are clean and free of foreign
material.

Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas shown, and
tighten the bolts within 7 minutes.

7. CAUTION: Make sure that the mating faces are clean and free of
foreign material.


NOTE: Install new lower timing cover.

Install the bolts, but do not tighten fully at this stage.

Special Tool(s): 303-1433

























8. NOTE: Tighten the bolts in the indicated sequence.
Torque:
M6 12 Nm M8 20 Nm








9. Remove the special tool.

10. Torque: 12 Nm

11.
12. Torque: 10 Nm
















Special Tool(s): 303-1442, 303-1443
















13. Remove the special tools.


14. NOTE: Tighten the bolts in the indicated sequence.

Torque: 11 Nm www.JagDocs.com

15.
16.
17.
18. Torque: 11 Nm

























Torque: 11 Nm

















NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean
engine oil.
















CAUTION: Tighten the Torx screws a turn at a time until the correct
torque is achieved.


NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with
clean engine oil.

Torque: 11 Nm

19.
20.
21.
22. Loosen the Torx screws half a turn each.





































NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean
engine oil.
















CAUTION: Tighten the Torx screws a turn at a time until the correct
torque is achieved.


NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with
clean engine oil.

Torque: 11 Nm

23.
24.
25. Loosen the Torx screws half a turn each.




































CAUTIONS:


Install new high-pressure fuel supply lines.


Lubricate only the union threads with clean engine oil.

NOTES:


Remove and discard the blanking caps.


Install the bolt and unions fully finger tight before final tightening.

26.
















27.
28. CAUTION: Care must be taken when positioning the fuel rail
high-pressure fuel pump cover to one side.


NOTE: Fuel rail high-pressure fuel pump cover shown removed for
clarity.

Torque: 11 Nm










CAUTION: Care must be taken when positioning the fuel rail
high-pressure fuel pump cover to one side.


NOTE: Fuel rail high-pressure fuel pump cover shown removed for
clarity.

Torque: 11 Nm








NOTES:


Do not tighten at this stage.


Remove and discard the blanking caps.