NISSAN ALMERA 2001 Service Manual

SAT373D
23. Install reverse clutch assembly.
+Align teeth of reverse clutch drive plates before installing.
Adjustment (2)NJAT0176When any parts listed below are replaced, adjust total end play and
reverse clutch end play.
Part name Total end playReverse clutch
end play
Transmission case++
Overrun clutch hub++
Rear internal gear++
Rear planetary carrier++
Rear sun gear++
Front planetary carrier++
Front sun gear++
High clutch hub++
High clutch drum++
Oil pump cover++
Reverse clutch drum Ð+
SAT374D
TOTAL END PLAYNJAT0176S01+Measure clearance between reverse clutch drum and needle
bearing for oil pump cover.
+Select proper thickness of bearing race so that end play is
within specifications.
SAT375D
1. Measure dimensions ªKº and ªLº and then calculate dimension
ªJº.
ASSEMBLY
Assembly (2) (Cont'd)
AT-459

SAT376D
a. Measure dimension ªKº.
SAT377D
b. Measure dimension ªLº.
c. Calculate dimension ªJº.
ªJº: Distance between oil pump fitting surface of trans-
mission case and needle bearing mating surface of high
clutch drum
J=KþL
SAT378D
2. Measure dimension ªMº.
a. Place bearing race and needle bearing on oil pump assembly.
SAT379D
b. Measure dimension ªMº.
ªMº: Distance between transmission case fitting surface
and needle bearing on oil pump cover
ªM
1º: Indication of gauge
SAT443D
c. Measure thickness of straightedge ªtº.
M=M
1þt
ASSEMBLY
Adjustment (2) (Cont'd)
AT-460

3. Adjust total end play ªT3º.
T
3=JþM
Total end play ªT
3º:
0.25 - 0.55 mm (0.0098 - 0.0217 in)
+Select proper thickness of bearing race so that total end play
is within specifications.
Bearing races: Refer to SDS, AT-484.
SAT380D
REVERSE CLUTCH END PLAYNJAT0176S02+Measure clearance between oil pump cover and thrust washer
for reverse clutch drum.
+Select proper thickness of thrust washer so that end play is
within specifications.
SAT381D
1. Measure dimensions ªOº and ªPº and then calculate dimension
ªNº.
SAT382D
a. Place thrust washer on reverse clutch drum.
b. Measure dimension ªOº.
SAT383D
c. Measure dimension ªPº.
d. Calculate dimension ªNº.
ªNº: Distance between oil pump fitting surface of trans-
mission case and thrust washer on reverse clutch drum
N=OþP
ASSEMBLY
Adjustment (2) (Cont'd)
AT-461

SAT384D
2. Measure dimensions ªRº and ªSº and then calculate dimension
ªQº.
SAT385D
a. Measure dimension ªRº.
SAT386D
b. Measure dimension ªSº.
c. Calculate dimension ªQº.
ªQº: Distance between transmission case fitting surface
and thrust washer mating surface
Q=RþS
3. Adjust reverse clutch end play ªT
4º.
T
4=NþQ
Reverse clutch end play:
0.65 - 1.00 mm (0.0256 - 0.0394 in)
+Select proper thickness of thrust washer so that reverse clutch
end play is within specifications.
Thrust washer: Refer to SDS, AT-484.
SAT387D
Assembly (3)NJAT01771. Remove reverse clutch assembly and install needle bearing on
high clutch assembly.
+Pay attention to direction of needle bearing.
2. Install reverse clutch assembly.
ASSEMBLY
Adjustment (2) (Cont'd)
AT-462

SAT038D
3. Install anchor end pin and lock nut on transmission case.
4. Place brake band on outside of reverse clutch drum. Tighten
anchor end pin just enough so that brake band is evenly fitted
on reverse clutch drum.
SAT389D
5. Place bearing race selected in total end play adjustment step
on oil pump cover.
+Apply petroleum jelly to bearing race.
SAT390D
6. Place thrust washer selected in reverse clutch end play step
on reverse clutch drum.
+Apply petroleum jelly to thrust washer.
SAT391D
7. Install oil pump assembly on transmission case.
SAT392D
8. Tighten oil pump fixing bolts to specified torque.
ASSEMBLY
Assembly (3) (Cont'd)
AT-463

SAT034D
9. Install O-ring to input shaft.
+Apply ATF to O-ring.
SAT394D
10. Adjust brake band.
a. Tighten anchor end pin to specified torque.
Anchor end pin:
: 3.9 - 5.9 N´m (0.4 - 0.6 kg-m, 35 - 52 in-lb)
SAT395D
b. Back off anchor end pin two and a half turns.
SAT396D
c. While holding anchor end pin, tighten lock nut.
SAT397D
11. Apply compressed air to oil holes of transmission case and
check operation of brake band.
ASSEMBLY
Assembly (3) (Cont'd)
AT-464

SAT030D
Assembly (4)NJAT01781. Install final drive assembly on transmission case.
SAT033DA
2. Install oil tube on converter housing.
SAT405D
3. Install O-ring on differential oil port of transmission case.
4. Install converter housing on transmission case.
+Apply locking sealant to mating surface of converter
housing.
Bolt Length mm (in)
A32.8 (1.291)
B40 (1.57)
SAT406DA
5. Install accumulator piston.
a. Check contact surface of accumulator piston for damage.
ASSEMBLY
Assembly (4)
AT-465

SAT407DA
b. Install O-rings on accumulator piston.
+Apply ATF to O-rings.
Accumulator piston O-rings:
Refer to SDS, AT-484.
SAT878J
c. Install accumulator pistons and return springs on transmission
case.
+Apply ATF to inner surface of transmission case.
Return springs:
Refer to SDS, AT-484.
SAT021D
SAT022D
6. Install lip seals for band servo oil holes on transmission case.
+Apply petroleum jelly to lip seals.
SAT017D
7. Install control valve assembly.
a. Insert manual valve into control valve assembly.
+Apply ATF to manual valve.
ASSEMBLY
Assembly (4) (Cont'd)
AT-466

AAT261A
b. Pass solenoid harness through transmission case and install
terminal body on transmission case by pushing it.
c. Install stopper ring to terminal body.
AAT260A
d. Tighten boltsA,BandC.
:7-9N´m(0.7 - 0.9 kg-m, 61 - 78 in-lb)
Bolt length, number and location
Bolt symbolABC
Bolt length ª!º
40.0 mm
(1.575 in)33.0 mm
(1.299 in)43.5 mm
(1.713 in)
Number of bolts 5 6 2
SAT418D
8. Install oil pan.
a. Attach magnet to oil pan.
SAT128E
b. Install new oil pan gasket on transmission case.
c. Install oil pan on transmission case.
+Always replace oil pan bolts as they are self-sealing bolts.
+Tighten the four bolts in a criss-cross pattern to prevent
dislocation of gasket.
d. Tighten drain plug to specified torque.
ASSEMBLY
Assembly (4) (Cont'd)
AT-467

SAT023JB
9. Install PNP switch.
a. Set manual shaft in ªPº position.
b. Temporarily install PNP switch on manual shaft.
c. Move selector lever to ªNº position.
SAT426DB
d. Usea4mm(0.157 in) pin for this adjustment.
1) Insert the pin straight into the manual shaft adjustment hole.
2) Rotate PNP switch until the pin can also be inserted straight
into hole in PNP switch.
e. Tighten PNP switch fixing bolts.
f. Remove pin from adjustment hole after adjusting PNP switch.
SAT586H
10. Install oil charging pipe and oil cooler tube to transmission
case.
SAT428DA
11. Install torque converter.
a. Pour ATF into torque converter.
+Approximately 1 liter (7/8 Imp qt) of fluid is required for a
new torque converter.
+When reusing old torque converter, add the same amount
of fluid as was drained.
SAT429D
b. Install torque converter while aligning notches of torque con-
verter with notches of oil pump.
ASSEMBLY
Assembly (4) (Cont'd)
AT-468