differential MITSUBISHI ECLIPSE 1991 Manual Online

21-162AUTOMATIC TRANSAXLE - SpecificationsPart name
Spacer
(F4A33-W4A33)[for adjustment of transfer driven gear
(center differential case)
preloadlPressure plate
(for adjustment of low/reverse brake end
play)Spacer
(F4A33sW4A33)(for adjustment of differential case preload)
*: W4A33 only
Thickness0.74
(.0291)0.77 (0303)
0.80 (0315)
0.83 (0327)
0.86 (0339)
0.89 (0350)
0.92 (0362)
0.95
(10374)0.98 (0386)
1
.Ol (.0398)
1.04 (.0409)
1.07 (.0421)1
.I0 (0433)
1
.I3 (.0445)
1 .I6 (0457)
1.19
i.0469)1.22 (0480)
1.25
i.0492)1.28 (0504)
1.31 (0516)
5.9 (232)
6.0
(.236)6.1 (240)
6.2
(.244)6.3
(.248)6.4
(.252)6.5
(.256)6.6
(.260)6.7 (264)
6.8
(.268)6.9
(.272)0.83 (0327)
0.86 l.0339)
0.89 (0350)
0.92
(.0362)0.95
(.0374)0.98 (0386)
1 .Ol* i.0398)1.04
(.0409)1.07
(.0421)1
IO” (.0433)
1 .I3 (0445)
1.16 (0457)1.19*
(.0469)1.22 (0480)
1.25
t.0492)1.28”
(.0504)
1.31 (0516)
*:mm (in.) Identification mark
P& No. ’
74M D728802
77MD72@Y3
80M D728804
83
M d728805
86MD728806
89MD728807
92MD728808
95MD728809
98~I~728810
,
01MD72& 1
04MD72881 2
07MD72881 3
IOMD72881 4
13MD72881 5
16MD72881 6
19MD72881 7
22MD72881 8
25MD72881 9
28
MD728820
31MD728821A
MD731 736
0MD731737
1MD731 738
2MD731 739
3MD731 740
4
MD731 588
5MD731 741
6MD731 742
7MD731 743
8MD731 744
9MD731’745,
83MD72093786MD720938
89M D720939
92M D720940
95MD720941
98
MD720942
01MD720943
04
MD720944
07MD720945
JM D7 10454
DMD700270
KMD710455
LMD710456
GM D7’00~71M
rviD7~;04’57
NMD710458
EMD706574

AUTOMATIC TRANSAXLE - SDecificationsPart name
Thicknessmm (in.) Identification mark Part No.
Spacer
(F4A33)1.34 (0528)
0MD71 0459(for adjustment of differential case preload)
1.37
(.0539)PMD7 l&OSnap ring
(F4A33eW4A33)1.76 (.0693)BrownMD73331 4(for adjustment of output flange bearing end
play)1.82 (0717)NoneMD722538
1.88
(.0740)BlueMD721014
1.94
(.0764)BrownMD72101 52.00
(.0787)NoneMD721016
2.06
(.081 I)BlueMD721 0172.12 (0835)
BrownMD7225392.18
(.0858)NoneMD73331 5Snap ring
(F4A33eW4A33)1.3* (.051)NoneMD731 747(for adjustment of front clutch and rear
clutch end play)1.4”
(.055)BlueMD731 748
*: Rear clutch only1.5 LO59)BrownMD731 7491.6 (063)
NoneMD731 7501.7
(.067)
BlueMD731 7511.8 (071)
BrownMD731 752
1.9 (075)NoneMD731 7532.0
i.079)BlueMD731 7542.1 (083)
Brown
MD731 7552.2
(.087)NoneMD731756
2.3
t.091)BlueMD73i7572.4
l.094)BrownMD731758Snap
ring1.05 (04)
WhiteMD71 5800
r;oreydJustment of end clutch snap ring clear-1.30 ( 05)
YellowMD7158011.55
(.06)NoneMD715802
1.80 (.07)GreenMd71.58032.05
(.08)
PinkMD71 5804
Spacer
(F4A22)1.85 (.073)HMD700272‘for adjustment of differential case preload)
1.94 (.076)ccMD71 59562.03
(.080)FFMD71 59592.12
(.083)IIMD715962
2.21 (.087)LLMD71 59652.30
1.091)00MD71 59682.39
l.094)RRMD71 5971
spacer0.75-0.82 (.0295-.0323)MD722986
for adjustment of differential pinion and side
jear backlash)0.83-0.92 (.0327-.0362)MD722985
0.93- 1 .OO (.0366- .0394)w&@
1 .01-l .08 (.0398-.0425)MD72&%3’
1.09-1.16 (.0429-.0457)MD722982
spacer (W4A33)1 .I6 (.0457)16M D736929for adjustment of front output bearing
Ireload)1.19 (.0469)19MD7367511.22
(.0480)
22MD7369311.25
l.0492)25MD7261 661.28
(.0504)
28MD7185171.31 (0516)
31MD718518
1.34 LO528134MD718519

21-164AUTOMATIC TRANSAXLE - SDecificationsPart name
Spacer
(W4A33)(for adjustment of front output bearing
preload)Spacer
(W4A33)[for adjustment of center differential front
side gear end play)
Spacer
(W4A33)
Ifor adjustment of center differential rear
side gear end play)
Spacer (W4A33)
Ifor adjustment of drive bevel gear mount)jpacer
(W4A33)for adjustment of drive bevel gear train
Ireload)Thicknessmm (in.) Identification mark Part
Np.1.37
(.0539)37MD77 85&I::
1.40
(.0551)40MD79&21
1.43 (.0563)43MD7186221.46 (.0575)46.&&g~:
1.49 (.0587)49tiD718ji4’~“ ,.
1.52 (.0598)52MD718525
1.55 (.0610)55MD718526
1.58 (0622)
58MD71 85271.61 (0634)
61MD71 85281.64
(.0646)64MD71 85291.67 (0657)
67MD718530
1.70
(.0669)70MD71.8531
1.73 (.0681)73‘MD721’959
1.76 (.0693)76MD721960
0.53-0.60 (.0209-.0236)28MD727928
0.72-0.76 (.0284-.0299) 30MD727930
0.85-0.92 (.0335-.0362)32MD7279321
.01-l .08 (.0398-.0425)34MD727934
1.17-l .24 (.0461-.0489)41MD727941
0.59-0.66 (.0232-.0260)73MD724973
0.75-0.82 (.0295-.0323) 46MD724946
0.93-I .OO (.0366-.0394) 81MD724981
1.09-I .I6 (.0429-.0457) 43MD7249431.25-1.32 (.0492-.0520)
72MD724972__
1.34 (.0528)34MD723606
1.37 i.0539)37MD7236011.40 (0551)
40MD723602
1.43 (.0563)43MD723603
1.46
(.0575)46MD723604
1.49 (.0587)49MD723605
1.52 (.0598)52M D723606
1.55 (0610)55M D7236071.58 (.0622)58M
D723608
‘I .61 (.0634)61MD723609
1.64 (0646)
64MD7261 701.67
(.0657)67MD726471 .‘i,.,
1.28 (0504)B28MD7261671.31 (0516)
B31MD7261 68
1.34 (.0528)B34MD7261 691.37
(.0539)B37M D724326
1.40 (0551)B40MO724E27
1.43 (.0563)B43MD724328’
1.46 (0575)B46MD724329
1.49 (.0587)B49M D724330
1.52 (.0598)B52M D7243311.55
(.0610)B55MD7243321.58 (0622)
B58M D7243331.61 (0634)
B61MO724334

21-166AUTOMATIC TRANSAXLE - SDecifications
TORQUE SPECIFICATIONS,. _ ,,,_ .Nglcc-
ItemsTie rod end to knuckle
Lower arm ball joint to knuckle
Transaxle mounting bracket to transaxle
Special bolts
Selector lever assembly mounting bolts
Automatic seat belt guide ring attaching bolt
Shift lock cable to selector lever assembly
Clamp to body
Starter motor mounting bolt
Oil cooler mounting bolt
Eye bolt
Tube bracket
Tube bracket
Oil cooler hose clamp
Hose bracket
Cover to selector knob
Selector knob to lever assembly
Bell housing cover to engine
Transaxle mounting bolt
[lo mm l.40 in.) diameter bolt]Transaxle mounting bolt
[8 mm I.31 in.) diameter bolt]
Torque converter to drive plate
Transaxle control cable to body
Transaxle control cable adjusting nut
Drive shaft nut
Under cover
Transfer mounting boltndicator panel-ever assembly to bracket assembly
3ight member installation bolt
Front
Rear
;usset
Zenter bearing bracket
:l=4A22>Oil bolt
panDrive plate-to-converter tightening bolt
Drain plug
Pressure check plug
Pulse generator mounting bolt
Bearing retainer screw
Lock plate bolt
Converter housing bolt
One-way clutch outer race bolt
Differential drive bolt
gearManual control lever nut
Manual control shaft set screw
Nm24-35
60-72
60-8046-53
9-14
17-26
4-6
4-6
27-34
8-12
30-353-5
8-12
4-6
3-5
2.0 or more
2.0 or more
10-12
10-12
30-3573-77
9-14
IO-14
200-2609-13
60-80
1 .o-2.0
14-20
80- 100
70-80
70-8036-46
10-1246-53
30-35
8-10
IO-12
17-2235-45
19-23
25-35
130-14017-21
8-10
-.
ft*lgk+ ‘. St. :“.. (1.17-25
I ~. ‘,43-52
43-58
33-38
7-1012-19
3-4
3-4
20-25i::6-8
22-25
2-4
6-8
3-4
2-4
1..4 or more
1.4 or more
7-9
7.2-8.7
22-25
53-55
7-10
7-10144-188
7-1043-58
0.7-14
10-1458-72
51-58
51-5826-33
7-9
34-38
22-25
6-7
7-9
12-15
26-32
14-16
18-25
94-10113-15
6-7

AUTOMATIC TRANSAXLE - SeecificdionsItems
Inhibitor switch
Sprag rod support bolt
Pump housing-to-reaction shaft support
bolt
Oil assembly mounting bolt
pumpValve body bolt
Valve body assembly mounting bolt
Oil filter bolt
Speedometer sleeve locking plate bolt
End clutch cover
Kickdown lock nut
< F4A33.W4A33 >Air exhaust plug
Center bearing retainer stopper bolt
Center differential drive gear bolt
Differential cover bolt
Differential drive bolt
gearDifferential front bearing bolt
capDifferential rear bearing retainer bolt
End clutch cover bolt
Front bearing retainer bolt
Idler cover bolt
gearIdler shaft lock bolt
Inhibitor switch bolt
Kickdown servo lock nut
Manual control lever nut
Manual control shaft set screw
Oil drain bolt
Oil filter bolt
Oil level guide bolt
gaugeOil bolt
panOil check plug
pressureOil assembly mounting bolt
pumpOil pump bolt
Output bearing retainer bolt
Output flange bearing retainer bolt
Nm
IO-12
20-27
10-1215-22
4-6
10-125-7
3-5
6-8
25-32
30-354-6
70-80
10-12
130-140
60-80
30-40
10-1243-55
10-1231-44
IO-1225-32
17-21
8-10
30-355-7
20-27
10-124-6
19-23
10-12
20-2717-22
,I
‘ft.lbs.
7-915-19
,,
7-911-15
3-4
7-94-5
2-4
5-6
18-23
22-25
3-4
51-57
7-9
94-10143-58
22-29
7-9
32-39
7-922-32
7-9
18-23
12-15
6-7
-_22-25
4-5
15-19
7-93-4
13-17
7-9
15-19
12-16"/Parking rod support bolt
20-2715-19Pulse generator bolt
IO-127-9Roll stopper bracket bolt
43-55
32-39
'Shift control cable bracket bolt
20-2715-19Speedometer gear locking plate bolt
4-6
3-4
Transaxle mount bracket bolt
60-80$-,58Valve body assembly mounting bolt
10-127-9
Valve body bolt
4-6
3-4
-.

21-168AUTOMATIC TRANSAXLE - Specifications
-TRANSFER
ItemsNmCover mounting bolt
4-6
Driven bevel gear lock nut
140-160Extension housing mounting bolt
15-22Oil drain plug
30-35Oil filler plug
30-35Transfer case adapter mounting bolt
35-42
Transfer cover mounting bolt
35-42ft.lbs.
‘3-4
.
162-115 ‘i
‘11-1522-25
22-25
26-30
36-30
LUBRICANTSW1CD-C
ItemsSpecified lubricantQuantity
Transaxle fluidliters
(qts.) MOPAR ATF PLUS (Automatic transmission 6.1 (6.4) fluid type 7176) or Dia ATF SP7.6 (8.0)
or equivalent
:‘,Key interlock cableMOPAR Multi-mileage Lubricant PartAs required
Select lever assemblyNo. 2525035 or equivalent
Bushing, sleeve, spring,
pushbutton and lock cam
Drive shaft oil seal lipMOPAR ATF PLUS (Automatic transmission As required
fluid type 7176) or Dia ATF SP
or equivalent
SEALANTS AND ADHESIVESN2lcE-c

ItemsTransaxle case gasket
Bearing retainer screw boltsSpecified sealants and adhesives
Silicone grease
MOPAR Part
No.4318031 or MOPAR Part
No. 4318032 or equivalent
ItemsTransfer extension housing-Transfer adapter
Front bearing retainer bolts
Center differential flange bolts
Air breatherSpecified sealants and adhesives
MITSUBISHI Genuine Part
No.997740 or
equivalent::t;p,
MOPAR Part
No.4318031. or MOPAR ‘Part”’ ‘~’ “,“iNo.4318032 or equivalent’ ‘. :“’MOPAR Part No.4318025 or equivalent

21-228AUTOMATIC TRANSAXLE - Transaxle Assembly
DISASSEMBLY AND REASSEMBLY NZlLEBB
\18
1720
\231. Torque converter
2. Converter housing
3. Gasket
4. Oil
pump5. O-ring
6. Gasket
7. Thrust washer
#l
8.Front clutch assembly9. Thrust race #3
10. Thrust bearing #411.Thrust washer #212.Rear clutch assembly13.Spacer14.Differential
15.Thrust bearing #616.Clutch hub
17. Thrust race #7
18. Thrust bearing #819.Kickdown band20.Kickdown drum21.Snap ring
22.Center support23.O-ring
24.Wave spring25.Return spring26.Pressure plate27.Brake disc
28.Brake plate29.Reaction plate
30. Reverse sun gear31. Thrust bearing #932.Thrust race # 10
33. Forward sun gear
34.Planetary carrier35.Thrust bearing #12

AUTOMATIC TRANSAXLE - Transaxle Assembly 21-233
19. Remove 6 bolts, and attach the special tools and remove oilpump assembly.
20. Remove the spacer and the differential assembly.
21. Remove the thrust washer
#I22. Pull up the input shaft, and then remove the front clutch
assembly and the rear clutch assembly together.
23. Remove the thrust bearing
#6.

AUTOMATIC TRANSAXLE - Transaxle Assembly Thrust bearing
#41750200Fro& clutch
,75020,48. Attach thrust bearing
#6 onto the hub with petrolatum.
rc;I
v49. Apply a coating of petrolatum to thrust washer
#2 and
thrust bearing #4, and then attach to the rear clutch
assembly.50. Combine the rear clutch assembly and the front clutch
assembly.51. Install the clutch assembly.
52. Install the differential assembly.

AUTOMATIC TRANSAXLE - Transaxle Assemblv
Solder
220004858. Install new O-ring in groove of oil pump housing and apply
automatic transmission fluid lightly to outside surface of
O-ring.e59. Install oil pump assembly by tightening six bolts evenly.
i-When installing this oil pump assembly, be careful that
thrust washer will not drop.
60. Check input shaft end play. Readjust if necessary (see step
53).Standard value
: 0.3-1.0 mm (.012-,040 in.)
61, Apply solder [length approx. 10 mm (40 in.) and diameter
1.6 mm (.06 in.) to the differential assembly at the locationsshown in the illustration.
“I
-4--J62. Install the converter housing without gasket.
Caution
Don’t reuse the rubber coated metal gasket which has
been used once.
63. Tighten bolts to specification.
64. Loosen the bolts and remove the converter housing in
order to remove the pieces of solder. If the solder is not
broken, carry out the work in steps (61) to (64) with large
diameter solder.
65. Using a micrometer, measure the thickness of the flattned
solder.Select the spacer in the following manner according to
measurement.Add the thickness
[0.38 mm (015 in.)] of the rubber coated
metal gasket and the end play
LO-O.1 5 mm (O-.006 in.)] ofi4the differential case to the measurement
(T). Select a -spacer which is in the calculated range, In other words,
select a spacer whose thickness is in the range of n+ 0.38mm
(.015 in.)] to [T+ 0.38 mm (.015 in.) - 0.15 mm (.006
in.)].