LAND ROVER FRELANDER 2 2006 Repair Manual

11.
12.
13.

14.
15. NOTE: Remove and di s card t he O-ring s eal.15.
16. NOTE: Dis card t he gasket .16.
Installation
Inst all t he engi ne cool ant t emperat ure (ECT) sens or.1.
2. CAUTIONS:
Make s ure that t he gaskets are correct ly locat ed.
Make s ure that t he mat ing faces are clean and free of foreignmat eri al .
• NOTE: Inst all a new gas ket.
2.

Inst all t he thermost at hous i ng.
Connect t he engi ne cool ant t empret ure (ECT) s ens or
electrical connect or. Secure t he cool ant mani fold to thermost at hous ing pi pe.
T orque: 8 Nm 3.
Inst all t he s tuds .
T orque: 7 Nm 4.
Secure t he thermost at hous i ng.
T orque: 8 Nm 5.
Connect t he heat er out let pi pe.
6.
Secure t he wiring harnes s s upport bracket .
T orque: 8 Nm 7.
Connect t he cool ant hos es to the thermos t at hous ing.
8.
Inst all t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m and
Ornament ati on, Removal and Ins tal lat ion).
9.
Inst all t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -
I6 3.2L Pet rol, Removal and Ins t al lat ion).
10.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
11.
Refi ll and bleed t he cool ing s ys tem.
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03B
Engine Cooli ng - TD4 2.2L Di esel , General Procedures ).
12.

Publi s hed: 11-May-2011
Engine Cooling - TD4 2.2L Diesel - Coolant Pump
Removal and Inst all ati on
Removal CAUTION: The crankshaft or cams haft s mus t not be rot ated whi le t he t imi ng belt i s re
moved.
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
2.
Drai n t he cool ant .
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03B
Engine Cooli ng - TD4 2.2L Di esel , General Procedures ).
3.
Remove and dis card t he t imi ng belt .
Refer t o: Timi ng Belt (303-01B Engi ne - TD4 2.2L Dies el , Removal
and Inst all at ion).
4. 5. CAUTION: Not e the fi tt ed posi ti on of the
component pri or to removal.
• NOTE: Make s ure that t he component is clean, free of
foreign mat eri al and lubri cant.
• NOTE: Inst all a new gas ket. T orque: 17 Nm 5.
Installation To i nst all , revers e t he removal procedure.
1.

Publi s hed: 11-May-2011
Engine Cooling - TD4 2.2L Diesel - Radiator
Removal and Inst all ati on
Removal
All vehicles
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he cool ing fan motor and s hroud.
Refer t o: Cool ing Fan (303-03B Engi ne Cooling - TD4 2.2L Di esel ,Removal and Ins tall ati on).
2.
Remove t he bumper armature.
Refer t o: Front Bumper (501-19 Bumpers , Removal and Ins tall ati on).
3.
Remove t he charge air cool er.
Refer t o: Charge Air Cooler (303-12B Int ake Air Di st ri but ion andFil tering - TD4 2.2L Dies el, Removal and Ins tall ati on).
4.
5.

6.
Vehicles with automatic transm ission
7.
8.
All vehicles
9.

10.
11.
Installation All vehicles
Inst all t he rubber mount s .
1.
Carefully ins tall t he radi ator.
2.
Inst all t he mounti ngs and t ight en the bol ts .
T orque: 6 Nm 3.
Vehicles with automatic transm ission Inst all t he aut omat ic t rans mis s ion flui d cool er.
T orque: 6 Nm 4.
Connect and s ecure t he cool ant hos e.
5.
All vehicles Connect t he cool ant expans i on tank hos e t o t he radiat or.
6.
At tach t he A/C condenser t o t he radiat or.
T orque: 10 Nm 7.
Inst all t he charge air cool er.
Refer t o: Charge Air Cooler (303-12B Int ake Air Di st ri but ion and
8.

Fil tering - TD4 2.2L Dies el, Removal and Ins tall ati on).
Inst all t he bumper armature.
Refer t o: Front Bumper (501-19 Bumpers , Removal and Ins tall ati on).
9.
Inst all t he cool ing fan motor and s hroud.
Refer t o: Cool ing Fan (303-03B Engi ne Cooling - TD4 2.2L Di esel ,Removal and Ins tall ati on).
10.

Publi s hed: 11-May-2011
Engine Cooling - TD4 2.2L Diesel - Cooling Fan
Removal and Inst all ati on
Removal
1.
2.
3.

Tie the Ai r Condi ti oni ng (A/C) pipes as ide.4.
5. CAUTION: Not e the routi ng of the lines andhos es .5.
Installation
To i nst all , revers e t he removal procedure.1.