NISSAN ALMERA N15 1995 Service Manual

ASSEMBLY
I

RS5F32A
I

SMT6648
17.
Install O-ring andcase cover ontransmission case.

• Apply recommended sealanttomating surface oftransmis-
sion case.
MT-59
•

TRANSAXLE SERVICE
DATAANDSPECIFICATIONS (SDS)
General Specifications
Except for
Exceptfor
Europe Europeand Europe
EuropeAustralia
Europe
Australia
Applied model
GA14DEGA15DE GA16DE
Without SR20DE
CD20
With catalyzer
catalyzer
Transaxle model
RS5F30ARS5F31ARS5F32ARS5F31A
Number ofspeeds
5
Synchromesh type
Warner
Shift pattern
1
3
5

~tJ
II

2
4
A

Gear ratio 1st 3.333
3.333 3.0633.0633.333
2nd 1.9551.955 1.826 1.8261.955
3rd 12861.286 1.2861.2861.286
4th 0.9020.926 0.975
0.975
0.902
5th 0.7330.756 0.810
0.7560,756
Reverse 3.4173.417 3.417 3.1533.417
Number of Input
1st 15 15
16
1615
teeth gear
2nd 22 22 23 2322
3rd 28 28 28 28
28
4th 41 41 40 40
41
5th 45 45 42 4545
Rev. 12
12 12 1312
Main 1st 50 50 49 4950
gear 2nd 43
43 42
4243
3rd 36
36 36 3636
4th 37 38 39

39/
37
5th 33 34
34 3434
Rev. 41 41
41 41
41
Reverse idler
30 3130
gear
Oil capacity
C
(Imp pt) 2.8-3.0 (4-7/8 -5-1/4) 2.9-3.2 (5-1/8 -5-5/8) 3.7
-3.9 2.9
-3.2
(6-1/2 -6-7/8) (5-1/8-5-5/8)

.

Oillevel* mm(in) 58-66 (2.28 -2.60) 57-66 (2.24 -2.60) 39
-44 54
-61
(1.54 -1.73) (2.13-2.40)
*: Refer toMA. section.
FINAL GEAR
Engine GA14DEGA15DE GA16DESR20DE
CD20
Final gearratio 4.1673.789 4.167 4.176
3.650
Final gear/Pinion 75/1872/19
75/1871/17
73/20
Number of
teeth Side
gear/Pinion
14/1014/10 16/1014/10
16/10
mate gear
MT.60

SERVICEDATAANDSPECIFICATIONS (SOS)
Inspection andAdjustment -RS5F30A
&

RS5F31A
GEAR ENDPLAY
Gear
1st main gear
2nd main gear
3rd main gear
4th main gear
5th input gear End
play mm(in)
0,18 -0,31 (0,0071 -0,0122)
0,20 -0,30 (0,0079 -0,0118)
0,20 -0,30 (0,0079 -0,0118)
0,20 -0,30 (0,0079 -0,0118)
0,18 -031 (0,0071 -0,0122) AVAILABLE
SNAPRINGS
Input shaftfrontbearing
Allowable clearance
Thickness mm(in)
1,27 (0,0500)
1,33 (0,0524)
1,39 (0,0547)
1.45 (0,0571) 0-
0,1 mm (0-0,004 in)
Part number
32204-M8004
32204-M8005
32204-M8006
32204-M8007
CLEARANCE BETWEENBAULKRINGAND
GEAR
1st, 2nd, 3rd,4th,5thbaulk ring
Standard
1.0 -1.35 (0.0394 -0.0531)
AVAILABLE CHECKPLUGS
Reverse checkplug
Reverse checkturning
torque (Atstriking rod)
N'm (kg-em, in-Ib)
Thickness mm(in)
8.3 (0.327)
7.1 (0.280)
7.7 (0.303)
8.9 (0.350)
, Standard sizecheck plug Unit:
mm(in)
Wear limit
0.7 (0.028)
4.9 -7.4
(50 -75, 43-65)
Part number
32188-M8001' 32188-M8002
32188-M8003
32188-M8004 Input
shaft5thsynchronizer hub
Allowable clearance 0-
0,1 mm (0-0,004 in)
Thickness mm(in) Part
number
2,00 (00787) 32311-M8812

•

2,05
(0,0807) 32311-M8813
2,10 (0,0827) 32311-M8814
2,15 (0,0846) 32311-M8815
2,20 (0.0866) 32311-M8816
2.25 (0.0886) 32311-M8817
2.30 (0.0906) 32311-M8818
AVAILABLE C-RINGS
Mainshaft C-ring
Allowable clearance 0-
01 mm (0-0.004 in)
Thickness Partnumber Thickness
Partnumber
mm (in) mm
(in)
3.63 (01429) 32348-M8800
4.12(0.1622) 32348-M8807
3.70 (0.1457) 32348-M8801 4.19
(0,1650) 32348-M8808
3.77 (0.1484) 32348-M8802 4.26
(0.1677) 32348-M8809
3.84 (0.1512) 32348-M8803 4.33
(0.1705) 32348-M8810
3.91 (0.1539) 32348-M8804
4.40(0.1732) 32348-M8811
3,98 (0.1567) 32348-M8805 4.47
(0.1760) 32348-M8812
4.05 (0.1594) 32348-M8806 4.54
(0.1787) 32348-M8813
MT-61

Thicknessmm(in)
Partnumber
0.10 (0.0039) 32137-M8000
0.15 (0.0059) 32137-M8001
0.20 (0.0079) 32137-M8002
0.25 (0.0098) 32137-M8003
0.30 (0.0118) 32137-M8004
035 (0.0138) 32137-M8005
0.40 (0.0157) 32137-M8006
0.45 (00177) 32137-M8007
0.50 (0.0197) 32137-M8008
0.55 (0.0217) 32137-M8009
0.60 (0.0236) 32137-M8010
0.65 (0.0256) 32137-M8011
0.70 (0.0276) 32137
-M8012
0.75 (0.0295) 32137-M8013
080 (0.0315) 32137-M8014
0.85 (0.0335) 32137-M8015
0.90 (0.0354) 32137
-M8016
095 (0.0374) 32137-M8017
1.00 (0.0394) 32137-M8018
Table forselecting mainshaft bearing
adjusting shim
38424-02111
38424-02112
38424-02113
38424-02114
38424-02115
Part
number
Part number
38424-01 M10
38424-01 M11
38424-01 M12
38424-01M13 0.1
-0.2 mm
(0.004 -0.008 in)
0.1 -0.2 mm
(0.004 -0.008 in)
Thickness
mm(in)
0.75 -0.80 (0.0295 -0.0315)
0.80 -0.85 (0.0315 -0.0335)
0.85 -0.90 (0.0335 -0.0354)
0.90 -0.95 (0.0354 -0.0374)
0.95 -1.00 (0.0374 -0.0394)
Thickness mm(in)
076 -0.81 (0.0299 -0.0319)
0.81 -0.86 (0.0319 -0.0339)
0.86 -0.91 (0.0339 -0.0358)
0.91 -0.96 (0.0358 -0.0378)
Allowable
clearance between
side gear anddifferential case
with washer
Allowable
clearance between
side gear anddifferential case
with washer
• Except forGA16DE andCD20 engine models
SERVICE
DATAANDSPECIFICATIONS (SDS)
Inspection andAdjustment -RS5F30A
&

RS5F31 A(Cont'd)
AVAILABLE WASHERS Mainshaftbearingadjusting shims
Differential sidegear thrust washer
• GA16DE andCD20 engine models
AVAILABLE SHIMS
MAINSHAFT ANDDIFFERENTIAL SIDE
BEARING PRELOAD ANDADJUSTING
SHIM
Bearing preload(Reused bearing)
Unit:mm(in)
Mainshafl bearing Oifferential
side
bearing
RS5F30A 0.18
-0.23 0.24-0.32
(0.0071 -0.0091) (0.0094
-0.0126)
RS5F31A 0.18
-0.27 0.20
-0.25
(0.0071 -0.0106) (0.0079
-0.0098)
Turning torque(Newbearing)
Unit:N'm(kg-em, in-Ib)
Total
Final drive only (Final
drive+
Mainshafl)
RS5F30A 2.0
-7.8 3.9-12.3
(20 -80, 17-69) (40
-125, 35-109)
2.0 -7.8 3.9
-13.7
RS5F31A (20-80, 17-69) (40-140, 35-122) Measured
distance
2.35 -2.40 (0.0925 -0.0945)
2.40 -2.45 (0.0945 -0.0965)
2.45 -2.50 (0.0965 -0.0984)
2.50 -2.55 (0.0984 -0.1004)
2.55 -2.60 (0.1004 -0.1024)
2.60 -2.65 (0.1024 -0.1043)
2.65 -2.70 (0.1043 -0.1063)
2.70 -2.75 (0.1063 -0.1083)
2.75 -2.80 (0.1083 -0.1102)
2.80 -2.85 (0.1102 -0.1122)
2.85 -2.90 (0.1122 -0.1142)
2.90 -2.95 (0.1142 -0.1161)
2.95 -3.00 (0.1161 -0.1181)
3.00 -3.05 (0.1181 -0.1201)
3.05 -3.10 (0.1201 -0.1220)
3.10 -315 (0.1220 -0.1240)
3.15 -3.20 (0.1240 -0.1260)
3.20 -3.25 (0.1260 -0.1280)
3.25 -3.30 (0.1280 -0.1299) Unit:
mm(in)
Suitable shimthickness
0.10 (0.0039)
0.15 (0.0059)
0.20 (0.0079)
0.25 (0.0098)
0.30 (0.0118)
0.35 (0.0138)
0.40 (0.0157)
0.45 (0.0177)
0.50 (0.0197)
0.55 (0.0217)
0.60 (0.0236)
0.65 (0.0256)
0.70 (0.0276)
0.75 (0.0295)
0.80 (0.0315)
0.85 (0.0335)
0.90 (0.0354)
0.95 (0.0374)
1.00 (0.0394)
MT-62

SERVICEDATAANDSPECIFICATIONS (SDS)
Inspection andAdjustment -RS5F30A
&

RS5F31A (Cont'd)
Differential sidebearing adjusting shims

Thickness mm(in) Partnumber

0.44 (0.0173) 38454-M8000
0.48 (0.0189) 38454-M8001
0.56 (0.0220) 38454-M8003
0.60 (0.0236) 38454-M8004
0.64 (0.0252) 38454-M8005
0.68 (0.0268) 38454-M8006
0.72 (0.0283) 38454-M8007
0.76 (0.0299) 38454-M8008
0.80 (0.0315) 38454-M8009
0.84 (0.0331) 38454-M8010
0.88 (0.0346) 38454-M8011
MT-63
•

GEARENDPLAY SERVICE
DATAANDSPECIFICATIONS (SOS)
Inspection andAdjustment -RS5F32A
AVAILABLE REVERSECHECKPLUGSAND
CASE COVERS
CLEARANCE BETWEENBAULKRINGAND
GEAR
1 st, 4th, 5thbaulk ring
Gear
1st main gear
2nd main gear
3rd main gear
4th main gear
5th input gear End
play mm(in)
0.18 -0.31 (0.0071 -0.0122)
0.20 -0.30 (0.0079 -0.0118)
0.20 -0.30 (0.0079 -0.0118)
0.20 -0.30 (0.0079 -0.0118)
0.18 -0.31 (0.0071 -0.0122) Reverse
checkplug
Reverse checkturning torque
(At striking rod)
Length mm(in)
8.3 (0.327)
7.1 (0.280)
7.7 (0.303)
8.9 (0.350)
* Standard sizecheck plug 4.9
-7.4 N'm
(50 -75 kg-em, 43-65 in-Ib)
Part number
32188-M8001*
32188-M8002
32188-M8003
32188-M8004
Unit: mm(in)
Standard Wear
limit
1st 0.95
-1.45
(0.0374 -0.0571)
4th 0.90
-1.45
07(0.028)
(0.0354 -0.0571)
5th 0.90
-1.50
(0.0354 -0.0591)
2nd and 3rdbaulk ring
Unit:mm(in)

:I{ ~
'00"
',,'k
,iog
\..- Synchronizer coneSMT757C
Dimension StandardWear
limit
A 0.7
-0.9
(0.028 -0.035)
02(0008)

B
0.6
-1.1
(0.024 -0.043) Case
cover
Main shalt bearing endplay
Thickness mm(in)
10.78 (0.4244)
10.83 (0.4264)
10.88 (0.4283)
10.93 (0.4303)
10.98 (0.4323)
11.03 (0.4343) 0-
0.1 mm (0-0.004 in)
Part number
32131-50JOO
32131-50J01
32131-50J02
32131-50J03
32131-50J04
32131-50J05
MT-64

SERVICEDATAANDSPECIFICATIONS (SDS)
Inspection andAdjustment -RS5F32A (Cont'd)
AVAILABLE SNAPRINGS AVAILABLESPACERS
Input shaftfrontbearing Mainshaftbearingadjusting spacer
Allowable clearance 0-0.1 mm (0-0.004 in)
Thickness mm(in)
1.27 (0.0500)
133 (0.0524)
1.39 (0.0547)
1.45 (0.0571) Part
number
32204-M8004
32204-M8005
32204-M8006
32204-M8007 Mainshaft
rearbearing
Mainshaft adjusting
spacer

c
SMT6938

Input shaft5thsynchronizer hub
Bearingdistance "C" 230.15
-230.25 mm
(9.0610 -9.0649 in)
Allowable clearance
Thickness mm(in)
2.00 (0.0787)
2.05 (0.0807)
2.10 (0.0827)
2.15 (0.0846)
2.20 (0.0866)
225 (0.0886)
2.30 (0.0906) 0-
0.1 mm (0-0.004 in)
Part number
32311-M8812
32311-M8813
32311-M8814
32311-M8815
32311-M8816
32311-M8817
32311-M8818 Thickness
mm(in)
1891 (0.7445)
18.98 (0.7472)
19.05 (0.7500)
1912 (0.7528)
1919 (0.7555)
19.26 (0.7583)
1933 (0.7610)
19.40 (0.7638)
19.47 (0.7665) Part
number
32347 -50JOO
32347-50J01
32347-50J02
32347 -50J03
32347 -50J04
32347 -50J05
32347 -50J06
32347-50J07
32347 -50J08
•

AVAILABLE C-RINGS
Mainshaft C-ring
Allowable clearance
Thickness mm(in)
4.45 (0.1752)
4.52 (01780)
4 59 (0.1807)
4.66 (01835)
473 (0.1862)
480 (0.1890)
487 (0.1917)
4.94 (0.1945) 0-
0.1 mm (0-0.004 in)
Part number
32348-50JOO
32348-50J01
32348-50J02
32348-50J03
32348-50J04
32348-50J05
32348-50J06
32348-50J07 AVAILABLE
WASHERS
Differential sidegear thrust washer
Allowable clearance between
01-0.2 mm
side gear anddifferential case
(0.004-0.008 in)
with washer
Thickness mm(in)
Partnumber
075 -0.80
(0.0295 -0.0315) 38424-02111
0.80 -085
38424-02112
(0.0315 -0.0335)
0.85 -0.90
38424-02113
(0.0335 -0.0354)
0.90 -0.95
38424-02114
(00354 -0.0374)
0.95 -1.00
(0.0374 -0.0394) 38424-02115
MT-65

Unit:mm(in)
2.9 -6.9 (30-70, 26-61)
0.25
-0.30 (0.0098 -0.0118)
Differential
sidebearing
Final drive
Bearing
preload(Reused bearing)
Turning torque(Newbearing)
Unit:N'm(kg-cm, in-Ib)
Reverse brakecam
H SERVICE
DATAANDSPECIFICATIONS (SDS)
Inspection andAdjustment -RS5F32A (Cont'd)
INPUT SHAFT BRAKING MECHANISM AVAILABLESHIMS
DIFFERENTIAL SIDEBEARING
PRELOAD ANDADJUSTING SHIM
Reverse
brakeearn
SMT735B
Maximum height"H"between
the control bracket fittingsur-
face and1-2shiller 67.16
-67.64
(2.6441 -2.6330) Differential
sidebearing adjusting shims

mm (in)

Clearance "C"between
reverse brakecarnandstriking
lever c
SMT736B
0.05 -0.125
(0.0020 -0.0049) Thickness
mm(in)
Partnumber
0.44 (0.0173)
38454-M8000
0.48 (0.0189)
38454-M8001
0.56 (0.0220) 38454-M8003
0.60 (0.0236) 38454-M8004
0.64 (0.0252) 38454-M8005
0.68 (0.0268) 38454-M8006
0.72 (00283) 38454-M8007
0.76 (00299)
38454-M8008
0.80 (0.0315)
38454-M8009
0.84 (0.0331) 38454-M8010
0.88 (0.0346) 38454-M8011
mrn (in)
MT-66

REARAXLE
&

REAR SUSPENSION
SECTION
RA
CONTENTS
PRECAUTIONS ANDPREPARATION 2

Precautions 2
Special ServiceTools 2
Commercial ServiceTools 2

REAR SUSPENSION
SySTEM 3

ON-VEHICLE SERVICE
4

Rear AxleandRear Suspension Parts 4
Rear Wheel Bearing 4
Rear Wheel Alignment 5
REAR
AXLE 6

Wheel Hub 6

REAR SUSPENSION 8

Removal andInstallation 9
Coil Spring andShock Absorber 9
Torsion Beam,Lateral LinkandControl Rod 11

SERVICE DATAANDSPECIFICATIONS (SDS)12

General Specifications 12
Inspection andAdjustment. 12

•

PRECAUTIONSANDPREPARATION
SBR820B Precautions
• When installing eachrubber part,finaltightening mustbe
carried outunder unladen condition* withtires onground.

*:
Fuel, radiator coolantandengine oilfull. Spare tire,jack,
hand tools andmats indesignated positions.
• Use flare nutwrench whenremoving orinstalling brake
tubes.
• After installing removedsuspension parts,check wheel
alignment.
• Donot jack upatthe trailing armandlateral link.
• Always torquebrakelineswhen installing.
Special Service Tools

Tool number
Tool name Description

GG9431 0000

Flare nuttorque
wrench

HT71780000

Spring compressor

ST35652000
Shock absorber
attachment
NT406
NT144
NT145
Removing
andinstalling brakepiping

a:
10
mm
(0.39
in)

Removing andinstalling coilspring
Fixing strutassembly
Tool name
Description
Commercial
ServiceTools

Equivalent to

GG9431 0000

G)
Flare nutcrows
foot
@
Torque wrench Removing
andinstalling brakepiping

NT360
a:

10
mm
(0.39
in)

RA-2