Side MITSUBISHI LANCER 2005 Workshop Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 2005, Model line: LANCER, Model: MITSUBISHI LANCER 2005Pages: 788, PDF Size: 45.98 MB
Page 504 of 788
TROUBLESHOOTING
HEATER, AIR CONDITIONER AND VENTILATION55-20
INSPECTION PROCEDURE 4: When the A/C is Operating, Temperature Inside the Passenger
Compartment does not Decrease (Cool Air is not Emitted).
ENGINE-ECU
A/C-ECUDUAL
PRESSURE
SWITCH
RESISTOR ENGINE-A/T-ECU
HEATER CONTROL PANEL
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet
AIR THERMO
SENSOR
NOTEM/T
A/T
A/C-ECU System Circuit
Page 505 of 788
TROUBLESHOOTING
HEATER, AIR CONDITIONER AND VENTILATION55-21
COMMENTS ON TROUBLE SYMPTOM
If cool air is not distributed when the A/C switch is on,
the air thermo sensor or the A/C compressor relay
system may be defective.
TROUBLESHOOTING HINTS
•Improper amount of refrigerant
•Malfunction of the air thermo sensor
•Malfunction of the dual pressure switch
•Malfunction of the A/C compressor relay
•Malfunction of the A/C refrigerant temperature
switch
•Malfunction of the magnetic clutch
•Malfunction of the manual air conditioner control
panel (A/C-ECU)
•Damaged the wiring harness or connectors
•Malfunction of the engine-ECU
engine-A/T-ECU
DIAGNOSIS
STEP 1. Check the defogger and outside/inside
air selection damper control motor operation.
Q: Do the defogger and outside/inside air selection
damper control motor work normally?
YES :
Go to Step 2.
NO : Refer to Inspection procedure 10
"Malfunction of the A/C-ECU power supply
system
STEP 2. Check the blower motor operation.
Q: Does the blower motor work normally?
YES :
Go to Step 3.
NO : Refer to Inspection procedure 5 "Blower fan
and motor do not turn P.55-29."
STEP 3. Check the A/C compressor.
Check the A/C compressor for compressor oil leaks.
Q: Is the check result satisfactory?
YES :
Go to Step 4.
NO : Replace the A/C compressor or the
expansion valve.
STEP 4. Connector check: B-114 A/C compressor
connector and C-123 engine-ECU connector
Q: Is the check result normal?
YES :
Go to Step 5.
NO : Repair the connector.
AC303786
Connector: B-114
<4G1-R.H.D.>
AB
Harness side
B-114 (B)
AC303794
Connector: B-114
<4G6-R.H.D.>
AB
Harness side
B-114 (B)
AC303817
Connectors: C-122 , C-123
AF
C-122C-122 (GR)
C-123 (Y)
C-123 Harness side
Page 506 of 788
TROUBLESHOOTING
HEATER, AIR CONDITIONER AND VENTILATION55-22
STEP 5. Voltage measurement at the B-114 A/C
compressor connector.
(1) Disconnect the connector, and measure at the
wiring harness side.
(2) Turn the ignition switch to the "ON" position.(3) Disconnect engine-ECU connector C-123, and
earth terminal 8.
(4) Disconnect engine-A/T-ECU connector C-122,
and earth terminal 20.
(5) Measure the voltage between terminal 1 and
body earth.
OK: System voltage
Q: Is the check result normal?
YES :
Go to Step 6.
NO : Refer to Inspection procedure 11 "A/C
compressor power supply system P.55-59."
AC303786
Connector: B-114
<4G1-R.H.D.>
AB
Harness side
B-114 (B)
AC303794
Connector: B-114
<4G6-R.H.D.>
AB
Harness side
B-114 (B)
AC303817
Connectors: C-122 , C-123
AF
C-122C-122 (GR)
C-123 (Y)
C-123 Harness side
AC305159 Connector C-123
(Harness side)AB
AC305161
Connector C-122
(Harness side)
AB
AC301541EW
Connector B-114
(Harness side)
1
Page 507 of 788
TROUBLESHOOTING
HEATER, AIR CONDITIONER AND VENTILATION55-23
STEP 6. Connector check: C-139 A/C-ECU
connector
Q: Is the check result normal?
YES :
Go to Step 7.
NO : Repair the connector.
STEP 7. Voltage measurement at C-139 A/C-ECU
connector.
(1) Disconnect the connector, and measure at the
wiring harness side.
(2) Turn the ignition switch to the "ON" position.
(3) Turn the blower switch to the "ON" position.
(4) Measure the voltage between terminal 8 and
body earth.
OK: System voltage
Q: Is the check result normal?
YES :
Go to Step 10.
NO : Go to Step 8.
STEP 8. Connector check: C-109 resistor
connector
Q: Is the check result normal?
YES :
Go to Step 9.
NO : Repair the connector.
STEP 9. Check the wiring harness between C-109
resistor connector terminal No.4 and C-139
A/C-ECU connector terminal No.8.
Q: Is the check result normal?
YES :
The trouble can be an intermittent
malfunction (Refer to GROUP 00, How to
Cope with Intermittent Malfunction P.00-5).
NO : Repair the wiring harness.
AC303818
Connector: C-139
AJ
Harness side
C-139 (B)
11 12657 8 9 103 421
AC303818
Connector: C-139
AJ
Harness side
C-139 (B)
11 12657 8 9 103 421
AC301541EY
Connector C-139
(Harness side)
11 12
65
7 8 9 10
3 421
AC303816
Connector: C-109
AJ
Harness side
AC303816
Connector: C-109
AJ
Harness side
AC303818
Connector: C-139
AJ
Harness side
C-139 (B)
11 12657 8 9 103 421
Page 508 of 788
TROUBLESHOOTING
HEATER, AIR CONDITIONER AND VENTILATION55-24
STEP 10. Connector check: A-31 dual pressure
switch connector
Q: Is the check result normal?
YES :
Go to Step 11.
NO : Repair the connector.
STEP 11. Check the dual pressure switch
operation.
Refer to P.55-69.
Q: Is the dual pressure switch operating properly?
YES :
Go to Step 12.
NO : Replace the dual pressure switch.
STEP 12. Connector check: C-106 air thermo
sensor connector
Q: Is the check result normal?
YES :
Go to Step 13.
NO : Repair the connector.
STEP 13. Check the wiring harness between
C-106 air thermo sensor connector (terminals 4
and 5) and C-139 A/C-ECU connector (terminals 4
and 6).
•Check the air thermo sensor output and earth line
for open or short circuit.
Q: Is the check result normal?
YES :
Go to Step 14.
NO : Repair the wiring harness.
AC303825
Connector: A-31
AH
A-31 (BR)
Harness side
AC303816
Connector: C-106
AH
AC303816
Connector: C-106
AH
AC303818
Connector: C-139
AJ
Harness side
C-139 (B)
11 12657 8 9 103 421
Page 509 of 788
TROUBLESHOOTING
HEATER, AIR CONDITIONER AND VENTILATION55-25
STEP 14. Check the wiring harness between A-31
dual pressure switch connector terminal No.1
and C-139 A/C-ECU connector terminal No.1.
NOTE:
Prior to the wiring harness inspection, check
intermediate connector C-28, and repair if necessary.
•Check the dual pressure switch output line for
open or short circuit.
Q: Is the check result normal?
YES :
Go to Step 15.
NO : Repair the wiring harness.
STEP 15. Connector check: C-125 engine-ECU
connector
connector
Q: Is the check result normal?
YES :
Go to Step 16.
NO : Repair the connector.
AC303825
Connector: A-31
AH
A-31 (BR)
Harness side
AC303818
Connector: C-139
AJ
Harness side
C-139 (B)
11 12657 8 9 103 421
AC303814
Connector: C-28
AJ
AC303817
Connectors: C-125
AH
C-126 (GR)
C-125Harness side
C-125 (Y)
C-126
38
46
45 44 43 42 41 40 3937 36 35 34 33 32 3177 76 75 74 73 72 71
78 79 80 81 82 83 84 85 86 87 88 89
90 98 97 96 95 94 93 92 91
Page 510 of 788
TROUBLESHOOTING
HEATER, AIR CONDITIONER AND VENTILATION55-26
STEP 16. Check the wiring harness between
C-125 engine-ECU connector
No.45 or C-126 engine-A/T-ECU connector
terminal No.83 and A-31 dual pressure switch
connector terminal No.2.NOTE:
Prior to the wiring harness inspection, check
intermediate connector C-28 and C-135, and repair if
necessary.
•Check the communication line for open or short
circuit.
Q: Is the check result normal?
YES :
Go to Step 17.
NO : Repair the wiring harness.
AC303825
Connector: A-31
AH
A-31 (BR)
Harness side
AC303817
Connectors: C-125
AH
C-126 (GR)
C-125Harness side
C-125 (Y)
C-126
38
46
45 44 43 42 41 40 3937 36 35 34 33 32 3177 76 75 74 73 72 71
78 79 80 81 82 83 84 85 86 87 88 89
90 98 97 96 95 94 93 92 91
AC303814
Connector: C-28
AJ
AC303818
Connector: C-135
AH
C-135 (L)
Page 511 of 788
TROUBLESHOOTING
HEATER, AIR CONDITIONER AND VENTILATION55-27
STEP 17. Connector check: C-123 engine-ECU
connector
connector
Q: Is the check result normal?
YES :
Go to Step 18.
NO : Repair the connector.
STEP 18. Check the wiring harness between
C-123 engine-ECU connectors terminal No.24
terminal No.61 and C-139 A/C-ECU
connector terminal No.2.
•Check the communication line for open or short
circuit.
Q: Is the check result normal?
YES :
Go to Step 19.
NO : Repair the wiring harness.
AC303817
Connectors: C-123
AG
C-123 (Y)
C-123Harness side
C-124 (GR)
46 45 44 43 42 41
57 56 55 54 53 52 515049 48 47
66 65 64 63 62 61 60 59 58
C-124
AC303817
Connectors: C-123
AG
C-123 (Y)
C-123Harness side
C-124 (GR)
46 45 44 43 42 41
57 56 55 54 53 52 515049 48 47
66 65 64 63 62 61 60 59 58
C-124
AC303818
Connector: C-139
AJ
Harness side
C-139 (B)
11 12657 8 9 103 421
Page 514 of 788
TROUBLESHOOTING
HEATER, AIR CONDITIONER AND VENTILATION55-30
COMMENTS ON TROUBLE SYMPTOM
If the blower fan and motor does not turn when the
blower switch is operated, the blower switch may be
defective.
TROUBLESHOOTING HINTS
•Malfunction of the blower relay
•Malfunction of the blower switch
•Damaged the wiring harness or connectors
•Malfunction of the blower motor
DIAGNOSIS
STEP 1. Check that the blower motor operates
when the blower switch is moved to the "4 (HI) "
position.
(1) Turn the ignition switch to the "ON" position.
(2) Turn the blower switch to the "4 (HI) " position.
Q: Does the blower motor operate when the blower
switch is moved to the "4 (HI) " position?
YES :
Refer to Inspection procedure 6 "Blower air
amount cannot be changed P.55-39."
NO : Go to Step 2.
STEP 2. Connector check: C-110 blower motor
connector
Q: Is the check result normal?
YES :
Go to Step 3.
NO : Repair the connector.
STEP 3. Resistance measurement at the C-110
blower motor connector.
(1) Disconnect the connector, and measure at the
wiring harness side.
(2) Measure the resistance between terminal 2 and
body earth.
OK: 2 ohms or less
Q: Is the check result normal?
YES :
Go to Step 5.
NO : Go to Step 4.
AC303804
Connector: C-110
AF
Harness side
AC303816
Connector: C-110
AK
Harness side
AC303804
Connector: C-110
AF
Harness side
AC303816
Connector: C-110
AK
Harness side
AC301541EG
Connector C-110
(Harness side)
2
1
Page 515 of 788
TROUBLESHOOTING
HEATER, AIR CONDITIONER AND VENTILATION55-31
STEP 4. Check the wiring harness between C-110
blower motor connector terminal No.2 and body
earth.
•Check the blower motor earth line for open
circuit.
Q: Is the check result normal?
YES :
The trouble can be an intermittent
malfunction (Refer to GROUP 00, How to
Cope with Intermittent Malfunction P.00-5).
NO : Repair the wiring harness.
STEP 5. Voltage measurement at C-110 blower
motor connector.
(1) Disconnect the connector, and measure at the
wiring harness side.
(2) Turn the ignition switch to the "ON" position.
(3) Turn the blower switch to the "4 (HI) " position.
(4) Measure the voltage between terminal 1 and
body earth.
OK: System voltage
Q: Is the check result normal?
YES :
Go to Step 20.
NO : Go to Step 6.
AC303804
Connector: C-110
AF
Harness side
AC303816
Connector: C-110
AK
Harness side
AC303804
Connector: C-110
AF
Harness side
AC303816
Connector: C-110
AK
Harness side
AC301541CA
Connector C-110
(Harness side)
2
1