NISSAN TEANA 2008 Service Manual

CHG
ALTERNATOR
CHG-23
< ON-VEHICLE REPAIR >
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 Temporarily tighten all of alternator bolt and nuts. And then
tighten them in numerical order shown in the figure.
 Be sure to tighten “B” terminal nut carefully.
 Install alternator and check tension of belt. Refer to EM-12, "
Checking".
 For this model, the power generation voltage variable control system that controls the power gener-
ation voltage of the alternator has been adopted. Therefore, the power generation voltage variable
control system operation inspection should be performed after replacing the alternator, and then
make sure that the system operates normally. Refer to CHG-20, "
Inspection Procedure".
Disassembly and AssemblyINFOID:0000000003860540
DISASSEMBLY
Rear bracket assembly
NOTE:
Rear bracket assembly may be hard to remove because a ring is
used to lock outer race of rear bearing. To facilitate removal of rear
bracket assembly, heat only the bearing box section until the temper-
ature increases to approximately 30°C (86°F) with a soldering iron
(200W capacity).
CAUTION:
Never use a heat gun, as if can damage diode assembly.
Front Cover
1. Set rotor to the vise.
CAUTION:
 Be careful not to damage the rotor.
 Use copper plate or thick cloth for rotor in the vise.
2. Remove pulley cap, using suitable tool.
JPMIA0831ZZ
SEL032Z
SKIB0531E

CHG-24
< ON-VEHICLE REPAIR >
ALTERNATOR
3. Remove alternator pulley, using alternator pulley adaptor (A)
[SST:KV10118200].
ASSEMBLY
Rear Bearing
CAUTION:
 Never reuse rear bearing. Replace with a new one.
 Never lubricate rear bearing outer race.
Rear bracket assembly Installation
1. Fit brush assembly, diode assembly, regulator assembly and
stator.
2. Push brushed up with fingers and install them to rotor.
NOTE:
Take care not damage slip ring sliding surface.
InspectionINFOID:0000000003860541
ALTERNATOR PULLEY INSPECTION
Perform the following.
 Make sure that alternator pulley does not rattle.
 Make sure that alternator pulley nut is tight.
JSMIA0063ZZ
SKIB4529E
SKIB4530E

CHG
SERVICE DATA AND SPECIFICATIONS (SDS)
CHG-25
< SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
AlternatorINFOID:0000000003860542
Applied modelVQ25DE, VQ35DE
Typ eA003TJ1791
MITSUBISHI make
Nominal rating [V - A] 12 - 130
Ground polarityNegative
Minimum revolution under no-load (When 13.5 V is ap-
plied)[rpm] Less than 1,300
Hot output current (When 13.5 V is applied) [A/rpm]More than 61/1,500
More than 109/2,500
More than 129/5,000
Regulated output voltage [V] 14.1 - 14.7
Minimum length of brush [mm (in)] More than 5.00 (0.197)
Brush spring pressure [N (g, oz)] 4.1 - 5.3 (418 - 541, 14.7 - 19.1)
Slip ring minimum outer diameter [mm (in)] More than 22.1 (0.870)
Rotor (Field coil) resistance [Ω] 1.8 - 2.2

CO-1
ENGINE
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CONTENTS
ENGINE COOLING SYSTEM
FUNCTION DIAGNOSIS .. .............................2
DESCRIPTION ............................................... .....2
Engine Cooling System ..................................... ......2
Engine Cooling System Schematic .........................2
SYMPTOM DIAGNOSIS ...............................3
OVERHEATING CAUSE ANALYSIS ............. .....3
Troubleshooting Chart ........................................ ......3
PRECAUTION ...............................................5
PRECAUTIONS .............................................. .....5
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
5
Liquid Gasket ...........................................................5
PREPARATION ............................................7
PREPARATION .............................................. .....7
Special Service Tool ........................................... ......7
Commercial Service Tools .......................................7
ON-VEHICLE MAINTENANCE .....................8
ENGINE COOLANT ....................................... .....8
Inspection ............................................................ ......8
Draining .....................................................................8
Refilling .....................................................................9
Flushing ...................................................................10
RADIATOR .........................................................12
RADIATOR CAP .................................................... ....12
RADIATOR CAP : Inspection ..................................12
RADIATOR ............................................................ ....12
RADIATOR : Inspection ..........................................12
ON-VEHICLE REPAIR .................................13
RADIATOR ....... ................................ .................13
Exploded View ..................................................... ....13
Removal and Installation .........................................13
Inspection ................................................................15
COOLING FAN ..................................................16
Exploded View .........................................................16
Removal and Installation .........................................16
Disassembly and Assembly .....................................17
Inspection ................................................................17
WATER PUMP ..................................................18
Exploded View .........................................................18
Removal and Installation .........................................18
Inspection ................................................................21
WATER INLET AND THERMOSTAT ASSEM-
BLY ....................................................................
23
Exploded View .........................................................23
Removal and Installation .........................................23
Inspection ................................................................24
WATER OUTLET AND WATER PIPING ..........25
Exploded View .........................................................25
Removal and Installation .........................................25
Inspection ................................................................26
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .............................................
27
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
27
Periodical Maintenance Specification .................. ....27
Radiator ...................................................................27
Thermostat ..............................................................27

CO-2
< FUNCTION DIAGNOSIS >
DESCRIPTION
FUNCTION DIAGNOSIS
DESCRIPTION
Engine Cooling SystemINFOID:0000000003793159
Engine Cooling System SchematicINFOID:0000000003793160
JPBIA1682GB
JPBIA1683GB

OVERHEATING CAUSE ANALYSIS
CO-3
< SYMPTOM DIAGNOSIS >
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SYMPTOM DIAGNOSIS
OVERHEATING CAUSE ANALYSIS
Troubleshooting ChartINFOID:0000000003793161
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
— Thermostat stuck closed —
Damaged finsDust contamination or pa-
per clogging
Physical damage
Clogged radiator cooling
tubeExcess foreign material
(rust, dirt, sand, etc.)
Reduced air flowCooling fan does not oper-
ate
Fan assembly — High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio———
Poor engine coolant quality — Engine coolant density —
Insufficient engine coolantEngine coolant leakageCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tankExhaust gas leakage into
cooling systemCylinder head deterioration
Cylinder head gasket deteri-
oration

CO-4
< SYMPTOM DIAGNOSIS >
OVERHEATING CAUSE ANALYSIS
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for ex-
tended time
Driving at extremely high
speed
Powertrain system malfunc-
tion
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
— Blocked radiator grilleInstalled car brassiere
Mud contamination or paper
clogging
Blocked radiator —
Blocked condenser
Blocked air flow
Installed large fog lamp Symptom Check items

PRECAUTIONS
CO-5
< PRECAUTION >
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000003801896
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIRBAG” and “SEAT BELT” of this
Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
 Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIRBAG”.
 Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
Liquid GasketINFOID:0000000003793163
REMOVAL OF LIQUID GASKET SEALING
 After removing mounting nuts and bolts, separate the mating sur-
f a c e u s i n g t h e s e a l c u t t e r [ S S T: K V 1 0 1111 0 0 ( J37228)] (A) and
remove old liquid gasket sealing.
CAUTION:
Be careful not to damage the mating surfaces.
 Tap (B) the seal cutter [SST: KV10111100 (J37228)] to insert it, and
then slide (C) it by tapping on the side as shown in the figure.
 In areas where seal cutter [SST: KV10111100 (J37228)] is difficult
to use, use a plastic hammer to lightly tap the parts, to remove it.
CAUTION:
If for some unavoidable reason tool such as a screwdriver is
used, be careful not to damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper (A), remove old liquid gasket adhering to the liq-
uid gasket application surface and the mating surface.
 Remove liquid gasket completely from the groove of the liquid
gasket application surface, mounting bolts, and bolt holes.
2. Wipe the liquid gasket application surface and the mating sur-
face with white gasoline (lighting and heating use) to remove
adhering moisture, grease and foreign materials.
JPBIA0052ZZ
JPBIA0053ZZ

CO-6
< PRECAUTION >
PRECAUTIONS
3. Attach liquid gasket tube to the tube presser (commercial ser-
vice tool).
Use Genuine Liquid Gasket or equivalent.
4. Apply liquid gasket without breaks to the specified location with
the specified dimensions.
 If there is a groove for the liquid gasket application, apply liq-
uid gasket to the groove.
 As for the bolt holes (B), normally apply liquid gasket inside
the holes. Occasionally, it should be applied outside the holes.
Check to read the text of service manual.
 Within five minutes of liquid gasket application, install the mat-
ing component.
 If liquid gasket protrudes, wipe it off immediately.
 Never retighten after mounting bolts and nuts the installation.
 After 30 minutes or more have passed from the installation, fill
engine oil and engine coolant.
CAUTION:
If there are specific instructions in this manual, observe them.
EMA0622D
A: Groove
: Inside
JPBIA0010ZZ

PREPARATION
CO-7
< PREPARATION >
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PREPARATION
PREPARATION
Special Service ToolINFOID:0000000003793164
Commercial Service ToolsINFOID:0000000003793165
Tool number
(SPX North America No.)
Tool nameDescription
K V 1 0 1111 0 0
(J37228)
Seal cutterRemoving water pump cover
NT046
Tool nameDescription
Tube presser Pressing the tube of liquid gasket
Power toolLoosening nuts and bolts
Radiator cap tester Checking radiator and radiator cap
Radiator cap tester adapter Adapting radiator cap tester to radiator cap
and radiator pipe (upper) filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
S-NT052
PBIC0190E
PBIC1982E
S-NT564