LAND ROVER FRELANDER 2 2006 Repair Manual

3. CAUTION: Make s ure that fi li ngs and swarf donot enter t he component.3.
4. NOTE: Dis card t he ret aining cl ip.4.

Speci al Tool (s ):
303-D121 5.
Installation 1. CAUTION: Extreme cleanli nes s mus t be exercis ed when
handl ing t hese components .
Clean and i nspect the components for det eri orati on.
1.
Inst all t he inner CV boot ont o t he halfshaft .
2.
3. NOTE: Ins t al l a new retaini ng clip.
Inst all t he inner CV joi nt inner ont o t he halfshaft .
3.
4. CAUTION: Make s ure that thes e component s are ins tall ed t o
t he noted removal pos it ion.
Inst all t he inner CV joi nt out er ont o t he halfshaft.
4.
Pack the i nner CV joint wi th the grease suppli ed.
5.
6. NOTE: Ins t al l new ret aining cl ips .
Secure t he inner CV joi nt boot t o t he inner CV joint.
6.
Inst all t he hal fs haft .
Refer t o: Front Halfs haft RH (205-04 Front Dri ve Halfs haft s , Removal
and Inst all at ion).
Refer t o: Front Halfs haft LH (205-04 Front Drive Hal fs haft s , Removal
and Inst all at ion).
7.

Publi s hed: 11-May-2011
Front Drive Halfshafts - Outer Constant Velocity (CV) Joint Boot
Removal and Inst all ati on
Special T ool(s)
303-D121Pull er, General Purpose
Removal
• NOTE: The outer cons t ant vel ocit y joint mus t not be removed from the s haft . The inner joi nt and boot have to beremoved t o all ow t he outer joi nt boot t o be replaced. The i nner and outer boots are s uppl ied t ogether as a kit .
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he hal fs haft .
Refer t o: Front Halfs haft RH (205-04 Front Dri ve Halfs haft s , Removaland Inst all at ion).Refer t o: Front Halfs haft LH (205-04 Front Drive Hal fs haft s , Removaland Inst all at ion).
2.
3. NOTE: Dis card t he ret aining cl ips .3.
4. NOTE: Dis card t he ret aining cli ps.4.

5. CAUTION: Make s ure that fi li ngs and swarf donot enter t he component.5.
6. NOTE: Dis card t he ret aining cl ip.6.

Speci al Tool (s ):
303-D121 7.
Installation 1. CAUTION: Extreme cleanli nes s mus t be exercis ed when
handl ing t hese components .
Clean and i nspect the components for det eri orati on.
1.
Inst all t he inner and out er CV boots ont o t he hal fs haft .
2.
3. NOTE: Ins t al l a new retaini ng clip.
Inst all t he inner CV joi nt inner ont o t he halfshaft .
3.
4. CAUTION: Make s ure that thes e component s are ins tall ed t o
t he noted removal pos it ion.
Inst all t he inner CV joi nt out er ont o t he halfshaft.
4.
Pack the i nner CV joint wi th the grease suppli ed.
5.
Pack the out er CV joi nt wit h t he grease s uppli ed.
6.
7. NOTE: Ins t al l new ret aining cl ips .
Secure t he inner CV joi nt boot t o t he inner CV joint.
7.
8. NOTE: Ins t al l new ret aining cl ips .
Secure t he outer CV joint boot to t he outer CV joint .
8.
Inst all t he RH halfs haft.
Refer t o: Front Halfs haft RH (205-04 Front Dri ve Halfs haft s , Removal
and Inst all at ion).
Refer t o: Front Halfs haft LH (205-04 Front Drive Hal fs haft s , Removal
and Inst all at ion).
9.

Publi s hed: 11-May-2011
Rear Drive Halfshafts -
General SpecificationItemSpecification
TypeFully fl oat ing, s ol id shafts wi th inner and out er cons tant velocit y joi nts
Recommended Lubricant
ItemSpecification
Inboard joi ntUse greas e s uppl ied wi th replacement boot kitOut board joi ntUse greas e s uppl ied wi th replacement boot kit
Torque Specifications
DescriptionNmlb-ft
Halfs haft nut*+395291* New nuts/bolts must be fitted
+ Stake nut on completion

Publi s hed: 11-May-2011
Rear Drive Halfshafts - Rear Drive Halfshafts
Des cript ion and Operat ion
COMPONENT LOCATION
ItemPart NumberDescription
1-Halfshaft - RH (ri ght -hand)2-Halfshaft - LH (left -hand)
OVERVIEW
Const ant Vel oci ty Joint s

ItemPart NumberDescription
A-Inner cons tant velocit y joi ntB-Out er cons t ant velocit y joi nt
Each hal fs haft compri ses a s ol id st eel shaft wit h inner and outer cons t ant velocit y joi nts .
The inner joi nt is t he 't ri pode' t ype wit h s pherical bus hing t o reduce s li ding resi st ance; t he s haft and inner joi nt are oneas sembl y.
The outer joi nt is t he 'bal l and s ocket ' type, wit h a s pli ned connecti on bet ween t he joi nt and t he s haft . The joint s arepacked wi th grease and protect ed by gai ters .
The halfshaft s are of equal lengt h to eliminate st iffnes s -related torque-st eer.

Publi s hed: 11-May-2011
Rear Drive Halfshafts - Rear Drive Halfshafts
Diagnosi s and Tes ti ng
For addit ional informat ion.
REFER to: Driveli ne Sys t em (205-00 Driveline Sys tem - General Informat ion, Diagnosi s and Test ing).

Publi s hed: 18-May-2011
Rear Drive Halfshafts - Rear Halfshaft LH
Removal and Inst all ati on
Special T ool(s)
205-857Remover, Halfs haft
205-858Remover, Halfs haft Inboard Joi nt
205-928Remover, Half Shaft Inboard Joint
Removal
• CAUTIO NS:
Do not al low halfs hafts to hang uns upported at one end or joint damage wil l occur.
Do not s t ore or i ns t all halfs haft s wi th joint s at maximum art iculat ion or damage may occur t o t he joi nt.
Angularl y Adjus ted Rol ler (AAR) joint s, us ed at t he inboard end of s ome halfs hafts have no internal retai ni ngmechani sm and can s eparate.
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Drai n t he different ial lubricant .
Refer t o: Different ial Drai ni ng and Fil ling (205-02 Rear DriveAxle/Different ial, General Procedures).
2.
Remove t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
3.