NISSAN 300ZX 1984 Z31 Body Repair Manual

TRIM AND MOLDING
Exterioi
@ Sill molding
Front and rear ends of molding are fixed with double-faced
.When affixing the portion, heat body panel and moldlng
to adhesive tape
30 to 40'C I86 to 104'FI with a heat gun, and then innall gt
8 Drip molding
Body panel
SBF400B
0 Windshield upper & side molding
Molding fastener
(Set It when windshield glass IS installed I
Double-faced
adherive tape
[When
in-
tener, heat
body Panel
and fastener Otalllng far-
SBF401B
:ont'd)
@ Windshield lower molding
SBF402B
@ Side window molding
Refer to Side Window
@ Back door weatherstrip
Attach the weatherstrip by aligning each white
marking with the center of each back door
hinge
rsodv panel
Weatherstrip
When mstalltng.
carefully avoid
rolling and
-1 LAttach securely
Trim
SBF403B
0 Rear panel outer finisher
(Fwed wth double faced adhesive tape) SBF404B
BF-61

TRIM AND MOLDING
Exterio
@ Back door upper molding
Back door panel
SBF405B
0 Back door side molding
, Glass-
Sidemolding // 1
Screw
Molding gromrne? J Back door panel
SBF406B
@ Back door lower molding
Attach the molding to the glass before install-
ing the glass.
Glass, /
SBF4078 Sealant
Cont'd)
@ T-bar roof sash and T-bar roof side molding
They are part of the T-bar roof glass and cannot be
removed (Refer to T-bar
Roof)
If they
are damaged, you should replace entire
T-bar roof glass assembly
@I T-bar roof weatherstrip
T-bar roof glass T-bar roof 7
T-bar roof ' weatherstrlp'
0 T-bar roof side weatherstrip
T-bar roof glaSS
T-bar roof side weatherstrq
- T-bar roof
T-bar roof ride
weatherstrip
Always adjust if it is not
sufficiently watertight
SBF436B
BF-62

WINDSHIELD AND WINDOWS
Windshield
REMOVAL
After removing moldings. remove
glass
I Cutting sealant /I
CAUTION Be careful not to scratch glass when
removing
INSTAL LATl ON
Use genuine Nissan Sealant kit or equivalent Follow instructions furnished
with it
After installation, the vehicle should remain stationary for about 24 hours
Do not use sealant which is more than 12 months past its production date
Do not leave cartridge unattended with its cap open
Keep Primers and sealant in a cool, dry place Ideally, sealant should be stored
in a refrigerator
WARNING
Keep heat or open flames away as Clean banding surface thoroughly -1 Primers are flammable
I Glass side
Body stde
,m SEF4136
i-- Bod; side Glass'side
-- 4 nstall molding fastener When inrtalling it. heat body panel and
fastener to approx 30 to 40'C (86 to
Side Molding Fastener
SBF414B
I - .
Apply primer E
S E F038 B
Allow Primers to dry for 10 to 15
minutes before proceeding to the next
CAUTION
step
T Install dam rubber
8 mrn 10 31 in) 5EF415B
I
Apply primer A
&&$P& 11111
SEFO39B I
CAUTION.
Do not apply Primer A to windshield
I opening flanges
@
BF-63

WINDSHIELD AND WINDOWS
Windshield (Cont'd)
Relative humidity
90 50
Temperature OC (OF)
I v
lnstall spacers to panel wlth double-faced tape
surfaces until sealant has properly
25 vulcanized
Vehde center
3oo 111 Unit rnm (in1 SBF416E
Apply sealant evenly
Approximately
8 10 311
L Glass L Approximately
11 1043) Untt rnm (in1 SBF417B
I CAUTION
Windshield glass should be installed
within 15 minutes of applying sealnt
sealant starts
to harden 15 minutes
after
it is applied
Set glass in position and
. press glass lightly and evenly
1
Set moldings
k-J
Check for water leakage
Install molding
25 (77) I 16 I 29 1 61
BF-64

WINDSHIELD AND WINDOWS
Back Door Window
Attach the lower moldmg to the glass before installmg the glass.
Attach the glass stopper (glass upper portion) and the slde molding grommet to the panel before install-
ing the
glass
The remaining procedure for removal and lnstallatlon IS the same as that for the windshield.
//[ Upper molding
Glarr - ,
Lower molding
I 1 5 mrn 10.059 In1
Back door Panel
'L GI~~S stopper IAt hing center)
SSF419B
BF-65

WINDSHIELD AND WINDOWS
Side Window
When innalling glass. assemble molding to glass.
fhen insla11 glass with butyl seal and nuts
lnrlde of center pillar (After removing rear upper frlm. loosen I1 1
i 7nn
Do not add too much as 11 will ooze out
[Refer to GENERAL
SERVICING
1
Inride of rear pol
Glarr
Sealant Do not add loo much as 11 wtll ooze out
Molding
SBF418B Umt mm Id
BF-66

WINDSHIELD AND WINDOWS
Repairing Leaks
Leaks can be repaired without removing and rein-
stalling
glass
If water is leaking between caulking material and
body or between glass and caulking material,
determine extent
of leak by applying water while
pushing glass outward.
To stop the leak apply Primer and then sealant to
the leak Doint
L Polvwlphide or polyurethane sealant
% r Fiat stick
Work into joints
SBFl82B
BF-67

T-BAR ROOF
Handle T-bar roof glass wlth care so not to damage It.
Apply sealant to portlons susceptible to water leakage If necessary
Side molding, sash, lock basement and
glass of T-bar roof constitute one unit and cannot be disas-
sembled.
T-bar roof female lock adJUStmen1 Front Rea' Female lock fron
Air deflector A
T-bar roof garnish -
I I
T-bar roof glass assembly '/Y'o / Drain hose Be careful not to twist or distort ho- T-bar roof weatherstrip
_t-
SBF437B T-bar roof shade
Drain (Drained beween pillar lower and front
Grease UP point
@ Sealant point
BF-68

MIRROR
Door Mirror
1 Initial setting
23 3 (0 23. ONm ,O 31 kgm. 1 7.2 2 ft-lb)
of temporarily-lnrralled link (D Hook the bar With the hook and make sure It ts hooked
@ Tilt mirror body backward and while holding mirror. remove temporarily-Installed link
Never remove temporarily-installed link from mirror
body, before hooking the bar
with the hook
SBF4348 L
ELECTRICAL REMOTE CONTROL DOOR MlRRORNVlRlNG DIAGRAM
IWhntd
ImI mI nnAm
“1L-a
DOOR MIRROR
DEFOGGER
BF-69

REAR COMBINAUION LAMP
Removal and installation
0 Rear combmation lamps are Installed with nuts and butyl sealant.
Warm up lamp assembly area to a temperatwe of a htth below 60'C (140'FI
Warm up lamp asembly ana to a temperature of a little below 60-C (140°F) Apply butyl seal evenly as It tends to become thin m the corners
SBF472B
BF-70