MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 4: Identifying Clip And Claw Positions On Instrument Panel

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REMOVAL SERVICE POINT << A >> CONNECTOR DISCONNECTION Disconnect the connectors shown in the illustration.
1. CLOCK SPRING CONNECTOR
(6)

2004 Mitsubishi Endeavor XLS
2004 BODY & ACCESSORIES Instrument Panel Assembly - Endeavor

2. CLOCK SPRING CONNECTOR (4-Y)
3. COLUMN SWITCH CONNECTOR (10)
Fig. 5: Disconnecting Connectors

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4. AIR BAG MODULE
(FRONT PASSENGER'S SIDE CONNECTOR
(2-R
)

2004 Mitsubishi Endeavor XLS
2004 BODY & ACCESSORIES Instrument Panel Assembly - Endeavor

Fig. 6: Removing Air Bag Module

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DISASSEMBLY AND ASSEMBLY
2004 Mitsubishi Endeavor XLS
2004 BODY & ACCESSORIES Instrument Panel Assembly - Endeavor

Fig. 7: Disassembling And Assembling Instrument Panel

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INSTALLATION SERVICE POINT
2004 Mitsubishi Endeavor XLS
2004 BODY & ACCESSORIES Instrument Panel Assembly - Endeavor

>>A<< INSTRUMENT PANEL INSTALLATIONLoop a length of cord between the instrument panel and the duct to aid installation
of the photo sensor.
Fig. 8: Installing Instrument Panel

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y of MITSUBISHI MOTOR SALES OF AMERICA
.

2004 Mitsubishi Endeavor XLS
2004 BODY & ACCESSORIES Instrument Panel Assembly - Endeavor

2004 ENGINE
Intake And Exhaust - Endeavor
GENERAL DESCRIPTION The exhaust pipe is divided into three parts. INTAKE AND EXHAUST DIAGNOSIS INTRODUCTION Intake leaks usually create driveability issues that are not obviously related to the
intake system. Exhaust leaks or abnormal noise is caused by cracks, gaskets and
fittings, or by exhaust pipe or muffler damage due to impacts during travel. The
exhaust leaks from these sections and causes the exhaust noise to increase. There
may be cases when the system contacts the body and vibration noise is generated. TROUBLESHOOTING STRATEGY Use these steps to plan your diagnostic strategy. If you follow them carefully, you
will be sure that you have exhausted most of the possible ways to find an intake or
exhaust system fault.
1. Gather information from the customer.
2. Verify that the condition described by the customer exists.
3. Find the malfunction by following SYMPTOM CHART
.
4. Verify malfunction is eliminated.
SYMPTOM CHART INTAKE AND EXHAUST SYMPTOM CHART SYMPTOM
INSPECTION PROCEDURE
Exhaust Leakage
INSPECTION PROCEDURE 1:
EXHAUST LEAKAGE
.
Abnormal Noise
INSPECTION PROCEDURE 2:
ABNORMAL NOISE
.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor


2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

SYMPTOM PROCEDURES INSPECTION PROCEDURE 1: EXHAUST LEAKAGE DIAGNOSIS 1.STEP 1. Start the engine. Have an assistant stay in the driver's seat. Raise
the vehicle on a hoist. Have the assistant rev the en
gine while searchin
g for
exhaust leaks.
Q: Is the exhaust leaking?
YES : Go to Step 2.
NO : The procedure is complete.
2.STEP 2. Check the gasket for cracks, damage.
Q: Is the gasket damaged?
YES : Replace the gasket, then go Step 1 .
NO : Go to Step 3.
3.STEP 3. Check for loosening in each coupling section.
Q: Is there any loosening in each section?
YES : Tighten, then go to Step 1 .
NO : There is no action to be taken.
INSPECTION PROCEDURE 2: ABNORMAL NOISE DIAGNOSIS 1.STEP 1. Start the engine. Have an assistant stay in the drivers seat. Raise
the vehicle on a hoist. Have the assistant rev the en
gine while searchin
g for
exhaust leaks.
Q: Is any abnormal noise generated?
YES : Go to Step 2.
NO : The
procedure is com
plete.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

2.STEP 2. Check for missing parts in the muffler. Tap the muffler lightly to
check for loose baffles, etc.
Q: Are there any missing parts in the muffler?
YES : Replace, then go to Step 1 .
NO : Go to Step 3.
3.STEP 3. Check the hanger for cracks.
Q: Is the hanger cracked?
YES : Replace, then go to Step 1 .
NO : Go to Step 4.
4.STEP 4. Check for interference of the pipes and muffler with the body.
Q: Are the pipes and muffler interfering with the body?
YES : Repair, then go to Step 1 .
NO : Go to Step 5.
5.STEP 5. Check the heat protectors.
Q: Are any heat protectors loose or damaged?
YES : Tighten or replace, then go to Step 1 .
NO : Go to Step 6.
6.STEP 6. Check the pipes and muffler for damage.
Q: Are the pipes and muffler damaged?
YES : Replace, then go to Step 1 .
NO : There is no action to be taken. SPECIAL TOOL
2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

Fig. 1: Identifying Special Tool

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AIR CLEANER REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

Fig. 2: Removing And Installing Air Cleaner

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INTAKE MANIFOLD PLENUM REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor