engine MITSUBISHI ECLIPSE 1991 Service Manual

9-44ENGINE <1.8L Engine> - Timing Belt
Rubber
exposedTooth missing and
1 EN0002
Crankshaftsprocket “6
Crankshaft 6EN304
Spacer
Chamfered
6EN009
J
TiGGrnmarkCrankshaft
\vsprocket “B”(7) Abnormal wear on teeth.
Initial stage:
Canvas on load side tooth flank worn (Fluffy canvas
afibers, rubber gone and color changed to white, and
-unclear canvas texture)
Final stage:Canvas on load side tooth flank worn down and rubber
exposed (tooth width reduced)
(8) Missing tooth.
TENSIONER PULLEYTurn the pulleys to check for possible binding, excessive play,
and unusual noise. Replace the pulley if any of these defects is
evident.”
SERVICE POINTS OF INSTALLATION
31. INSTALLATlON OF CRANKSHAFT SPROCKET “6”Install the crankshaft sprocket “B” as shown while paying
attention to its direction.
~,
‘d
30. INSTALLATION OF SPACER
(1) Apply a thin coat of engine oil to the outer circumfer-
ence of the spacer.
(2) Install the spacer with the chamfered end facing the oil
seal.
NOTEIf the spacer is installed adversely, the oil seal may be
damaged, resulting in the oil leaks.
28. INSTALLATION OF TIMING BELT “B”(1) Ensure that crankshaft sprocket “B” timing mark and
the silent shaft sprocket timing mark are aligned.
(2) Fit timing belt “B” over crankshaft sprocket “B” and
the silent shaft sprocket. Ensure that there is no slack inthe belt.+
a.

ENGINE <1.8L Engine> - Timing Belt9-45
J
I01R0409
Crankshaftsprocket )IB”
I
CrankshafisprocketCrankshaft
6EN2721
. ADJUSTMENT OF TIMING BELT “B” TENSION(1) Temporarily fix the timing belt “B” tensioner such that
the center of the tensioner pulley is to the left and
above the center of the installation bolt, and temporarilyattach the tensioner pulley so that the flange is toward
the front of the engine.
(2) Holding the timing belt“B” tensioner up with your
finger in the direction of the arrow, place pressure on
the timing belt so that the tension side of the belt is
taut. Now tighten the bolt to fix the tensioner.
Caution
When tightening the bolt, ensure that the tensioner
pulley shaft does not rotate with the bolt. Allowing
it to rotate with the bolt can cause excessive
tension on the belt.(3) To ensure that the tension is correct, depress the belt
(point A) with a finger. If not, adjust.
Standard value: 5-7 mm (.20-.28 in.)
26. INSTALLATION OF FLANGEInstall the flange in correct direction as shown.
22. INSTALLATION OF TENSIONER SPRING/21. TEN-
SIONER SPACERI20. TIMING BELT TENSIONER
(1) Install the tensioner spring, tensioner spacer and timingbelt tensioner.
(2) Place the upper end of the tensioner spring against the
water pump body.

9-46ENGINE <1.8L Engine> - Timing Belt
Timing mark
Q1hQS4.9
3EN005
OlA0549
c
::
OlAO550-(3) Move tensioner fully toward water pump and tempor-
arily secure tensioner.
19. INSTALLATION OF TIMING BELT(1) Ensure that the timing marks of the camshaft sprocket,
the crankshaft sprocket, and the oil pump sprocket are
all aligned.(2) When aligning the timing mark of the oil pump
sprocket, remove the plug of the cylinder block; then
insert the shaft of a cross-tip (+) screwdriver with a
shaft diameter of 8 mm
(.31 in.) into the plug hole and
check to be sure that the screwdriver’s shaft can be
inserted at least 60 mm (2.36 in.). Do not remove the
screwdriver until the timing belt is completely attached.If the screwdriver’s shaft can be inserted only to a
depth of about 20 to 25 mm
(.79 to .98 in.) because it
contacts the silent shaft, turn the sprocket by one
rotation and align the timing mark once again; then
check again to be sure that the screwdriver’s shaft can
be inserted at least 60 mm (2.36 in.).
(3) Install timing belt. While making sure that tension side
of belt is not slackened, install timing belt onto
crankshaft sprocket, oil pump sprocket and camshaft
sprocket in that order.
Caution
If the timing belt is reused, install so that the arrow
marked on it at the time of removal is pointing in
the clockwise direction..
ADJUSTMENT OF TIMING BELT TENSION
(1) Loosen tensioner mounting nut. By so doing, tensioner
will be moved by spring and will apply tension to belt.
(2) Recheck to be sure that each sprocket’s timing mark is
correct.

ENGINE <1.8L Engine> - Timing Belt9-47
Timing mark
Nut
;olt diameter x lengthim (in.)
6x50(.23 x 1.97)
6
x 38(.23 x 1.50)(3) Turn the crankshaft clockwise by two teeth of the
camshaft sprocket.
Caution
As the purpose of this procedure is to apply the
proper amount of tension on the timing belt, be
sure not to rotate the crankshaft counterclockwise
or place pressure on the belt to check the amount of
tension.(4) Apply force on tensioner toward turning direction, (in
the direction of the arrow) such that no portion of the
belt raises out in portion A, place the belt on the
camshaft sprocket such that the belt sprocket teeth arefully engaged.
(5) Tighten the tensioner installation bolt and tensioner
spacer in that order.
Caution
If the tensioner spacer is tightened first, the ten-
sioner will rotate with it and belt tension be thrown
out of adjustment. Always tighten the bolt first.(6) Check to see that the clearance between the outside of
the belt and the cover are within the standard value by
grasping the tension side (between the camshaft
sprocket and oil pump sprocket) of the centre part of
the timing belt between the thumb and index finger.
Standard value: 12 mm (.40 in.)
14. INSTALLATION OF TIMING BELT FRONT LOWER
COVER/12. TIMING BELT FRONT UPPER COVERNote that the timing belt lower and upper cover attaching
bolts differ in size from one place to another.
6.TENSION ADJUSTMENT OF THE ALTERNATOR DRIVE
BELTRefer to GROUP
14-Service Adjustment Procedures.
5. TENSION ADJUSTMENT OF THE AIR CONDITIONER
COMPRESSOR DRIVE BELTRefer to GROUP
24- Service Adjustment Procedures.
3.DEFLECTION ADJUSTMENT OF POWER STEERING OIL
PUMP DRIVE BELTRefer to GROUP 1
g-Service Adjustment Procedures.

9-48 ENGINE <1.8L Engine> -Rocker Arms, Rocker Arm Shafts and Camshaft
ROCKER ARMS, ROCKER ARM SHAFTS AND CAMSHAFTUOSLE-ADISASSEMBLY AND REASSEMBLY
5-7 Nm
4-5 ft.lbr
8a----
20-27 Nm
19-21 Nm8
Disassembly steps
1. Camshaft sprocket
2. Breather hose
3. P.C.V. hose4. P.C.V. valve5. Oil seal;. Fbz;~; cover
SO-100 Nm
58-72 ft.lbs.l +
8: Semi-circular packing+e I)+9. Rocker arm and shaft assembly
10. Camshaft
l * 11. Oil seal
NOTE(1) Reverse the disassembly procedures to reassemble.(2) +e : Refer to “Service Points of Disassembly”.(3) W : Refer to “Service Points of Reassembly”.(4) q : Non-reusable parts

ENGINE <1.8L Ennine> -Rocker Arms, Rocker Arm Shafts and Camshaft&49
MD9984431
6EN245
IFuel pump
3EN287
r
0
Camheight6EN0184
hl,
3EN153, Oil seal
MD998364
DEN632
SERVICE POINTS OF DISASSEMBLYNWLFM.
9. REMOVAL OF ROCKER ARM AND SHAFT ASSEMBLYBefore removing the rocker arm and shaft assembly, use
the special tool to ensure that the lash adjuster doesn’t fall
out.
Caution
Put the rocker arms and lash adjusters in order in
cylinder No. separated places with clear distinction
between the intake and exhaust ones to prevent
confusion.
INSPECTION
CAMSHAFT
NOBLCDDI
(1) Visually check the camshaft journal surfaces and replace if
damage or seizure is evident.
If the journal is seized, check the cylinder head for possibledamage. Check also for clogged oil holes in the cylinder
head.
(2) Check cams for excessive wear and damage and replace if
defects are evident. Measure the cam height and replace ifthe limit is not reached.
Standard value: 35.91 mm (1.4138 in.)
Limit: 35.41 mm (1.3941 in.)SERVICE POINTS OF
INSTALLATIONNOSLQACa
11. INSTALLATION OF OIL SEAL
(1) Apply engine oil to oil seal lip.
(2) Using the special tool, drive the camshaft oil seal into
the cylinder head.

S-50 ENGINE 4.8L Engine> -Rocker Arms, Rocker Arm Shafts and Camshaft
MD998443Lash adjuster
6EN248Apply sealant
DEN230
10 mm
3EN0044
9.INSTALLATION OF ROCKER ARM AND SHAFT ASSEM-
BLY(1) Insert the lash adjuster from below as illustrated, being
*-careful not to spill the diesel oil inside it. Then use the
+special tool to prevent adjuster from falling while
installing it.
(2) Place the rocker arm and shaft assembly on the cylinderhead and tighten the bearing cap bolt.
(3) Remove the special tool.
8.APPLICATION OF SEALANT TO SEMI-CIRCULAR PACK-
ING
Apply sealant on the periphery of the semi-circular packing.
Specified sealant: MOPAR Part No.4318034 or equiva-
lent

ENGINE <1.8L Engine> -Rocker Arms and Rocker Shafts
ROCKER ARMS AND ROCKER SHAFTS
RDISASSEMBLY AND REASSEMBLYNOSNE-A3EN0080
Disassembly steps
1. Rear camshaft bearing cap
2. Rocker arml 3. Wave washer
~~ 4. Camshaft bearing cap No. 45. Rocker shaft spring
l +6. Camshaft bearing cap No. 3~~ 7. Camshaft bearing cap No. 2l +8. Right rocker shaft
l 9. Left rocker shaft
10. Front bearing cap
lybeverse the disassembly procedures to reassemble.(2) l : Refer to “Service Points of Reassembly”.

7EN0064
IIENGINE
<1.8L Engine> -Rocker Arms and Rocker Shafts
SERVICE POINTS OF DISASSEMBLY
NOTEBefore disassembly, mark the rocker arm for
indentificahon.
INSPECTIONNoaNGAG
ROCKER ARM(1) Visually check the roller and replace if dent, damage, or
seizure is evident.
(2) Check roller for smooth rotation. Replace if it is binds or
there is an excessive play.
ICuts in rocker shafts(3) Check the inside diameter and replace the rocker arm if
damage or seizure is observed.SERVICE POINTS OF REASSEMBLYNOBNHBC
9./8. INSTALLATION OF ROCKER AeM SHAFTSInsert the rocker shafts into the holes in front bearing cap
and temporarily install the bolts to hold the shafts in place.
When the rocker arm shafts are inserted, make sure that
the shaft front end cuts are facing up as shown.
I3EN021Front mark
Cap No.Rocker cove1attaching
No.2No.3No.43EN0093
7./6./4. INSTALLATION OF BEARING CAPSThe No. 2, No.3 and No.4 caps look alike in shape. Install
correct one at correct position. They can be identified by
the front mark, cap number and rocker cover attaching bolt
hole as illustrated.
3. INSTALLATION OF WAVE WASHERInstall the wave washer in correct direction as shown.
3EN0081

ENGINE <1.8L Engine>- Cylinder Head and Valve9-53
CYLINDERHEADAND VALVE
-’DISASSEMBLY AND REASSEMBLYNDSPE-A
C;;d ;;g$;
51154 ftlbs.
&
, tP-----5
1g-.-a
105 y----2g&---l4
Disassembly steps
+e ~~I. Cylinder head bolts
2. Washer
3. Cylinder head4. Gasket
+e l +5. Retainer lock
6. Valve spring retainer
l + 7. Valve spring
~~ 8. Intakevalve+e e+ 9. Retainer lock10. Valve spring retainer
l a 11. Valve springl + 12. Exhaust valve+* l 4 13. Valve stem seall 4 14. Valve spring seat4I) l * 15. Valve stem seall + 16. Valve spring seat17. Intake valve guide
18. Exhaust valve guide
19. Intake valve seat20. Exhaust valve seatNOTE(I) Reverse the disassembly procedures to reassemble.(2) +e : Refer to “Service Points of Disassembly”.(3) ~~ : Refer to “Service Points of Reassembly”.(4) m : Non-reusable parts
3EN289