LAND ROVER FREELANDER 2001 Workshop Manual

MANIFOLDS & EXHAUST SYSTEMS - K SERIES KV6
30-3-18 REPAIRS
Seals - inlet manifold chamber - from
03MY
$% 30.15.37
Remove
1.Disconnect battery earth lead.
2.Remove vacuum enhancer.

+ BRAKES, REPAIRS, Vacuum -
enhancer - KV6.
3.Position absorbent cloth around fuel feed pipe
connection to collect spillage.
WARNING: The spilling of fuel is
unavoidable during this operation. Ensure
that all necessary precautions are taken to
prevent fire and explosion.
4.Pull back rubber sleeve on fuel pipe connector,
release connector and disconnect fuel pipe
from fuel rail pipe.
CAUTION: Always fit plugs to open
connections to prevent contamination.
5.Release and disconnect EVAP hose from
purge control valve.
CAUTION: Always fit plugs to open
connections to prevent contamination.
6.Disconnect multiplug from purge control valve.7. Non NAS models: Disconnect small vacuum
pipe from purge control valve.
8. Non NAS models: Depress locking collar and
release vacuum pipe from IACV housing.
CAUTION: Always fit plugs to open
connections to prevent contamination.
9. Non NAS models: Disconnect multiplug from
IACV.
10. Non NAS models: Disconnect multiplug from
TP sensor.
11. Non NAS models: Depress locking collars and
release vacuum/breather pipe from purge
control valve and LH camshaft cover. Release
clip securing hose to 'T' piece and remove pipe.
CAUTION: Always fit plugs to open
connections to prevent contamination.
M30 1171

MANIFOLDS & EXHAUST SYSTEMS - K SERIES KV6
REPAIRS 30-3-19
12. Non NAS models: Depress locking collars and
release vacuum/breather pipes from throttle
body, LH and RH camshaft cover and remove
pipe.
CAUTION: Always fit plugs to open
connections to prevent contamination.
13. Non NAS models: Release throttle cable from
clips on harness brackets.
14. Non NAS models: Release throttle cable from
abutment bracket and disconnect cable from
throttle body cam.
15. Non NAS models: Disconnect cruise control
actuator vacuum pipe.
CAUTION: Always fit plugs to open
connections to prevent contamination.16. NAS models: Depress locking collars and
release vacuum/breather pipes from LH and
RH camshaft covers and release pipe from clip.
17. NAS models: Remove clip securing vacuum/
breather pipe to engine air intake hose and
disconnect vacuum/breather pipe from air
intake hose. Discard clip.
CAUTION: Always fit plugs to open
connections to prevent contamination.
18. NAS models: Depress locking collars and
release vacuum/breather pipe from LH
camshaft cover, RH camshaft cover link pipe
and inlet manifold chamber. Remove pipe.
CAUTION: Always fit plugs to open
connections to prevent contamination.
19. NAS models: Disconnect multiplug from IAT
and MAF sensors.
20. NAS models: Disconnect multiplug from
throttle body.
21. NAS models: Remove clip securing intake
hose to throttle body, remove intake hose and
MAF sensor assembly. Discard clip.
M19 3198
M30 1172
M30 1173

MANIFOLDS & EXHAUST SYSTEMS - K SERIES KV6
30-3-20 REPAIRS
22. NAS models: Release harness and fuel feed
pipe from clip on inlet manifold chamber.
23.Disconnect multiplugs from VIS motors.
24.Remove 2 screws securing engine harness
brackets to inlet manifold chamber and position
harness aside.25.Remove 2 bolts securing inlet manifold
chamber rear support brackets to RH camshaft
cover.
26.Remove 4 bolts securing inlet manifold
chamber to LH inlet manifold.
M30 1175

MANIFOLDS & EXHAUST SYSTEMS - K SERIES KV6
REPAIRS 30-3-21
27.Release 3 locking clips and disconnect 3
multiplugs from RH plug top coils.
28.Release and raise inlet manifold chamber from
inlet manifolds.
29.Release 2 clips securing RH plug top coil
harness to inlet manifold chamber support
brackets.30.Remove inlet manifold chamber.
31.Remove and discard seals from inlet manifold
chamber and 'O' rings from RH inlet manifold.
M30 1176

MANIFOLDS & EXHAUST SYSTEMS - K SERIES KV6
30-3-22 REPAIRS
Refit
1.Clean seal faces on inlet manifold chamber and
inlet manifolds.
2.Fit new 'O' rings to RH inlet manifold and new
seals to inlet manifold chamber.
3.Position inlet manifold chamber, secure RH coil
harness clips in inlet manifold chamber support
brackets.
4.Align inlet manifold chamber to inlet manifolds,
fit and tighten bolts to 18 Nm (13 lbf.ft).
5.Align inlet manifold chamber support brackets
to RH camshaft cover, fit and tighten bolts to 10
Nm (7 lbf.ft).
6.Connect multiplugs to plug top coils and secure
with locking clips.
7.Position engine harness brackets to inlet
manifold chamber, fit and tighten screws.
8.Connect multiplugs to VIS motors.
9. NAS models: Align harness and fuel feed pipe.
Secure harness and pipe in clip on manifold
chamber.
10. NAS models: Using a new clip, fit intake hose
to throttle body and secure hose with clip.
11. NAS models: Connect multiplug to throttle
body.
12. NAS models: Connect multiplugs to IAT and
MAF sensors.
13. NAS models: Fit vacuum/breather pipe and
connect to LH camshaft cover, RH camshaft
cover link pipe and inlet manifold chamber.
14. NAS models: Using a new clip, fit vacuum/
breather pipe to engine air intake hose and
secure pipe with clip.
15. NAS models: Connect vacuum/breather pipe
to LH and RH camshaft covers. Fit pipe into
clip.16. Non NAS models: Connect cruise control
actuator vacuum pipe.
17. Non NAS models: Fit vacuum/breather pipe to
throttle body and connect pipe to LH and RH
camshaft covers.
18. Non NAS models: Fit vacuum/breather pipe to
purge control valve and LH camshaft cover.
Using a new clip, connect pipe to 'T' piece and
secure pipe with clip.
19. Non NAS models: Connect multiplug to TP
sensor.
20. Non NAS models: Connect multiplug to IACV.
21. Non NAS models: Connect vacuum pipe to
IACV.
22. Non NAS models: Connect small vacuum pipe
to purge control valve.
23.Connect multiplug to purge control valve .
24.Connect EVAP hose to purge control valve.
25.Connect fuel hose to fuel rail pipe, fit rubber
sleeve over hose connector.
26. Non NAS models: Connect throttle inner cable
to throttle cam and secure outer cable in
abutment bracket.
27. Non NAS models: Secure throttle cable in
clips on harness brackets.
28. Non NAS models: Adjust throttle cable.

+ FUEL DELIVERY SYSTEM -
PETROL, ADJUSTMENTS, Throttle cable -
check and adjust - KV6.
29.Fit vacuum enhancer.

+ BRAKES, REPAIRS, Vacuum -
enhancer - KV6.
30.Connect the battery earth lead.

MANIFOLDS & EXHAUST SYSTEMS - K SERIES KV6
REPAIRS 30-3-23
Gasket - inlet manifold - RH
$% 30.15.43
Remove
1.Disconnect battery earth lead.
2.Drain cooling system.

+ COOLING SYSTEM - K SERIES KV6,
ADJUSTMENTS, Coolant - drain and refill.
3.Remove fuel rail.

+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Fuel rail - KV6 - Non
NAS.

+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Fuel rail - KV6 - NAS.
4.Release clip and disconnect coolant hose from
RH inlet manifold.
5.Depress locking collar and release breather
hose from RH inlet manifold.
6.Progressively loosen and remove 7 bolts
securing RH inlet manifold to cylinder head.
7.Remove inlet manifold and gasket.
8.Remove bolt securing coolant breather hose
mounting bracket to inlet manifold and remove
bracket.Refit
1.Clean inlet manifold and cylinder head face.
2.Position coolant/breather hose bracket to inlet
manifold, fit and tighten bolt to 9 Nm (7 lbf.ft).
3.Fit new inlet manifold gasket to cylinder head,
position inlet manifold, fit and tighten bolts to 25
Nm (18 lbf.ft).
4.Connect coolant hose to inlet manifold and
secure clip.
5.Connect breather hose to manifold and secure
into collar.
6.Fit fuel rail.

+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Fuel rail - KV6 - Non
NAS.

+ FUEL DELIVERY SYSTEM -
PETROL, REPAIRS, Fuel rail - KV6 - NAS.
7.Fill cooling system.

+ COOLING SYSTEM - K SERIES KV6,
ADJUSTMENTS, Coolant - drain and refill.
8.Connect battery earth lead.

MANIFOLDS & EXHAUST SYSTEMS - K SERIES KV6
OVERHAUL 30-3-25
OVERHAUL
Seals - manifold chamber - up to 03MY
$% 30.15.37.01
Remove
1.Disconnect multiplug from purge control valve.
2.Disconnect small vacuum hose from purge
control valve.
3.Depress locking collar and release vacuum
hose from IACV housing .
4.Disconnect multiplug from IACV.
5.Disconnect multiplug from TP sensor.
6.Depress locking collars and release vacuum/
breather hose from purge control valve and LH
camshaft cover. Release clip securing hose to
'T' piece and remove hose.
7.Depress locking collars and release vacuum/
breather hoses from throttle body, LH and RH
camshaft cover and remove hose.8.Disconnect multiplugs from VIS motors.
9.Remove 2 screws securing engine harness
brackets to inlet manifold chamber and position
harness aside.
10.Remove 2 bolts securing inlet manifold
chamber rear support brackets to RH camshaft
cover.

MANIFOLDS & EXHAUST SYSTEMS - K SERIES KV6
30-3-26 OVERHAUL
11.Release 2 clips securing RH plug top coil
harness to inlet manifold camber rear support
brackets.
12.Remove 4 bolts securing inlet manifold
chamber to LH inlet manifold.
13.Release and raise inlet manifold chamber from
inlet manifolds.
14.Remove inlet manifold chamber.15.Remove and discard seals from inlet manifold
chamber and 'O' rings from RH inlet manifold.
Refit
1.Clean seal faces on inlet manifold chamber and
inlet manifolds.
2.Fit new 'O' rings to RH inlet manifold and new
seals to manifold chamber.
3.Position inlet manifold chamber, secure RH coil
harness clips in inlet manifold chamber support
brackets.
4.Align inlet manifold chamber to inlet manifolds,
fit and tighten bolts to 18 Nm (13 lbf.ft).
5.Align inlet manifold chamber support brackets
to RH camshaft cover, fit and tighten bolts to 10
Nm (7.5 lbf.ft).
6.Position engine harness brackets to inlet
manifold chamber, fit and tighten screws.
7.Connect multiplugs to VIS motors.
8.Connect vacuum/breather hoses to LH and RH
camshaft covers and to throttle body.
9.Connect vacuum hose to IACV housing.
10.Connect multiplugs to TP and IACV sensors.
11.Connect vacuum/breather hoses to LH
camshaft cover, 'T' piece and purge control
valve.
12.Connect small vacuum hose to purge control
valve.
13.Connect multiplug to purge control valve .

MANIFOLDS & EXHAUST SYSTEMS - K SERIES KV6
OVERHAUL 30-3-27
Seals - manifold chamber - from 03MY
$% 30.15.37.01
Remove
1.Release clip and disconnect vacuum enhancer
from intake hose.
2.Depress plastic collar and disconnect brake
servo vacuum hose from inlet manifold.
CAUTION: Always fit plugs to open
connections to prevent contamination.
3.Remove vacuum enhancer.
4.Disconnect multiplug from purge control valve.
5. Non NAS models: Disconnect small vacuum
pipe from purge control valve.
6. Non NAS models: Depress locking collar and
release vacuum pipe from IACV housing.
CAUTION: Always fit plugs to open
connections to prevent contamination.
7. Non NAS models: Disconnect multiplug from
IACV.8. Non NAS models: Disconnect multiplug from
TP sensor.
9. Non NAS models: Depress locking collars and
release vacuum/breather pipe from purge
control valve and LH camshaft cover. Release
clip securing hose to 'T' piece and remove pipe.
CAUTION: Always fit plugs to open
connections to prevent contamination.
10. Non NAS models: Depress locking collars and
release vacuum/breather pipes from throttle
body, LH and RH camshaft cover and remove
pipe.
CAUTION: Always fit plugs to open
connections to prevent contamination.
11. NAS models: Depress locking collars and
release vacuum/breather pipes from LH and
RH camshaft covers and release pipe from clip.
M30 1177
M30 1171
M30 1172