NISSAN PATROL 1998 Y61 / 5.G Body Service Manual

REMOVAL
+After any adjustment, check sunroof operation and lid alignment.
+Handle ®nisher plate and glass lid with care so as not to cause damage.
+It is desirable for easy installation to mark each point before removal.
CAUTION:
Always work with a helper.
Shade assemblySunroof frame assemblyWind de¯ector assemblyLid assemblyMotor assembly
Tilt glass lid up.
V1Side trim
V2Sunroof lid mounting nuts
V3Lid assembly
V4Rear drain mounting screws
V5Rear drain assembly
Use the sunroof switch to tilt the glass lid downward and slide it about 300 mm
(11.81 in) backward.
V6Wind de¯ector holder
V7Wind de¯ector mounting screws
V8Wind de¯ector assembly
Sunroof switch/interior accessories/headlining
+For details, refer to ``Roof Trim'' in ``INTERIOR TRIM'', BT-20.
V9Motor switch bracket
V10Motor assembly
V11Drain hoses
V12Sunroof unit bracket
V13Sunroof frame assembly
V14Shade stopper
V15Shade assembly
SUNROOF
BT-40

.For Wiring Diagram, refer to ``ELECTRIC SUNROOF'' in EL section.
SBT555
SUNROOF
BT-41

REMOVAL
After removing moldings, remove glass using piano wire or power
cutting tool and an in¯atable pump bag.
WARNING:
When cutting the glass from the vehicle, always wear safety
glasses and heavy gloves to help prevent glass splinters from
entering your eyes or cutting your hands.
CAUTION:
+Be careful not to scratch the glass when removing.
+Do not set or stand the glass on its edge. Small chips may
develop into cracks.
INSTALLATION
+Use a genuine Nissan Urethane Adhesive Kit or equivalent
and follow the instructions furnished with it.
+While the urethane adhesive is curing, open a door win-
dow. This will prevent the glass from being forced out by
passenger compartment air pressure when a door is
closed.
+The molding must be installed securely so that it is in
position and leaves no gap.
+Inform the customer that the vehicle should remain sta-
tionary until the urethane adhesive has completely cured
(preferably 24 hours). Curing time varies with temperature
and humidity.
WARNING:
+Keep heat and open ¯ames away as primers and adhesive
are ¯ammable.
+The materials contained in the kit are harmful if swallowed,
and may irritate skin and eyes. Avoid contact with the skin
and eyes.
+Use in an open, well ventilated location. Avoid breathing
the vapors. They can be harmful if inhaled. If affected by
vapor inhalation, immediately move to an area with fresh
air.
+Driving the vehicle before the urethane adhesive has com-
pletely cured may affect the performance of the windshield
in case of an accident.
CAUTION:
+Do not use an adhesive which is past its usable term. Shelf
life of this product is limited to six months after the date
of manufacture. Carefully adhere to the expiration or
manufacture date printed on the box.
+Keep primers and adhesive in a cool, dry place. Ideally,
they should be stored in a refrigerator.
+Do not leave primers or adhesive cartridge unattended
with their caps open or off.
+The vehicle should not be driven for at least 24 hours or
until the urethane adhesive has completely cured. Curing
time varies depending on temperature and humidities. The
curing time will increase under higher temperatures and
lower humidities.
SBF034B
SBT472
SBT473
WINDSHIELD AND WINDOWS
BT-42

Windshield
REPAIRING WATER LEAKS FOR WINDSHIELD
Leaks can be repaired without removing and reinstalling glass.
If water is leaking between caulking material and body or glass, determine the extent of leakage. This
can be determined by applying water while pushing glass outward.
To stop the leak, apply primer and then sealant to the leak point.
SBT556
WINDSHIELD AND WINDOWS
BT-43

Rear Side Window
SBT557
WINDSHIELD AND WINDOWS
BT-44

Back Door Window
SBT558
WINDSHIELD AND WINDOWS
BT-45

Door Mirror
CAUTION:
Be careful not to scratch door rearview mirror body.
.For Wiring Diagram, refer to ``POWER DOOR MIRROR'' in EL section.
REMOVAL Ð Door mirror
V1Remove door trim. Refer to ``Door Trim'' for details, BT-18.
V2Remove clip securing inner cover, then remove inner cover.
V3Roll back sealing screen and remove door mirror harness connector.
V4Remove door mirror harness clip.
V5Remove bolts securing door mirror, then remove door mirror assembly.
SBT559
MIRROR
BT-46

CAB BODY
+Remove following parts in engine room at least.
(1) Main harness and other wiring harness
+Disconnect brake and clutch line in engine compartment.
+Remove following parts from underbody at least.
(1) Transmission and transfer control levers
(2) Parking brake control lever and cable
(3) Main harness and other wiring harness
SBF025E
CAB BODY
BT-47

Body Mounting
When removing, be sure to replace bolts and nuts (sealant applied bolts or self-lock nuts are used for all
mounting).
SBT573
CAB BODY
BT-48

+All dimensions indicated in ®gures are actual ones.
+When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge
itself to make sure there is no free play.
+When a measuring tape is used, check to be sure there is no elongation, twisting or bending.
+Measurements should be taken at the center of the mounting holes.
+An asterisk (*) following the value at the measuring point indicates that the measuring point on the other
side is symmetrically the same value.
+The coordinates of the measurement points are the distances measured from the standard line of ``X'', ``Y''
and ``Z''.
Engine Compartment
MEASUREMENT
SBF874GD
SBT560
BODY ALIGNMENT
BT-49