NISSAN NAVARA 2005 Repair Workshop Manual

FRONT DOOR GLASS AND REGULATOR
GW-35
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FRONT DOOR GLASS AND REGULATORPFP:80300
Removal and InstallationEIS00BQ8
DOOR GLASS
Removal
1. Remove the front door finisher. Refer toEI-30, "FRONT DOOR".
2. Remove the pull handle bracket.
3. Remove the sealing screen.
NOTE:
If sealing screen is reused, cut the butyl-tape so that a part of butyl-tape remains on the sealing screen.
1. Pull handle bracket 2. Door glass 3. Door glass run
4. Lower sash (rear) 5. Lower sash (front) 6. Regulator assembly
7. Power window motor
MIIB0564E

GW-36
FRONT DOOR GLASS AND REGULATOR
4. Operate power window main switch to raise or lower the door
window until the door glass mounting bolts appear.
5. Remove the door glass mounting bolts.
6. While holding door window, raise it at the rear end to pull glass
out of the sash toward the outside.
Installation
Installation in the reverse order of removal.
REGULATOR ASSEMBLY
Removal
1. Remove the front door finisher. Refer toEI-30, "FRONT DOOR".
2. Remove the pull handle bracket.
3. Remove the sealing screen.
NOTE:
If sealing screen is reused, cut the butyl-tape so that a part of butyl-tape remains on the sealing screen.
4. Operate power window main switch to raise or lower the door
window until the door glass mounting bolts appear.
5. Remove the door glass mounting bolts.
6. RaiseupthedoorglassandholdwithasuctionlifterA.
MIIB0565E
OCC3422D
MIIB0565E
PIIB3510J

FRONT DOOR GLASS AND REGULATOR
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7. Disconnect the harness connector from the regulator assembly.
8. Remove the mounting bolts and remove the regulator assembly.
Installation
Install in the reverse order of removal.
Inspection after Removal
Check the regulator assembly for the following items. If a malfunction is detected, replace or grease it.
lWire wear
lRegulator deformation
lGrease condition for each sliding part.
Disassembly and AssemblyEIS00BQ9
REGULATOR ASSEMBLY
Disassembly
Remove the power window motor from the regulator assembly.
Assembly
Assemble in the reverse order of disassembly.
Inspection after InstallationEIS00BQA
FITTING INSPECTION
lCheck that glass is securely fit into glass run groove.
lWhile raising and lowering the window, check for abnormal operation.
lLower the glass slightly [approximately 10 to 20 mm (0.39 to 0.79 in)] and check that the clearance to the
sash is parallel. If the clearance between the glass and sash is not parallel, loosen the regulator bolts,
guide rail bolts, and glass and guide rail bolts to correct the glass position.
RESET OPERATION
The anti pinch requires resetting after removal of the regulator motor, also if the glass installation or glass runs
have be changed.
lOperate the power window motor switch so the glass is fully up, followed by a full down operation.
MIIB0566E

GW-38
REAR DOOR GLASS AND REGULATOR
REAR DOOR GLASS AND REGULATOR
PFP:82300
Removal and InstallationEIS00BQB
DOOR GLASS
Removal
1. Remove the rear door finisher. Refer toEI-31, "REAR DOOR - DOUBLE CAB".
2. Remove the pull handle bracket.
3. Remove the sealing screen.
NOTE:
If sealing screen is reused, cut the butyl-tape so that a part of butyl-tape remains on the sealing screen.
1. Pull handle bracket 2. Partition sash 3. Door glass
4. Door glass run 5. Partition glass 6. Partition glass weatherstrip
7. Lower sash (front) 8. Regulator assembly 9. Power window motor
MIIB1025E

REAR DOOR GLASS AND REGULATOR
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4. Operate power window main switch to raise or lower the door
window until the door glass mounting bolts appear.
5. Remove the partition sash bolt (lower) and screw (upper).
6. Remove the glass mounting bolts, and place the glass on the inner bottom of the door panel.
7. Remove the partition sash.
8. Remove the door glass.
9. Remove the door glass run.
10. Remove the partition glass.
11. Remove the bolts and lower sash (front).
Installation
Install in the reverse order of removal.
REGULATOR ASSEMBLY
Removal
1. Remove the front door finisher. Refer toEI-31, "REAR DOOR - DOUBLE CAB".
2. Remove the pull handle bracket.
3. Remove the sealing screen.
NOTE:
If sealing screen is reused, cut the butyl-tape so that a part of butyl-tape remains on the sealing screen.
4. Operate power window main switch to raise or lower the door
window until the door glass mounting bolts appear.
5. Remove the door glass mounting bolts.
6. Raise up the door glass and hold with a suction lifter A.
7. Disconnect the harness connector from the regulator assembly.
MIIB0568E
MIIB0568E
PIIB3511J

GW-40
REAR DOOR GLASS AND REGULATOR
8. Remove the mounting bolts and remove the regulator assembly.
Installation
Install in the reverse order of removal.
Inspection after Removal
Check the regulator assembly for the following items. If a malfunction is detected, replace or grease it.
lWire wear
lRegulator deformation
lGrease condition for each sliding part.
Disassembly and AssemblyEIS00BQC
REGULATOR ASSEMBLY
Disassembly
Remove the power window motor from the regulator assembly.
Assembly
Assemble in the reverse order of disassembly.
Inspection after InstallationEIS00BQD
FITTING INSPECTION
lCheck that glass is securely fit into glass run groove.
lWhile raising and lowering the window, check for abnormal operation.
lLower the glass slightly [approximately 10 to 20 mm (0.39 to 0.79 in)] and check that the clearance to the
sash is parallel. If the clearance between the glass and sash is not parallel, loosen the regulator bolts,
guide rail bolts, and glass and guide rail bolts to correct the glass position.
MIIB0569E

SIDE WINDOW GLASS
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SIDE WINDOW GLASSPFP:83300
Removal and InstallationEIS00DVP
REMOVAL
1. Remove the rear door finisher. Refer toEI-32, "REAR DOOR - KING CAB".
2. Apply a protective tape around the rear door glass to protect the painted surface from damage.
lIf the door glass is to be reused, mark the door and the glass with mating marks.
lRemove the glass using piano wire or power cutting tool and an inflatable pump bag.
WARNING:
When cutting the glass from the vehicle, always wear safety glasses and heavy gloves to help prevent
glass splinters from entering your eyes or cutting your hands.
CAUTION:
lBe careful not to scratch the glass when removing.
lDo not set or stand the glass on its edge. Small chips may develop into cracks.
1. Rear door glass 2. Adhesive 3. Primar
4. Rear door outer panel
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GW-42
SIDE WINDOW GLASS
INSTALLATION
lUse a genuine NISSAN Urethane Adhesive Kit (if available) or equivalent and follow the instructions fur-
nished with it.
lWhile the urethane adhesive is curing, open a door window. This will prevent the glass from being forced
out by passenger compartment air pressure when a door is closed.
lCheck gap along bottom to confirm that glass does not contact sheet metal.
lInform the customer that the vehicle should remain stationary until the urethane adhesive has completely
cured (preferably 24 hours). Curing time varies with temperature and humidity.
lInstall parts removed.
WARNING:
lKeep heat and open flames away as primers and adhesive are flammable.
lThe materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Avoid
contact with the skin and eyes.
lUse in an open, well ventilated location. Avoid breathing the vapors. They can be harmful if
inhaled. If affected by vapor inhalation, immediately move to an area with fresh air.
lDriving the vehicle before the urethane adhesive has completely cured may affect the perfor-
mance of the glass in case of an accident.
CAUTION:
lDo not use an adhesive which is past its usable term. Shelf life of this product is limited to six
months after the date of manufacture. Carefully adhere to the expiration or manufacture date
printed on the box.
lKeep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
lDo not leave primers or adhesive cartridge unattended with their caps open or off.
lThe vehicle should not be driven for at least 24 hours or until the urethane adhesive has com-
pletely cured. Curing time varies depending on temperature and humidity. The curing time will
increase under lower temperatures and lower humidities.
Repairing Water Leaks for Rear Door Glass
Leaks can be repaired without removing or reinstalling glass.
If water is leaking between urethane adhesive material and body or glass, determine the extent of leakage.
This can be done by applying water to the rear door area while pushing glass outward.
To stop leak, apply primer (if necessary) and then urethane adhesive to the leak point.

REAR WINDOW GLASS AND MOLDING
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REAR WINDOW GLASS AND MOLDINGPFP:79712
Removal and InstallationEIS00DVO
REMOVAL
1. Remove the rear upper finisher. Refer toEI-36, "REAR".
1. Rear window glass 2. Primar 3. Roof panel
4. Back panel 5. Body side outer panel 6. Adhesive
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GW-44
REAR WINDOW GLASS AND MOLDING
2. Apply a protective tape around the rear window glass to protect the painted surface from damage.
lIf the window glass is to be reused, mark the body and the glass with mating marks.
lRemove the glass using piano wire or power cutting tool and an inflatable pump bag.
WARNING:
When cutting the glass from the vehicle, always wear safety glasses and heavy gloves to help prevent
glass splinters from entering your eyes or cutting your hands.
CAUTION:
lBe careful not to scratch the glass when removing.
lDo not set or stand the glass on its edge. Small chips may develop into cracks.
INSTALLATION
lUse a genuine NISSAN Urethane Adhesive Kit (if available) or equivalent and follow the instructions fur-
nished with it.
lWhile the urethane adhesive is curing, open a door window. This will prevent the glass from being forced
out by passenger compartment air pressure when a door is closed.
lCheck gap along bottom to confirm that glass does not contact sheet metal.
lInform the customer that the vehicle should remain stationary until the urethane adhesive has completely
cured (preferably 24 hours). Curing time varies with temperature and humidity.
lInstall parts removed.
WARNING:
lKeep heat and open flames away as primers and adhesive are flammable.
lThe materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Avoid
contact with the skin and eyes.
lUse in an open, well ventilated location. Avoid breathing the vapors. They can be harmful if
inhaled. If affected by vapor inhalation, immediately move to an area with fresh air.
lDriving the vehicle before the urethane adhesive has completely cured may affect the perfor-
mance of the glass in case of an accident.
CAUTION:
lDo not use an adhesive which is past its usable term. Shelf life of this product is limited to six
months after the date of manufacture. Carefully adhere to the expiration or manufacture date
printed on the box.
lKeep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
lDo not leave primers or adhesive cartridge unattended with their caps open or off.
lThe vehicle should not be driven for at least 24 hours or until the urethane adhesive has com-
pletely cured. Curing time varies depending on temperature and humidity. The curing time will
increase under lower temperatures and lower humidities.
Repairing Water Leaks for Rear window Glass
Leaks can be repaired without removing or reinstalling glass.
If water is leaking between urethane adhesive material and body or glass, determine the extent of leakage.
This can be done by applying water to the rear window area while pushing glass outward.
To stop leak, apply primer (if necessary) and then urethane adhesive to the leak point.