LAND ROVER FRELANDER 2 2006 Repair Manual

Publi s hed: 11-May-2011
Engine Cooling - TD4 2.2L Diesel - Cooling System Draining, Filling and
Bleeding
General Procedures
Pos it ion t he vehi cl e on a lift .1.
Set the heat er controls t o maxi mum.2.
3. W ARNING: Si nce injury s uch as scaldi ng coul dbe caused by es caping s team or coolant , do not removet he fi ll er cap from the coolant expans ion tank whil e t hes yst em is hot.
Remove t he cool ant expans i on tank cap.
3.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
4.
Remove t he RH front wheel.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
5.
Remove t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,Removal and Ins tall ati on).
6.
Pos it ion a contai ner t o coll ect t he fl uid.7.
At tach a hos e t o t he radiat or drain tap. Open the tap.8.

T orque:
23 Nm 9.
Tight en the radiat or drain t ap.
10.
Inst all t he drain plug.
11.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
12.
Connect exhaus t extract ion hos es to the tail pi pes .
13.
Fil l the cooli ng sys t em t o t he upper l evel mark of the expans i on
t ank.
14.
Inst all t he cool ant expans i on tank cap.
15.
Hold the engine speed at 2000 rpm unti l warm air is expell ed from
t he heat er.
16. Fil l the cooli ng sys t em t o t he upper l evel mark of the
expans ion tank.
17.
Swit ch t he engi ne off and all ow t o cool.
18.
Clean any s pil t cool ant from t he vehi cl e.
19.
Check and top-up the coolant if requi red.
20.
Inst all t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
21.

Inst all t he front wheel .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
22.

Publi s hed: 11-May-2011
Engine Cooling - TD4 2.2L Diesel - Cooling System Draining and Vacuum
Filling
General Procedures
W ARNING: To avoi d havi ng s cal di ng hot cool ant or s team blowing out of t he cool ing s ys tem, us e extreme care whenremovi ng the coolant pres s ure cap from a hot cool ing s yst em. W ai t unt il t he engine has cool ed, then wrap a t hick clotharound t he cool ant press ure cap and turn it s lowl y unti l the press ure begi ns to releas e. St ep back whil e the pres sure isrel eas ed from the sys tem. W hen cert ai n all t he pres s ure has been rel eased (s ti ll wi th a cloth) t urn and remove t he cool antpres s ure cap from the coolant expans ion t ank. Fail ure t o foll ow t hes e i nst ructi ons may res ult in pers onal injury.
• CAUTIO NS:
The engine cooling sys tem mus t be mai nt ained wi th the correct concent rat ion and t ype of ant i-freeze sol ut ion toprevent corros ion and fros t damage. Fail ure t o foll ow t hi s ins t ructi on may res ult in damage t o t he vehi cl e.
Engine coolant wil l damage the paint finis hed s urfaces . If s pil t, i mmediat ely remove the coolant and clean t he areawit h wat er.
Set the heat er controls t o maxi mum HO T.1.
2. W ARNING: Si nce injury s uch as scaldi ng coul dbe caused by es caping s team or coolant , do not removet he fi ll er cap from the coolant expans ion tank whil e t hes yst em is hot.
Remove t he cool ant expans i on tank cap.
2.
3. W ARNING: Do not work on or under a vehi cle s upported onl yby a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
3.
Remove t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,Removal and Ins tall ati on).
4.
5. NOTE: W heel shown removed for clarit y.
Remove t he front RH s plas h s hi eld.
5.
Pos it ion a contai ner t o coll ect t he fl uid.6.

At tach a hos e t o t he radiat or drain tap. Open t he radi at or drain tap.
Drai n t he cool ant from t he radiat or.7.

Remove t he drain plug. Drai n t he cool ant from t he engi ne.8.
Clos e t he radi ator drai n tap and remove t he hose.
9.
Inst all t he drain plug.
T orque: 23 Nm 10.
Prepare a s ufficient amount of coolant t o the specified
concentrati on.
11. Ins t al l the cooli ng s ys t em vacuum refil l adaptor t o t he
expans ion t ank.
12.

Ins t al l the vacuum fil ler gauge t o t he cool ing s ys temvacuum refi ll adapt or.13.
Ins t al l the vent uri tube as s embly t o t he vacuum fi llergauge.14.
Connect a regul at ed compres s ed air s uppl y t o thevent uri t ube ass embly.15.
16. NOTE: Make sure air cannot ent er the hos e.
Pos it ion t he cool ant pi ck-up pipe i nt o a cont ai ner of clean coolant.
16.
Pos it ion t he evacuated ai r hos e i nto a cont ainer.17.

18. NOTE: Make s ure the coolant s uppl y valve i s in theclos ed pos i ti on on the vacuum fil ler gauge as s embly.
• NOTE: The cool ant vacuum fill t ool needs an ai rpres s ure of 6 t o 8 bar (87 t o 116 ps i) t o operatecorrectl y.
• NOTE: Small diamet er or long airli nes may res t rictairfl ow t o the coolant vacuum fi ll t ool .
Open t he air s uppl y val ve.
18.
Open t he coolant s uppl y valve for 2 s econds to pri methe coolant s uppl y hose.19.
Apply ai r pres sure progres s ively unt il t he arrow on t he vacuum fi llergauge reaches the green segment .20.
Clos e t he air s uppl y valve.21.
All ow 1 minute to check the vacuum i s held.Dis connect the compres s ed air s upply.
22.

23. NOTE: Cl ose the coolant s uppl y val ve when t hecool ant expans i on tank MAX mark is reached or cool antmovement has ceas ed.
Open t he coolant s uppl y valve and all ow t he cool ant tobe drawn into the sys tem.
23.
Remove t he vacuum fil ler gauge and cooli ng s yst em vacuum refil ladapt or ass embl y.24.
Connect exhaus t extract ion hos es to the tail pi pes .25.
St art and run the engine.26.
Inst all t he cool ant expans i on tank cap.27.
Hold the engine speed at 2000 rpm unti l warm air is expell ed fromt he heat er.28.
Swit ch t he engi ne off and all ow t o cool.29.
Clean any s pil t cool ant from t he vehi cl e.30.
31. W ARNING: Si nce injury s uch as scaldi ng could be caus ed byes caping st eam or coolant, all ow t he vehi cle cooling sys tem t o coolpri or to carrying out t his procedure.
Check and top-up the coolant if requi red.
31.
Inst all t he front RH s plas h s hi eld.32.
Inst all t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,Removal and Ins tall ati on).
33.

Publi s hed: 11-May-2011
Engine Cooling - TD4 2.2L Diesel - Thermostat
Removal and Inst all ati on
Removal
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
2.
3. W ARNING: Do not work on or under a vehi cle s upported onl yby a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
3.
Drai n t he cool ing s ys tem.
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03BEngine Cooli ng - TD4 2.2L Di esel , General Procedures ).
4.
Remove t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -I6 3.2L Pet rol, Removal and Ins t al lat ion).
5.
6.
7.

8.
9.
10. CAUTIONS:
The O-ring s eal i s t o be reus ed unles s damaged.
Be prepared t o collect es caping coolant.
10.