Side MITSUBISHI LANCER 2005 Workshop Manual

COMBINATION METER ASSEMBLY
CHASSIS ELECTRICAL54A-53
NOTE:
Prior to the wiring harness inspection, check
intermediate connectors C-13 ,
C-137 , and repair if necessary.Q: Is the wiring harness between combination meter
connector C-06 (terminal 50) and engine coolant
temperature gauge unit connector B-112 (terminal
1) in good condition?
YES :
Go to Step 4.
NO : Repair or replace the damage
component(s).
STEP 4. Retest the system
Q: Is the engine coolant temperature gauge normal?
YES :
The procedure is complete. If no
malfunctions are found in all steps, an
intermittent malfunction is suspected (Refer
to GROUP 00, How to Use
Troubleshooting/Inspection Service
Points-How to Cope with Intermittent
Malfunction P.00-5).
NO : Replace the combination meter.
AC303800
Connector: C-13

Harness side
AG
AC303818
AM
Connector: C-137

Harness side

COMBINATION METER ASSEMBLY
CHASSIS ELECTRICAL54A-55
DIAGNOSIS PROCEDURE
STEP 1. Voltage measurement at combination
meter connector C-04 in order to check the
battery circuit of power supply system to the
combination meter.
(1) Disconnect the combination meter connector
C-04 and measure the voltage at combination
meter connector C-04 harness side.
(2) Measure the voltage between terminal 7 and
earth.
OK: System voltage
Q: IS the check result normal?
YES :
Go to Step 4.
NO : Go to Step 2.
STEP 2. Connector check: Combination meter
connector C-04.
Q: Is combination meter connector C-04 in good
condition?
YES :
Go to Step 3.
NO : Repair or replace the connector. Check to
see that all meters operate.
AC303798
Connector: C-04

Harness side
AT
AC303814
Connector: C-04

Harness side
AT
AC301541
Connector C-04
(Harness side)
EZ
AC303798
Connector: C-04

Harness side
AT
AC303814
Connector: C-04

Harness side
AT

COMBINATION METER ASSEMBLY
CHASSIS ELECTRICAL54A-56
STEP 3. Check the wiring harness between
combination meter connector C-04 (terminal 7)
and battery.
NOTE: .Prior to the wiring harness inspection, check
intermediate connectors C-27 ,
C-115 , joint connector C-103,
and repair if necessary.
Q: Are the wiring harness between combination meter
connector C-04 (terminal 7) and battery in good
condition?
YES :
There is no action to be taken.
NO : Repair or replace the wiring harness. Check
to see that all meters operate.
AC303798
Connector: C-04

Harness side
AT
AC303814
Connector: C-04

Harness side
AT
AC303798AX
Connector: C-27

Harness side
AC303802
Connector: C-103

Harness sideC-103 (GR)
AG
AC303818
AO
Connector: C-103

Harness side
C-103 (GR)
AC303816
Connector: C-115

Harness side
AZ

COMBINATION METER ASSEMBLY
CHASSIS ELECTRICAL54A-57
STEP 4. Voltage measurement at combination
meter connector C-04 to check the battery circuit
of power supply system to the combination
meter.
(1) Measure at combination meter connector C-04
without disconnecting the connector.
(2) Turn the ignition switch to “ON” position.
(3) Measure the voltage between terminal 9 and
earth.
OK: System voltageQ: Is the check result normal?
YES :
Go to Step 7.
NO : Go to Step 5.
STEP 5. Connector check: combination meter
connector C-04
Q: Is combination meter connector C-04 in good
condition?
YES :
Go to Step 6.
NO : Repair or replace the connector. Check to
see that all meters operate.
AC303798
Connector: C-04

Harness side
AT
AC303814
Connector: C-04

Harness side
AT
AC301541
Connector: C-04
(Harness side)
FA
AC303798
Connector: C-04

Harness side
AT
AC303814
Connector: C-04

Harness side
AT

COMBINATION METER ASSEMBLY
CHASSIS ELECTRICAL54A-58
STEP 6. Check the wiring harness between
combination meter connector C-04 (terminal 9)
and ignition switch (IG1).
NOTE: Prior to the wiring harness inspection, check
Junction block connectors C-210 and C-212, joint
connector C-03 , and repair if
necessary.
Q: Are the wiring harness between combination meter
connector C-04 (terminal 42) and ignition switch
(IG1) in good condition?
YES :
There is no action to be taken.
NO : Repair or replace the wiring harness. Check
to see that all meters operate.
AC303798AU
Connector: C-03, C-04
C-04
C-03 (B)
C-04 C-03 Harness side
AC303814
Connector: C-04

Harness side
AT
AC303809
Connector: C-210, C-212

C-212
C-210
C-210 Harness side
C-212
AX
Front view
AC303823
Connector: C-210, C-212

C-210
C-212Front view
Harness side
C-210
C-212
AU

COMBINATION METER ASSEMBLY
CHASSIS ELECTRICAL54A-59
STEP 7. Resistance measurement at combination
meter connector C-04 to check the earth circuit
to the combination meter.
(1) Disconnect the combination meter connector
C-04 and measure the resistance at combination
meter connector C-04.
(2) Measure the resistance between terminal 1 and
earth.
OK: 2 ohms or less
(3) Measure the resistance between terminal 2 and
earth.
OK: 2 ohms or lessQ: Is the check result normal?
YES :
Repair or replace the connector.
NO : Go to Step 8.
STEP 8. Connector check: Combination meter
connector C-04.
Q: Is combination meter connector C-04 in good
condition?
YES :
Go to Step 9.
NO : Repair or replace the wiring harness. Check
to see that all meters operate.
AC303798
Connector: C-04

Harness side
AT
AC303814
Connector: C-04

Harness side
AT
AC301541FB
Connector: C-04
(Harness side)
AC303798
Connector: C-04

Harness side
AT
AC303814
Connector: C-04

Harness side
AT

COMBINATION METER ASSEMBLY
CHASSIS ELECTRICAL54A-60
STEP 9. Check the wiring harness between
combination meter connector C-04 (terminal 1
and 2) and earth.
Q: Are the wiring harness between combination meter
connector C-04 (terminal 1 and 2) and earth in
good condition?
YES :
This procedure is complete.
NO : Repair or replace the wiring harness. Check
to see that all meters operate.
ON-VEHICLE SERVICE
SPEEDOMETER CHECKM1543000900423
Adjust the pressure of tyres to the specified level.
(Refer to GROUP 31, On-vehicle Service P.31-7.)
CAUTION
Do not operate the clutch suddenly. Do not
increase/decrease speed rapidly while testing.
1. Set the vehicle onto a speedometer tester and
use wheel chocks to hold the rear wheels.2. To prevent the front wheel from moving from side
to side, attach tension bars to the tie-down hook,
and secure both ends to anchor plates.
3. To prevent the vehicle from moving, attach a chain
or wire to the rear retraction hook, and make sure
the end of the chain or wire is secured.
4. Check if the speedometer indicator range is within
the standard values.
Standard value:
5. If not to the standard value, inspect for proper tyre
size. If not correct, replace the tyres with original
size tyres and retest. If correct, replace the
speedometer. If still not to standard value, replace
the vehicle speed sensor.
TACHOMETER CHECKM1543001000434
1. Attach an external high quality tachometer to the
engine speed detection connector on the harness
side (such as with a paper clip).
AC303798
Connector: C-04

Harness side
AT
AC303814
Connector: C-04

Harness side
AT
AC305135AB
Wheel stopper
Standard indicator
km/h (mph)Allowance range km/h
(mph)
20 (12) 20 − 24 (12 − 15)
40 (25) 40 − 44 (25 − 28)
80 (50) 80 − 85 (50 − 53)
120 (75) 121 − 127 (75 − 79)
160 (100) 162 − 169 (100 − 105)
200 (125) 203 − 211 (126 − 131)
AC001288
Tension bar
Front
Anchor plate
AB
AC305138AB
Engine speed
indicator
Paper clip
Probe for detection
of engine speed

HEADLAMP
CHASSIS ELECTRICAL54A-66
HEADLAMP
SERVICE SPECIFICATIONSM1542000300332
TROUBLESHOOTING M1542000701281
Features the headlamp automatic shutdown function
to avoid battery drain when the headlamps are left
on. The main features are as follows:
•Extinguishes automatically in three minutes if the
ignition switch is turned off with the lighting switch
on.
•Extinguishes in one second if the driver's door is
opened within that 3-minute period.
•If the headlamps are turned on with the ignition
switch off, the headlamps and tail lamps will
extinguish in three minutes after the driver's door
is opened or closed.
The headlamps are controlled by the Smart Wiring
System (SWS). For troubleshooting, refer to
respective Groups below.
•Not using SWS monitor: GROUP 54B, SWS
Troubleshooting P.54B-38.
•Using SWS monitor: GROUP 54C, SWS
Troubleshooting P.54C-22.
ON-VEHICLE SERVICE
HEADLAMP AIMING
M1542000900538
PRE-AIMING INSTRUCTIONS
1. Inspect for badly rusted or faulty headlamp
assemblies.
2. These conditions must be corrected before a
satisfactory adjustment can be made.
3. Inspect tyre inflation, and adjust if it is necessary.
4. If the fuel tank is not full, place a weight in luggage
room of the vehicle to simulate weight of a full
tank (0.8 kg per litre).
5. There should be no other load in the vehicle other
than driver or substituted weight of approximately
75 kg placed in driver's position.
6. Thoroughly clean the headlamp lenses.7. Place the vehicle on a level floor, perpendicular to
a flat screen 10 m away from the bulb
centre-marks on the headlamp lens.
8. Rock vehicle sideways to allow vehicle to assume
its normal position.
9. Bounce the front suspension through three (3)
oscillations by applying the body weight to hood
or bumper.
10.Four lines of adhesive tape (or equivalent
markings) are required on screen or wall:
(1) Position a vertical tape or mark so that it is
aligned with the vehicle centre line.
(2) Measure the distance from the centre-marks
on the headlamp lens to the floor. Transfer the
measurement to the screen. Horizontal tape or
mark on the screen is for reference of vertical
adjustment. Item Standard value Limit
Headlamp aiming Low beam Vertical
direction0.69° below horizontal (H)
± 0.29° from the
standard value
Horizontal
directionPosition at which the stat up point
of 15° is crossed with vertical line
(V)± 0.5° from the
standard value
Measurement of headlamp illiminous intensity cd
−30,000 cd or more
per one headlamp
AC304804
(1)
(2)
(3)
Headlamp centre line
Vehicle crntre line Screen
(3)
10 m
In the centre
of headlamps
(1)
(2)
(3)(3)
In the centre
of headlamps
AB
Vehicle centre line
ScreenHeadlamp centre line
10 m

FOG LAMP
CHASSIS ELECTRICAL54A-71
FOG LAMP
SERVICE SPECIFICATIONM1542000300343
SPECIAL TOOLM1542000600894
TROUBLESHOOTINGM1542000701292
When the front fog lamp switch is turned to ON with
the tail lamp or the headlamp on (the tail lamp switch
or the headlamp switch is ON), the fog lamp relay
turns on, and the fog lamps will illuminate.
If the tail lamps or the headlamps are turned off with
the lighting switch OFF while the fog lamps are on,
the front fog lamps turn off at the same time to
prevent unattended operation.
If the tail lamps are turned off by the headlamp
automatic shutdown function, the fog lamps turn off
at the same time. However, if the tail lamps illuminate
again, the fog lamps do not.
The front fog lamps are controlled by the Smart
Wiring System (SWS). For troubleshooting, refer to
respective Groups below.
•Not using SWS monitor: GROUP 54B, SWS
Troubleshooting P.54B-38.
•Using SWS monitor: GROUP 54C, SWS
Troubleshooting P.54C-22.
ON-VEHICLE SERVICE
FRONT FOG LAMP AIMING CHECKM1542001100438
After setting the vehicles to the following condition,
adjust the front fog lamp aiming.
•Check that the tyre inflation pressure is at the
value indicated on the tyre pressure labels.
•Set the vehicle to the unladen condition and park
it on a level surface.
•Have a single person (approximately 75 kg) sit in
the driver’s seat.•Run the engine at a speed of 2000 r/min to fully
charge the battery.
Turn on the front fog lamps and check that the
illumination is within the standard value range.
Standard value: Illuminates to within 40
metres
CAUTION
For the fog lamp which is not being measured,
disconnect that fog lamp’s connector if possible
so that it does not illuminate while carrying out
the adjustment. Furthermore, make sure that the
light axis does not get shifted when
re-connecting the connector.
If the value is out of the standard value, insert the
screwdriver (+) through the aiming hole on the side
under cover to adjust by turning the adjusting gear
for fog lamp aiming.
NOTE: Horizontal adjustment is not possible.
In addition, the method of checking the light axis on a
screen (simple check) is given below. Item Standard value
Front fog lamp light axis check Illuminates to within 40 metres
Tool Number Name Use
MB990784 Ornament remover Removal of instrument panel
ornament
MB990784
AC301337
Cross-tipped
screwdriver
AB

FOG LAMP
CHASSIS ELECTRICAL54A-72
1. Place the screen so that it is directly opposite the
centre of the fog lamp at a distance of 3 metres,
and turn on the fog lamps.
CAUTION
For the front fog lamp which is not being
measured, disconnect that fog lamp’s connector
if possible so that it does not illuminate while
carrying out the adjustment. Furthermore, make
sure that the light axis does not get shifted when
re-connecting the connector.
2. Insert the screwdriver (+) through the aiming hole
on the side under cover. By turning the adjusting
gear for fog lamp aiming, align the cutoff line
(border line of the shadow temperature) with the
specified position in the figure.
NOTE: Horizontal adjustment is not possible.
AC305200AB
In the centre
of front fog lamps
Screen
3 m
H V
AC305154
Screwdriver (+)
Centre of lamp
Cut-off lineVertical direction
1.15˚ (6cm)
High-luminance
zone H V
Screwdriver (+)
Centre of lamp
Cut-off lineVertical direction
1.15˚ (6cm)
High-luminance
zone
AB