NISSAN NAVARA 2005 Repair Workshop Manual
Manufacturer: NISSAN, Model Year: 2005, Model line: NAVARA, Model: NISSAN NAVARA 2005Pages: 3171, PDF Size: 49.59 MB
Page 1751 of 3171

DOOR MIRROR
GW-65
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Door Mirror AssemblyEIS00B8Z
REMOVAL
NOTE:
Be careful not to damage the mirror bodies.
1. Remove the clip and front door sash cover.
2. Remove the front door finisher. Refer toEI-30, "
FRONT DOOR".
3. Position the sealing screen aside.
4. Disconnect the door mirror harness connector.
5. Remove the nuts and the door mirror assembly.
INSTALLATION
Install in the reverse order of removal.
Disassembly and AssemblyEIS00C06
DISASSEMBLY
1. Place the mirror body with mirror glass facing upward.
2. Put strip of protective tape B on mirror body.
3. As shown in the figure insert a small slotted screwdriver A into
the recess between mirror base (mirror holder)(1) and mirror
holder (2) bracket and push up two pawls(3) to remove mirror
holder lower half side.
NOTE:
When pushing up pawls do not attempt to use one recess only,
be sure to push up with both recesses.
Insert screwdriver into recesses, and push up while rotating
(twist) to make work easier.
4. Remove two terminals of mirror heater attachment.
1. Clip 2. Front door sash cover 3. Door mirror assembly
MIIB0571E
MIIB0572E
Page 1752 of 3171

GW-66
DOOR MIRROR
5. Lightly lift up lower side of mirror surface from mirror surface, and detach two pawls of upper side as if
pulling it out. Remove mirror surface from mirror body.
NOTE:
Be certain not to allow grease on sealing agent in center of mirror body assembly (actuator) or back side of
mirror surface (mirror holder).
ASSEMBLY
1. Place mirror holder bracket and mirror body assembly (actuator) in a horizontal position.
2. Connect two terminals of heater installed mirror.
3. Fit the upper two pawls on the mirror face onto the mirror holder
bracket first, then press the lower side of mirror face until a click
sound is heard to engage the lower pawls.
NOTE:
After installation, visually check that lower two pawls are securely
engaged from the bottom of mirror face.
MIIB0573E
Page 1753 of 3171

IDX-1
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IDX
ALPHABETICAL INDEX
M INDEX
SECTIONIDX
Page 1754 of 3171

IDX-2
ALPHABETICAL INDEX
Numerics
4LO indicator lamp .............................................TF-16
4LO switch ..............................................TF-56,TF-59
4WD - Wiring diagram .......................................TF-25
4WD shift indicator lamp ....................................TF-16
4WD shift switch .........................TF-16,TF-59,TF-62
4WD system description ....................................TF-15
4WD system diagram ........................................TF-18
4WD warning lamp ............................................TF-17
A
A/C air flow .......................................ATC-30
,MTC-30
A/C compressor clutch removal and installation ...........
ATC-143
,MTC-123
A/C compressor mounting ............ATC-142,MTC-122
A/C compressor precaution ..............ATC-12,MTC-12
A/C compressor special service tool .ATC-16,MTC-16
A/C control operation (auto A/C) .......ATC-28,MTC-28
A/C diagnostic work flow (auto A/C)ATC-103,MTC-95
A/C evaporator ..............................ATC-149,MTC-129
A/C HFC134a (R134a) system precaution .......ATC-4,
MTC-4
A/C HFC134a (R134a) system service procedure .......
ATC-138
,MTC-118
A/C HFC134a (R134a) system service tools ..ATC-16,
MTC-16
A/C HFC134a system service equipment precaution ...
ATC-12
,MTC-12
A/C lubricant (R134a) .......................ATC-24,MTC-24
A/C lubrication oil ..............................ATC-24,MTC-24
A/C operational check .......................ATC-57,MTC-53
A/C self-diagnoses (auto A/C) .......ATC-55,ATC-103,
MTC-51
,MTC-95
A/C service data specification .......ATC-154,MTC-135
A/C trouble diagnoses (auto A/C) .....ATC-33,MTC-33
A/C, A - Wiring diagram ....................ATC-39,MTC-39
A/T fluid checking ......................AT-12,AT-43,MA-29
A/T fluid replacement .............................AT-11,MA-31
A/T fluid temperature sensor ...........................AT-118
A/T IND - Wiring diagram ....................................DI-49
A/T indicator ........................................................DI-48
A/T self-diagnoses .............................................AT-89
A/T shift lock system ........................................AT-212
A/T trouble diagnoses ........................................AT-34
A/T Wiring diagram AT - CAN ............................AT-92
A/T Wiring diagram AT - FTS ..........................AT-119
A/T Wiring diagram AT - MAIN ........................AT-164
A/T Wiring diagram AT - NONDTC ..................AT-174
A/T Wiring diagram AT - PNP/SW ...................AT-100
A/T Wiring diagram AT - STSIG ........................AT-95
A/T Wiring diagram AT - VSS A/T ...................AT-105
ABS - Wiring diagram .....................................BRC-13
Accelerator control system ...............................ACC-2
Accelerator pedal position (APP) sensor ........EC-108,
EC-142
,EC-275
Aiming adjustment ..................................LT-28,LT-85
Air bag ..............................................................SRS-3
Air bag disposal ..............................................SRS-49
Air bleeding (hydraulic clutch) ..............................CL-8
Air cleaner and air duct .....................................EM-15
Air cleaner filter .................................................EM-17
Air cleaner filter replacement ............................MA-25
Air conditioner cut control ..................................EC-20
Air flow meter - See Mass air flow sensor ..........EC-92
Air mix. door motor .........................................ATC-68
Alternator ...........................................................SC-14
Ambient sensor .............................ATC-105,ATC-117
Angular tightening application .............................EM-4
APP2PW - Wiring diagram ..............................EC-229
APPS - Wiring diagram ....................................EC-110
APPS2 - Wiring diagram ..................................EC-144
APPS3 - Wiring diagram ..................................EC-277
ASC/BS - Wiring diagram ................................EC-192
ASC/SW - Wiring diagram ...............................EC-208
ASCBOF - Wiring diagram ...............................EC-331
ASCD ...............................................................EC-355
ASCD (automatic speed control device) ...........ACS-2
ASCD brake switch ...........................EC-189,EC-330
ASCD clutch switch ..........................EC-189,EC-330
ASCD indicator lamp .......................................EC-351
ASCD steering switch ......................................EC-206
ASCIND - Wiring diagram ................................EC-352
ATP switch ..............................................TF-82,TF-85
Auto air conditioner - Wiring diagramATC-39,MTC-39
Auto anti-dazzling inside mirror .......................GW-45
Autolamp ............................................................LT-49
Automatic amplifier ..........................ATC-60,MTC-55
Automatic transmission number ..............GI-58,GI-59
B
Back door trim .....................................................EI-30
BACK/L - Wiring diagram .................................LT-123
Back-up lamp ...................................................LT-123
Back-up lamp switch (M/T) ...................MT-12,MT-19
Ball joint (front) ................................................FSU-15
Barometric pressure (BARO) sensor ...............EC-293
Basic inspection .................................................EC-38
Battery .................................................................SC-5
Baulk ring (M/T) ................................................MT-21
BCM (Body control module) ..............................BCS-3
Blower motor ...ATC-80,ATC-121,MTC-71,MTC-100
Body mounting ....................................BL-189,BL-190
BOOST - Wiring diagram .................................EC-155
Brake booster ....................................................BR-19
Brake fluid level ................................................MA-35
Brake inspection ...............................................MA-35
Brake lines and cables inspection ....................MA-35
Brake master cylinder ........................................BR-17
Brake pedal ..........................................................BR-6
Brake switch ....................................................EC-330
Bulb specifications ...........................................LT-173
Bumper, front ......................................................EI-15
Bumper, rear .......................................................EI-17
Page 1755 of 3171

IDX-3
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ALPHABETICAL INDEX
C
Camshaft ...........................................................EM-59
Camshaft inspection ..........................................EM-60
Camshaft position sensor (CMPS) .....EC-82,EC-171,
EC-177
CAN ....................................................................DI-65
CAN - Wiring diagram ...........EC-80,LAN-26,LAN-44,
LAN-56
,LAN-68,LAN-82,LAN-96,LAN-112,LAN-125,
LAN-139
,LAN-152,LAN-166,LAN-181,LAN-198,
LAN-213
,LAN-230,LAN-248,LAN-267,LAN-279
CAN (Controller Area Network) ..BL-25,BL-59,RF-13
CAN communication .....EC-22,EC-79,AT-91,TF-19,
TF-82
,RFD-43,RFD-69,BRC-28,BL-25,BL-59,RF-13,
LT-88
CHARGE - Wiring diagram ................................SC-15
Charging system ................................................SC-14
Chassis and body maintenance ........................MA-28
CHIME - Wiring diagram .....................................DI-53
CIGAR - Wiring diagram ..................................WW-55
Cigarette lighter ...............................................WW-55
Circuit breaker ...................................................PG-74
CKPS - Wiring diagram .....................EC-161,EC-167
Clutch cover .......................................................CL-17
Clutch disc .........................................................CL-17
Clutch master cylinder .........................................CL-9
Clutch operating cylinder ...................................CL-11
Clutch pedal .........................................................CL-6
CMPS - Wiring diagram .....................EC-173,EC-179
Coil spring (front) .............................................FSU-10
Collision diagnosis ...........................................SRS-56
Combination lamp, front, removal and installation ........
LT-30
Combination lamp, rear, removal and installation ........
LT-144
Combination meter ...............................................DI-4
Combination switch ..........................................LT-114
COMBSW - Wiring diagram ..............................LT-114
COMPAS - Wiring diagram .................................DI-68
Compass ............................................................DI-66
Component Location (auto A/C) .......ATC-36,MTC-36
Compression pressure ......................................EM-92
Compressor clutch removal and installation .ATC-143,
MTC-123
Compressor mounting ..................ATC-142,MTC-122
Compressor special service tool .......ATC-16,MTC-16
Condenser ....................................ATC-147,MTC-127
Connecting rod ................................................EM-127
Connecting rod bearing clearance ...................EM-131
Connecting rod bushing clearance ..................EM-127
Console box - See Instrument panel ...................IP-10
CONSULT for all-mode 4WD .............................TF-44
CONSULT-II for engine .....................................EC-59
Control units (terminal arrangement) .................PG-78
Control valve (A/T) .............................................AT-33
Controller Area Network (CAN) ..BL-25,BL-59,RF-13
Converter housing installation .........................AT-250
COOL/F - Wiring diagram ................................EC-135
Cooling circuit (engine) ........................................CO-6
Cooling fan ........................................................CO-19
Cooling fan motor ............................................EC-141
Cooling unit (A/C evaporator) ......ATC-124,ATC-149,
MTC-103
,MTC-129
Counter gear (M/T) ............................................MT-21
Coupling sleeve (M/T) ........................................MT-21
Crankcase ventilation system ............................EC-21
Crankshaft position sensor (TDC) ......EC-82,EC-159,
EC-165
Cylinder block .................................................EM-110
Cylinder block boring ......................................EM-129
Cylinder head ....................................................EM-92
Cylinder head bolt tightening ............................EM-96
Cylinder head gasket selection .........................EM-96
D
Data link connector for Consult ..........................EC-59
Daytime light system ...........................................LT-31
Daytime running light - See Daytime light systemLT-31
Diagnosis sensor unit .....................................SRS-48
Diagnostic trouble code (DTC) ..........................EC-27
Diagnostic trouble code (DTC) for OBD system ..EC-6
Diagnostic trouble code (DTC) inspection priority chart
EC-37
Differential gear oil replacement ...........MA-33,MA-34
DIFLOC - Wiring diagram ...............................RFD-46
Dimensions .........................................................GI-60
Direct clutch solenoid valve ...............AT-142,AT-144
Display and amp.assembly ...............ATC-60,MTC-55
Dome light - See Interior lamp ..........................LT-145
Door glass ...........................................GW-35,GW-38
Door lock ..........................................................BL-126
Door mirror lamp ...............................................LT-145
Door trim .............................................................EI-30
Door, front .............................BL-118,BL-120,GW-35
Door, rear ............................................BL-118,GW-38
Drive belt ...........................................................EM-12
Drive chain (Transfer) .........................TF-114,TF-120
Driver air bag ..................................................SRS-36
DTRL - Wiring diagram .......................................LT-35
Duct and grilles .............................ATC-134,MTC-113
E
ECM input/output signal .....................................EC-52
ECM power supply .............................................EC-71
ECM relay ........................................................EC-232
ECTS - Wiring diagram ....................................EC-105
EGR function ...................................................EC-302
EGR volume control valve ...............................EC-302
EGRC/V - Wiring diagram ................................EC-304
Electric sunroof ..................................................RF-10
Electrical units location ......................................PG-71
Electronic fuel injection pump ...........................EM-49
Engine control circuit diagram ...........................EC-50
Engine control component parts location ...........EC-46
Engine control module (ECM) ...........EC-213,EC-215,
EC-269
Page 1756 of 3171

IDX-4
ALPHABETICAL INDEX
Engine control system diagram and chart .........EC-15
Engine coolant ....................................................CO-7
Engine coolant temperature sensor (ECTS) ....EC-103
Engine oil .............................................................LU-5
Engine oil filter replacement .............................MA-26
Engine oil precautions ..........................................GI-7
Engine removal ...............................................EM-106
Engine room cover ............................................EM-20
Engine serial number ..........................................GI-58
Evaporator ....................................ATC-149,MTC-129
Exhaust manifold ..............................................EM-34
Exhaust system ...................................................EX-2
Exhaust system inspection ..................................EX-2
Expansion valve ............................ATC-150,MTC-130
F
F/FOG - Wiring diagram .....................................LT-74
F/PUMP - Wiring diagram ..EC-248,EC-254,EC-260,
EC-266
Final drive pre-inspection .................................FFD-18
Final drive removal and installation ..RFD-14,RFD-81
Flow charts .........................................................GI-24
Fluid temperature sensor (A/T) ........................AT-118
Fluids ................................................................MA-14
Fluorescent leak detector .............ATC-150,MTC-131
Flywheel (clutch) ................................................CL-17
Flywheel runout ..............................................EM-134
Fog lamp, front ....................................................LT-71
Foot lamp ..........................................................LT-145
Fork rod (M/T) ....................................................MT-23
Freeze frame data .............................................EC-28
Front brake solenoid valve .................AT-137,AT-139
Front bumper ......................................................EI-15
Front case (Transfer) ..........................TF-114,TF-120
Front combination lamp removal and installationLT-30
Front door ................BL-118,BL-120,BL-126,GW-35
Front Door Trim ..................................................EI-30
Front drive shaft (Transfer) ...TF-114,TF-120,TF-133
Front final drive removal and installation (4WD) ...........
FFD-15
Front fog lamp .....................................................LT-71
Front passenger air bag ..................................SRS-40
Front seat ...........................................................SE-20
Front seat belt ............................................SB-3,SB-5
Front seat belt pre-tensioner ...............SRS-3,SRS-47
Front side air bag ............................................SRS-43
Front washer ......................................................WW-4
Front wiper .........................................................WW-4
FRPS - Wiring diagram ....................................EC-120
FTS - Wiring diagram .......................................EC-115
Fuel cut control (at no load high engine speed) .EC-20
Fuel filler lid ......................................................BL-136
Fuel filter ............................................................EC-23
Fuel filter replacement ..........................................FL-4
Fuel gauge ............................................................DI-4
Fuel injection control system .............................EC-18
Fuel injector ............EC-25,EC-123,EC-125,EC-237
Fuel injector and fuel tube ................................EM-44
Fuel leak ............................................................EC-88
Fuel line inspection ..............................................FL-3
Fuel pumpEC-86,EC-217,EC-245,EC-251,EC-258,
EC-263
Fuel pump(Learning Value Clearing) .................EC-24
Fuel rail pressure sensor .................................EC-118
Fuel system .........................................................FL-3
Fuel tank ..............................................................FL-9
Fuel temperature sensor ..................................EC-113
Fuse ......................................................PG-74,PG-84
Fuse and fusible link box ..................................PG-84
Fusible link ............................................PG-74,PG-84
G
Garage jack and safety stand .............................GI-52
Gauges .................................................................DI-4
Gear components (M/T) ....................................MT-21
Generator ...........................................................SC-14
Generator - See Alternator ................................SC-14
Glass ........................GW-11,GW-35,GW-38,GW-43
Glove box lamp ................................................LT-162
GLOW - Wiring diagram ..................................EC-296
Glow plug ............................................EM-41,EC-295
Glow relay ........................................................EC-295
Grease ..............................................................MA-14
Ground distribution ...........................................PG-27
H
H/AIM - Wiring diagram .....................................LT-66
Harness connector ............................................PG-75
Harness layout ..................................................PG-38
Hazard warning lamp .........................................LT-97
Headlamp aiming control ...................................LT-66
Headlamp leveler - See Headlamp aiming control ........
LT-66
Headlamp removal and installation ....................LT-30
Heat up switch .................................................EC-319
Heated seat .......................................................SE-12
Heater and cooling unit (Heater core) ..........ATC-124,
ATC-127
,MTC-103,MTC-106
Heater unit (heater core) ..............ATC-124,ATC-127,
MTC-103
,MTC-106
HEATUP - Wiring diagram ...............................EC-320
Height (Dimensions) ...........................................GI-60
HFC134a (R134a) system precaution .ATC-4,MTC-4
HFC134a (R134a) system service procedureATC-138,
MTC-118
HFC134a (R134a) system service tools ........ATC-16,
MTC-16
HFC134a system service equipment precaution ..........
ATC-12
,MTC-12
High and low reverse clutch solenoid valve ....AT-147,
AT-149
HLC - Wiring diagram ......................................WW-41
Horn .................................................................WW-59
HORN - Wiring diagram ...................................WW-59
How to erase DTC .............................................EC-27
Page 1757 of 3171

IDX-5
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IDX
ALPHABETICAL INDEX
HSEAT - Wiring diagram .......................SE-14,SE-17
I
IATS - Wiring diagram .....................................EC-100
Identification plate ...............................................GI-57
Idle speed ..........................................................EC-38
Ignition key hole illumination .............................LT-145
ILL - Wiring diagram .........................................LT-166
Illumination .......................................................LT-162
In vehicle sensor ...........................ATC-108,ATC-118
INJE/PW - Wiring diagram ...............................EC-284
INJECT - Wiring diagram .....EC-128,EC-240,EC-289
Injection nozzle .......EM-44,EC-123,EC-125,EC-237
Injector adjustment value ...................EC-271,EC-273
Injector adjustment value registration ................EC-25
Input clutch solenoid valve .................AT-132,AT-134
Instrument panel ..................................................IP-10
INT/V - Wiring diagram ....................................EC-315
Intake air control valve control solenoid valve .EC-314
Intake air temperature sensor ............................EC-98
Intake door control linkage adjustment ............ATC-79
Intake door motor ..........ATC-77,ATC-129,MTC-109
Intake manifold ..................................................EM-20
Intake sensor ..ATC-114,ATC-120,MTC-95,MTC-99
Interior .................................................................EI-33
Interior lamp ......................................................LT-145
Interior lamp on-off control ................................LT-145
IPDM (Intelligent power distribution module engine
room) .................................................................PG-14
ISO 15031-2 Terminology ..................................GI-61
J
Jacking points .....................................................GI-52
K
Key illumination ................................................LT-145
KEYLES - Wiring diagram ..................................BL-93
L
Leaf spring (rear) ..............................................RSU-7
Length (Dimensions) ..........................................GI-60
License lamp ....................................................LT-125
Lifting points .......................................................GI-52
Line pressure solenoid valve ...........................AT-114
Line pressure test (A/T) .....................................AT-44
Liquid gasket application ................EM-5,LU-2,CO-2
Location of electrical units .................................PG-71
Low coast brake solenoid valve ..........AT-152,AT-154
Lubricant (R134a) A/C ......................ATC-24,MTC-24
Lubricants ..........................................................MA-14
Lubrication circuit (engine) ..................................LU-4
Lubrication oil A/C ............................ATC-24,MTC-24
Lubrication-locks, hinges and hood latches .......MA-39
M
MAFS - Wiring diagram .....................................EC-94
Magnet clutch .ATC-87,ATC-143,MTC-79,MTC-123
MAIN - Wiring diagram ......................................EC-72
Main drive gear (M/T) ........................................MT-21
Mainshaft (M/T) ..................................................MT-21
Major overhaul (Final drive)FFD-17,RFD-15,RFD-82
Major overhaul (Transfer) ................................TF-112
Malfunction indicator (MI) ..................................EC-28
Map lamp ..........................................................LT-145
Mass air flow sensor (MAFS) .............................EC-92
Master cylinder (brake) ......................................BR-17
Master cylinder (clutch) ........................................CL-9
Meter .....................................................................DI-4
METER - Wiring diagram ....................................DI-10
MI & data link connectors circuit ......................EC-354
MIL/DL - Wiring diagram ..................................EC-354
Mode door control linkage adjustment ............ATC-65,
MTC-59
Mode door motor ............ATC-63,ATC-130,MTC-58,
MTC-110
Model variation ...................................................GI-56
Multiport fuel injection precautions .......................GI-6
N
NATS - Wiring diagram ....................................BL-173
NATS (Nissan anti-theft system) precautions .......GI-3
NVH troubleshooting (AX) .................................FAX-4
NVH troubleshooting (BR) ...................................BR-5
NVH troubleshooting (EM) ................................EM-10
NVH troubleshooting (Final drive) ........FFD-6,RFD-7,
RFD-39
NVH troubleshooting (M/T) ..................................MT-6
NVH troubleshooting (Propeller shaft) .................PR-2
NVH troubleshooting (ST) ....................................PS-5
NVH troubleshooting (Transfer) .........................TF-11
NVH troubleshooting (WT)NVH troubleshooting (WT) .
WT-2
O
Oil cooler (engine) .............................................LU-11
Oil filter .................................................................LU-8
Oil pan (engine) ................................................EM-36
Oil pressure (engine) ...........................................LU-5
Oil pump (A/T) .................................................AT-281
Oil pump (engine) ..............................................LU-14
Oil seal replacement (engine) ...........................EM-70
Oil seal replacement (front of final drive) ...........FFD-9
Oil seal replacement (side of final drive) ..........FFD-13
On board diagnostic system ..............................EC-27
Operating cylinder (clutch) .................................CL-11
Overheat ..........................................................EC-132
Oversize piston ...............................................EM-129
Page 1758 of 3171

IDX-6
ALPHABETICAL INDEX
P
P/SCKT - Wiring diagram ................................WW-57
Park/Neutral position switch ............................EC-342
Park/neutral position switch (A/T) ......................AT-99
Park/neutral position switch (M/T) ........MT-12,MT-19
Parking brake control ...........................................PB-2
Personal lamp ...................................................LT-145
Pilot bushing replacement ..............................EM-111
Piston pin inspection .......................................EM-125
Piston ring inspection ......................................EM-126
Piston to bore clearance .................................EM-129
Planetary carrier (Transfer) ..............................TF-129
PNP/SW - Wiring diagram ...............................EC-343
POWER - Wiring diagram ....................................PG-5
Power seat .........................................................SE-10
Power steering fluid level ..................................MA-37
Power steering gear ...........................................PS-14
Power steering oil pump ....................................PS-25
Power steering system bleeding ..........................PS-6
Power supply routing ...........................................PG-4
Power window ...................................................GW-15
Precations for Leak detection dye ....ATC-14,MTC-14
Precautions (General) ...........................................GI-4
Pre-delivery inspection .......................................MA-5
Pressure plate - See Clutch cover .....................CL-17
Pressure switch 1 ..............................AT-139,AT-156
Pressure switch 2 ............................................AT-154
Pressure switch 3 ..............................AT-134,AT-158
Pressure switch 5 ..............................AT-144,AT-160
Pressure switch 6 ..............................AT-149,AT-162
Pressure test (A/T) .............................................AT-44
Priming pump .....................................................EC-23
Propeller shaft ............................................PR-3,PR-7
Propeller shaft inspection .................................MA-32
Propeller shaft on vehicle service ........................PR-7
Propeller shaft vibration .............................PR-3,PR-7
Q
Quick-glow system ...........................................EC-295
R
R/FOG - Wiring diagram .....................................LT-89
Radiator ................................................CO-11,CO-15
Rear bumper .......................................................EI-17
Rear case (Transfer) ...........................TF-114,TF-120
Rear combination lamp removal and installation ..........
LT-144
Rear cover packing replacement diff. ..............FFD-14
Rear door ..........................................................GW-38
Rear seat ...........................................................SE-29
Rear seat belt ............................................SB-7,SB-9
Rear window .....................................................GW-43
Rear window defogger ......................................GW-47
Refrigerant connection precaution ........ATC-5,MTC-5
Refrigerant discharging evacuating chargingATC-138,
MTC-118
Refrigerant general precaution ............ATC-5,MTC-5
Refrigerant lines ...........ATC-138,ATC-146,ATC-147,
MTC-118
,MTC-126,MTC-127
Refrigerant pressure sensor ............EC-325,ATC-92,
ATC-147
,MTC-85,MTC-127
Refrigeration cycle ...........................ATC-20,MTC-20
Relay box ..........................................................PG-85
Removal and installation (A/T) .........................AT-247
Removal and installation (Transfer) .................TF-111
Reverse idler shaft (M/T) ..................................MT-21
Reverse lamp switch (M/T) - See Back-up lamp switch
(M/T) .....................................................MT-12
,MT-19
Reverse main gear (M/T) ..................................MT-21
Revolution sensor (A/T) .....................AT-103,AT-238
Road wheel size .................................................GI-60
Rocker cover .....................................................EM-56
Room lamp ......................................................LT-145
Room lamp - See Interior lamp ........................LT-145
ROOM/L - Wiring diagram ...............................LT-149
RP/SEN - Wiring diagram ................................EC-326
S
S/SIG - Wiring diagram ....................................EC-348
SCTC/V - Wiring diagram ................................EC-219
SEAT - Wiring diagram ..........................SE-10,SE-11
Seat belt inspection ..............................SB-11,MA-40
Seat belt pre-tensioner ...................................SRS-47
Seat belt pre-tensioner disposal .....................SRS-49
Seat belt, front ...........................................SB-3,SB-5
Seat belt, rear ............................................SB-7,SB-9
Seat, front ..........................................................SE-20
Seat, rear ...........................................................SE-29
Self-diagnosis (Transfer) ...................................TF-49
SHIFT - Wiring diagram ...................................AT-213
Shift control (Transfer) .....................................TF-135
Shift control components (M/T) .........................MT-23
Shift fork (M/T) ..................................................MT-23
Shift lever ..........................................................MT-13
Shift lock system ..............................................AT-212
Shock absorber (front) ....................................FSU-11
Shock absorber (rear) .......................................RSU-6
Side air bag .....................................................SRS-43
Side air bag (satellite) sensor .........................SRS-46
Side curtain air bag .........................................SRS-44
Side trim ..............................................................EI-33
SMJ (super multiple junction) ...........................PG-81
Spare tire size .....................................................GI-60
Speedometer ........................................................DI-4
Spiral cable .....................................................SRS-38
SROOF - Wiring diagram ...................................RF-14
SRS - See Supplemental Restraint System .....SRS-6
SRS - Wiring diagram .....................................SRS-13
SRS Trouble diagnoses ....................................SRS-9
Stabilizer bar (front) ........................................FSU-12
Stall test (A/T) ....................................................AT-43
Standardized relay ............................................PG-79
START - Wiring diagram ....................................SC-28
Start signal .......................................................EC-348
Page 1759 of 3171

IDX-7
A
C
D
E
F
G
H
I
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K
L B
IDX
ALPHABETICAL INDEX
Starter ................................................................SC-27
Starting system ..................................................SC-27
Steering gear, linkage and transfer gear inspection .....
MA-36
,MA-37
Steering linkage .................................................PS-14
Steering wheel and column .................................PS-8
Step lamp .........................................................LT-145
Stop lamp .........................................................LT-121
Stop lamp switch .............................................EC-330
STOP/L - Wiring diagram .................................LT-121
Striking rod (M/T) ...............................................MT-23
Strut (front) ......................................................FSU-10
Sun roof, electric ................................................RF-10
Sunload sensor ..............................................ATC-112
Sunroof ..................................................RF-10,RF-21
Super lock ...........................................................BL-55
Supplemental Restraint System ........................SRS-6
Symbols and abbreviations .....................GI-10,GI-23
Symptom matrix chart ........................................EC-42
Synchronizer (M/T) ............................................MT-21
T
Tachometer ..........................................................DI-4
Tail lamp ...........................................................LT-125
TAIL/L - Wiring diagram ....................................LT-127
TC boost control solnoid valve ........................EC-309
TC boost sensor ..............................................EC-153
TCC/V - Wiring diagram ..................................EC-311
TCM circuit diagram ..........................................AT-42
TCM inspection table .........................................AT-76
Thermostat ........................................................CO-24
Three way catalyst precautions ............................GI-5
Throttle body ......................................................EM-20
Tie-rod ...............................................................PS-14
Timing chain .........................................EM-73,EM-79
Timing gear ........................................................EM-79
Tire rotation .......................................................MA-34
Tire size ..............................................................GI-60
Torque converter installation ...........................AT-250
Torque convertor clutch solenoid valveAT-110,AT-112
Tow truck towing .................................................GI-53
Towing point .......................................................GI-54
Transfer control device .............TF-74,TF-78,TF-105
Transfer control unit inspection table ..................TF-38
Transfer oil replacement ....................................MA-32
Transfer serial number .......................................GI-58
Transmission case (M/T) ...................................MT-19
Transmission serial number ....................GI-58,GI-59
Tread-FR&RR (Dimensions) ..............................GI-60
Trim .....................................................................EI-33
Trouble diagnoses ..............................................GI-11
Turbine revolution sensor ................................AT-123
Turbocharger .....................................................EM-28
Turbocharger charge air cooler .........................EM-18
Turbocharger precautions ....................................GI-6
TURN - Wiring diagram ....................................LT-100
Turn signal lamp .................................................LT-97
Two-pole lift ........................................................GI-52
V
Vacuum hose drawing (Engine control) .............EC-16
Vacuum pump ...................................................EM-42
Valve clearance ................................................EM-66
Valve guide .....................................................EM-101
Valve lifter .........................................................EM-62
Valve seat .......................................................EM-103
Valve spring ....................................................EM-104
Vanity mirror lamp .............................................LT-145
Vehicle identification number ..............................GI-57
Vehicle recovery (freeing a stuck vehicle) ..........GI-54
VEHSEC - Wiring diagram ...............................BL-143
Viscosity number (SAE) ....................................MA-15
W
Wait detection switch ..............................TF-63
,TF-66
WARN - Wiring diagram .....................................DI-30
Warning chime ....................................................DI-51
Warning lamps ....................................................DI-28
Washer, front .....................................................WW-4
Water pump ......................................................CO-21
Water temperature gauge .....................................DI-4
Wheel alignment (front) .....................................FSU-7
Wheel balance ..................................................MA-34
Wheel bearing (front) .........................................FAX-5
Wheel bearing (rear) .........................................RAX-6
Wheel sensors (ABS) .....................................BRC-37
Wheel size ..........................................................GI-60
Wheelbase (Dimensions) ....................................GI-60
Width (Dimensions) ............................................GI-60
WINDOW - Wiring diagram ...............................GW-20
Window, door ......................................GW-35,GW-38
Window, rear .....................................................GW-43
Windshield ........................................................GW-11
WIPER - Wiring diagram ..................................WW-12
Wiper, front ........................................................WW-4
Wiring Diagram (Cell code) list ..........................PG-68
Wiring diagrams ..................................................GI-15
Page 1760 of 3171

IP-1
INSTRUMENT PANEL
IBODY
CONTENTS
C
D
E
F
G
H
J
K
L
M
SECTIONIP
A
B
IP
INSTRUMENT PANEL
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS)“AIRBAG”and“SEATBELTPRE-TEN-
SIONER” .................................................................. 2
Precautions for SRS “AIR BAG” and “SEAT BELT
PRE-TENSIONER” Service ..................................... 2
PREPARATION ........................................................... 3
Commercial Service Tools ........................................ 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES..... 4
Work Flow ................................................................ 4
CUSTOMER INTERVIEW ..................................... 4
DUPLICATE THE NOISE AND TEST DRIVE ....... 5
CHECK RELATED SERVICE BULLETINS ........... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 5
REPAIR THE CAUSE ........................................... 5
CONFIRM THE REPAIR ....................................... 5
Generic Squeak and Rattle Troubleshooting ........... 6
INSTRUMENT PANEL .......................................... 6
CENTER CONSOLE ............................................. 6
DOORS ................................................................. 6TRUNK .................................................................. 6
SUNROOF/HEADLINING ..................................... 7
OVERHEAD CONSOLE (FRONT AND REAR)..... 7
SEATS ................................................................... 7
UNDERHOOD ....................................................... 7
Diagnostic Worksheet ............................................... 8
INSTRUMENT PANEL ASSEMBLY ......................... 10
Removal and Installation ........................................ 10
INSTRUMENT PANEL ........................................ 10
CLUSTER LID C ................................................. 11
CLUSTER LID D ................................................. 12
LOWER INSTRUMENT PANEL LH ..................... 13
COMBINATION METER ...................................... 13
A/T CONTROL FINISHER (A/T) .......................... 14
CONSOLE BOOT M/T ........................................ 14
LOWER INSTRUMENT PANEL RH AND GLOVE
BOX ..................................................................... 15
CENTER CONSOLE ........................................... 16
Disassembly and Assembly .................................... 17
CENTER CONSOLE ........................................... 17