lock MAZDA PROTEGE 1992 Workshop Manual

M FRONT AXLE
23UOMX-0:
Removal note
Tie rod end
Caution
l Do not damage the dust boot.
1. Loosen the nut and disconnect the tie-rod end with the SST.
Installation note
Tie rod end
Caution
l Do not damage the dust boot.
1. Install the nut and secure it with the new cotter pin.
Tightening torque:
42-57 N-m (4.3-5.8 m-kg, 31-42 ft-lb)
Locknut
1, Install a new locknut and stake it, as shown.
Tightening torque:
235-319 Nnrn (24.0-32.5 m-kg, 174-235 ft-lb)
03UOMX-010
M-6

REAR AXLE M
L.3”“I”lh-” I
Removal / Inspection / Installation
1. Remove in the order shown in the figure, referring to Removal Note.
2. Inspect all parts and repair or replace as necessary.
3. Install in the reverse order of removal, referring to
Installation Note.
4. After installation, bleed the brake system, adjust the parking brake lever stroke (Refer to Section P.) and
DRUM BRAKE TYPE
Preinspection
Wheel bearing play
1. Remove the wheel and tire.
2. Position a dial indicator against the brake drum. Push and
pull the rear brake assembly by hand in the axial direction
and measure the wheel bearing play.
3. If the bearing play exceeds specification, check and adjust
the locknut torque or replace the wheel bearing if necessary.
Maximum wheel bearing play: 0.05mm (0.002 in)
66-l 17 (6.7-l 1.9, 63-66)
45-59
(4.6:6.0, 33-43)
check the rear wheel alignment (Refer to Section R.)
SEiWICE, SECTION R /
I
GA
19-26 (1.9-2.6, 14-19)
177-235
(16.0-24.0, 130-174) d
REPLACE REPLACE
(9.0-12.0,
65-67)
N.m (m-kg, ft-lb)
7RI ImAX-ni
J 3
1. Wheel and tire
2. Hub cap
3. Locknut
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . page M-l 2
4. Brake drum
5. Hub bearing assembly
Inspect for cracks and damage
Disassembly I Assembly . . . . . . . . . . . . page M-l 3 6. Parking brake cable
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section P
7. Brake pipe
Removal Note .,.......................... page M-12
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . page M-l 2
8. Rear brake assembly
Service ,,........................................ Section P
9. Rear spindle
Inspect for cracks and damage
M-l 1

M REAR AXLE
!O
03UOMX-01 0
0.5mm
19
Removal note
Brake pipe
Caution
l After disconnecting the brake pipe, plug it to avoid
fluid leakage.
1. Disconnect the brake pipe with the SST.
lnstallatlon note
Brake pipe
1. Tighten the brake pipe with the SST.
Tightening torque:
13-22 N*m (1.3-2.2 m-kg, 9.4-16 ft-lb)
Locknut
1. Install a new locknut and stake it, as shown.
Tightening torque:
177-236 Narn (16-24 m-kg, 130-l 74 ft-lb)
M-12

M REAR AXLE
DISC BRAKE TYPE
Preinspection
Wheel bearing play
1. Remove the wheel and tire.
2. Remove the brake caliper assembly.
3. Position a dial indicator against the wheel hub. Push and
pull the wheel hub by hand in the axial direction and meas-
ure the wheel bearing play.
4. If the bearing play exceeds specification, check and adjust
the locknut torque or replace the wheel bearing if necessary.
-I 5 Maximum wheel bearing play: 0.05mm (0.002 in)
Removal / Inspection / Installation
1. Remove in the order shown in the figure, referring to Removal Note.
2. Inspect all parts and repair or replace as necessary.
3. Install in the reverse order of removal, referring to
Installation Note.
4. After installation. check the rear wheel alianment (Refer to Section R.)
45-61
(4.6-6.2, 33-45)
-118
-12.0,
-87)
REPLACE
16-23
(1.6-2.3, 12-17)
N-m (m-kg, ft-lb]
311 InMY-nif4
1. Wheel and tire
2. Hub cap
3. Locknut
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . page M-15
4. Brake caliper assembly
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..~ Section P
5. Disc plate
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section P 6. Hub bearing assembly
Inspect for cracks and damage
Disassembly I Assembly . . . . . . . . . . . . page M-l 5
7. Dust cover
8. Rear spindle
Inspect for cracks and damage
M-14

REAR AXLE M
in)
Installation note
Locknut
1. Install a new locknut and stake it, as shown.
Tightening torque:
177-235 N#m (18-24 m-kg, 130-174 ft-lb)
Disassembly / Assembly
1. Disassemble in the order shown in the figure, referring to Disassembly Note.
2. Assemble in the reverse order of disassembly, referring to Assembly Note.
REPLACE
7RIIllMX.Ill
_ _ _ _ _
1. Hub bolt 2. Hub bearing assembly
Disassembly note . . . . . . . . . . . . . . . . . . . . . . page M-l 5
Assembly note . . . . . . . . . . . . . . . . . . . . . . . . . . . page M-l 6
1
Disassembly note
Hub bolt
Caution
l Do not remove the hub bolts if not necessary.
l Do not reuse the hub bolts if removed.
1. Remove the hub bolts with a press.
I I
03UOMX-026
M-15

M
Removal / Installation
DRIVE SHAFT
Note
l Drain the transaxle oil before removal.
1. Remove in the order shown in the figure, referring to Removal Note.
2. Install in the reverse order of removal, referring to Installation Note.
7.8-11 N-m
(80-I 10 cm-kg,
N.m (m-kg, ft-lb]
011 InhdYJwG
1. Wheel and tire
2. Splash shield
3. Locknut
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . page M-24
4. Stabilizer
Installation Note ..,,.....,...,........... page M-24
5. Tie rod end
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . page M-23
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . page M-23 6. Lower ball joint
7. Drive shaft (Left)
Removal Note ,....,., . . . . . . . . . . . . . . . . . . . . page M-23
Installation Note . .., . . . . . . . . . . . . . . . . . . . . . page M-23
Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page M-25
8. Drive shaft (Right)
Removal Note .,.. ,., ,.... . . . . . . . . . . . . . . . . page M-23
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . .
page M-23
Overhaul . ,...................... . . . . . . . . . . . . page M-25
M-22

M DRIVE SHAFT
03UOMX-045
\d 03UOMX-04
Stabilizer
1. Install the stabilizer bolt.
Dimension A: 17-19mm (0.67-0.75 in)
Locknut
1. Install a new locknut and stake it, as shown.
Tightening torque:
235-319 N-m (24.0-32.5 m-kg, 174-235 ft-lb)
M-24

M DRIVE SHAFT
03UOMX-048
II I
O?,UOMX-04
MARKS
03UOMX-050
’ TAPE
OSUOMX-OE il
M-26
03UOMX-052
Disassembly procedure
1. Pry up the locking clips of the transaxle-side boot bands
with a screwdriver.
2. Remove the bands with pliers.
3. Slide the boot along the shaft to expose the joint.
4. Mark the outer ring and the shaft for proper reassembly.
5. Remove the stopper ring.
6. Mark the shaft and tripod joint for proper reassembly.
7. Remove the snap ring with snap-ring pliers.
Caution
l Do not damage the bearing.
8. Remove the tripod joint from the shaft with a bar and a
hammer.
9. Wrap the splines of the shaft with tape to prevent damag-
ing the boot. Remove the boot.
Caution
l Do not remove the dynamic damper if not nece-
ssary.
10. Pry up the locking clip of the band with a screwdriver.
Il. Remove the band with pliers. Remove the dynamic damper.

DRIVE SHAFT M
I
I 03UOMX-053
DIFFERENTIAL SIDE WHEEL SIDE
23UOMX-03 1
03UOMX.05
23UOMX :-032
23UOMX
Caution
l Do not remove the wheel side boot if not necessary.
12. Pry up the locking clips of the wheel-side boot bands with
a screwdriver.
13. Remove both bands with pliers. Remove the boot.
Assembly procedure
Caution
l The wheel-side and transaxle-side boots are
different.
mm (in)
I c3
80.8
I 89.0 85.2
(3.18) (3.50)
I I 94.1
(3.35) (3.70)
1. Wrap the splines of the transaxle-side shaft, and install the
wheel-side boot.
Caution
l Always use new bands.
l The bands should be mounted in the direction op-
posite the forward revolving direction of the drive
shaft.
2. Install the dynamic damper and new band.
3. Fold the band back by pulling on the end of it with pliers.
4. Lock the end of the band by bending the locking clip.
5. Install the wheel-side boot.
Caution
l Do not damage the bearing.
6. Align the marks and install the tripod joint with a bar and
a hammer.
7. Install the new snap ring with snap-ring pliers.
M-27

DRIVE SHAFT
8. Apply the specified grease included in the kit to the tripod
joint, outer ring, and boot. Install the outer ring.
9. If the wheel-side boot was removed, fill with the specified
grease included in the kit.
Specified grease
!J@z)
B6 SOHC BP SOHC BP DOHC
Right Left Right
Left Right Left
side side side side side side
DIFFEREN- 2;&y’ 140 (4.94) 145 (5.12)
TIAL SIDE y;L44;)
YELLOW YELLOW YELLOW
WHEEL SIDE 70 (2.47) 140 (4.94) 90 (3.18)
BLACK BLACK BLACK
23UOMX-03
I I
I
23UOMX-0:
M-28
Caution
l Be sure the boots are not dented or twisted.
. Carefully lift up the small end of the boots to release
any trapped air.
10. Install the boots.
11. Measure the length of the drive shaft.
Standard length: mm (in)
B6 SOHC BP SOHC BP DOHC
MTX 1 ATX MTX 1 ATX MTX 1 ATX
light side 919.3 918.7
630.7
(36.19) (36.17) (24.83)
640.2 621.2 637.1
(25.20) (24.46) (25.08)
I Left side
I 637.8
(25.11)
12. Fold the new bands back by pulling on the ends with pliers.
13. Lock the ends of the bands by bending the locking clips.