NISSAN TEANA 2014 Service Manual

DIAGNOSIS AND REPAIR WORKFLOWHA-15
< BASIC INSPECTION >
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BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
WorkflowINFOID:0000000009463921
OVERALL SEQUENCE
DETAILED FLOW
1.INTERVIEW CUSTOMER
Interview the customer to obtain as much informa tion as possible about the conditions and environment under
which the malfunction occurred.
ALIIA0440GB
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HA-16
< BASIC INSPECTION >
DIAGNOSIS AND REPAIR WORKFLOW
>> GO TO 2.
2.SYMPTOM CHECK
Verify symptoms.
>> GO TO 3.
3.CHECK FOR DTCS
With CONSULT
1. Turn ignition switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
3. Check DTC.
Is any DTC detected?
YES >> GO TO 4.
NO >> GO TO 5.
4.PERFORM DTC DIAGNOSTIC PROCEDURE
Perform the diagnostic procedure for the detected DTC. Refer to HAC-30, "DTC Inspection Priority Chart"
.
>> GO TO 7.
5.OPERATION CHECK
Perform the operation check. Refer to HAC-48, "Work Procedure"
(automatic A/C) or HAC-140, "Work Proce-
dure" (manual A/C).
>> GO TO 6.
6.SYMPTOM DIAGNOSIS
Check the symptom diagnosis table. Refer to HA-17, "Symptom Table"
.
>> GO TO 8.
7.VERIFY REPAIR.
With CONSULT
1. Turn ignition switch ON.
2. Select “Self Diagnostic Result” mode of “HVAC” using CONSULT.
3. Check DTC.
Is any DTC detected?
YES >> GO TO 4.
NO >> GO TO 8.
8.PERFORM FINAL OPERATION CHECK
Perform the operation check. Refer to HAC-48, "Work Procedure"
(automatic A/C) or HAC-140, "Work Proce-
dure" (manual A/C).
Does it operate normally?
YES >> Inspection End.
NO >> GO TO 2.
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HEATER AND AIR CONDITIONING SYSTEM SYMPTOMS
HA-17
< SYMPTOM DIAGNOSIS >
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SYMPTOM DIAGNOSIS
HEATER AND AIR CONDITIONING SYSTEM SYMPTOMS
Symptom TableINFOID:0000000009463922
SYMPTOM TABLE
Symptom Reference Page
A/C system does not come on. Go to Trouble Diagnosis Procedure for A/C System. HAC-159
(manual A/C)
HAC-99
(automatic A/C)
A/C system cannot be controlled. Go to Self-diagnosis Function. HAC-139
(manual A/C)
HAC-46
(automatic A/C)
Air outlet does not change. Go to Trouble Diagnosis Procedure for Mode Door
Motor. HAC-142
(manual A/C)
HAC-73
(automatic A/C)
Mode door motor is malfunctioning.
Discharge air temperature does not change.
Go to Trouble Diagnosis Procedure for Air Mix Door
Motor. HAC-144
(manual A/C)
HAC-69
(automatic A/C driver side)
HAC-71
(automatic A/C passen-
ger side)
Air mix door motor is malfunctioning.
Intake door does not change.
Go to Trouble Diagnosis Procedure for Intake Door
Motor. HAC-146
(manual A/C)
HAC-75
(automatic A/C)
Intake door motor is malfunctioning.
Blower motor operation is malfunctioning. Go to Trouble Diagnosis Procedure for Blower Mo-
tor. HAC-148
(manual A/C)
HAC-84
(automatic A/C)
Magnet clutch does not engage. Go to Trouble Diagnosis Procedure for Magnet
Clutch. HAC-151
(manual A/C)
HAC-87
(automatic A/C)
Insufficient cooling. Go to Trouble Diagnosis Procedure for Insufficient
Cooling. HAC-155
(manual A/C)
HAC-96
(automatic A/C)
Insufficient heating. Go to Trouble Diagnosis Procedure for Insufficient
Heating. HAC-157
(manual A/C)
HAC-98
(automatic A/C)
Noise. Go to Trouble Diagnosis Procedure for Noise. HA-20
A/C switch LED does not illuminate. Go to Trouble Diagnosis Procedure for A/C System.HAC-152 (manual A/C)
HAC-83
(automatic A/C)
Mode button LED(s) does not illuminate. Go to Trouble Diagnosis Procedure for A/C System. HAC-152
(manual A/C)
HAC-83
(automatic A/C)
Both high- and low-pressure sides are too
high. Go to Trouble Diagnosis Procedure for Abnormal
Pressure. HA-18
High-pressure side is too high and low-pres-
sure side is too low. Go to Trouble Diagnosis Procedure for Abnormal
Pressure. HA-18
High-pressure side is too low and low-pres-
sure side is too high. Go to Trouble Diagnosis Procedure for Abnormal
Pressure. HA-18
Both high- and low-pressure side some-
times becomes negative. Go to Trouble Diagnosis Procedure for Abnormal
Pressure. HA-18
Low-pressure side sometimes becomes
negative. Go to Trouble Diagnosis Procedure for Abnormal
Pressure. HA-18
Low-pressure side becomes negative.
Go to Trouble Diagnosis Procedure for Abnormal
Pressure. HA-18
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HA-18
< SYMPTOM DIAGNOSIS >
REFRIGERATION SYSTEM SYMPTOMS
REFRIGERATION SYSTEM SYMPTOMS
Trouble Diagnosis For Unusual PressureINFOID:0000000009463923
Diagnose using a manifold gauge whenever system’s high and/or low side pressure(s) is/are unusual. The
marker above the gauge scale in the following tables indicates the standard (usual) pressure range. Refer to
above table (Ambient air temperature-to-operating pres sure table) since the standard (usual) pressure, how-
ever, differs from vehicle to vehicle.
Symptom TableINFOID:0000000009463924
Gauge indication Refrigerant cycle Probable cause Corrective action
Both high and low pressure sides
are too high. The pressure returns to nor-
mal soon after sprinkling wa-
ter on condenser. Overfilled refrigerant. Collect all refrigerant, evacuate
refrigerant cycle again, and
then refill it with the specified
amount of refrigerant.
Air flow to condenser is insuf-
ficient. Insufficient condenser cooling
performance.
• Poor fan rotation of radiator and condenser.
• Improper installation of air
guide.
• Clogged or dirty condenser fins. • Repair or replace malfunc-
tioning parts.
• Clean and repair condenser
fins.
When compressor is stopped,
a high-pressure reading
quickly drops by approximate-
ly 196 kPa (2 kg/cm
2, 28 psi).
It then gradually decreases. Air mixed in refrigerant cycle.
Collect all refrigerant, evacuate
refrigerant cycle again, and
then refill it with the specified
amount of refrigerant.
• Low-pressure pipe is cooler than the outlet of evapora-
tor.
• Low-pressure pipe is frost- ed. Expansion valve opened too
much (excessive flow of refrig-
erant). Replace expansion valve.
High-pressure side is excessively
high and low-pressure side is too
low.
High-pressure pipe and upper
side of condenser become
hot, however, liquid tank does
not become so hot. Clogged or crushed high-pres-
sure pipe located between
compressor and condenser. Repair or replace the malfunc-
tioning parts.
High-pressure side is too low and
low-pressure side is too high. • The readings of both sides
become equal soon after
compressor operation
stops.
• There is no temperature dif- ference between high- and
low-pressure sides. Malfunction in compressor sys-
tem (insufficient compressor
pressure operation).
• Damage or breakage of
valve.
• Malfunctioning gaskets. Replace compressor.
AC359A
AC360A
AC356A
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REFRIGERATION SYSTEM SYMPTOMSHA-19
< SYMPTOM DIAGNOSIS >
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Both high and low pressure sides
are too low. • The area around evapora-
tor outlet does not become
cold.
• The area around evapora- tor inlet becomes frosted. Clogged expansion valve.
• Breakage of temperature sensor.
• Clogging by foreign material. Eliminate foreign material from
expansion valve or replace it.
• There is a temperature dif- ference between the areas
around outlet and inlet
pipes of liquid tank.
• Liquid tank becomes frost- ed. Malfunction in inner liquid tank
(clogged strainer). Replace liquid tank.
Evaporator becomes frosted. Clogged or crushed low-pres-
sure pipe. Repair or replace malfunction-
ing parts.
Malfunction in intake air tem-
perature sensor. Check intake sensor system.
Refer to HAC-64, "Component
Inspection".
There is a small temperature
difference between the high
and low pressure pipes for re-
frigerant cycle. • Shortage of refrigerant.
• Leakage of refrigerant. • Check for leakage.
• Collect all refrigerant, evacu-
ate refrigerant cycle again,
and then refill it with the spec-
ified amount of refrigerant.
Low-pressure side sometimes be-
comes negative. • Sometimes the area
around evaporator outlet
does not become cold.
• Sometimes the area
around evaporator inlet is
frosted. • Icing caused by the mixing of
water in cooler cycle.
• Deteriorated dryer in liquid
tank. • Collect all refrigerant.
• Evacuate refrigerant cycle completely, and then refill it
with the specified amount of
refrigerant. At this time, al-
ways replace liquid tank.
Hunting in high-pressure side. There is no temperature dif-
ference between high- and
low-pressure sides. Malfunctioning variable valve
in compressor. • Replace compressor.
• Check ECV system.
Gauge indication Refrigerant cycle Probable cause Corrective action
AC353A
AC354A
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HA-20
< SYMPTOM DIAGNOSIS >
NOISE
NOISE
Symptom TableINFOID:0000000009463925
Symptom Noise source Probable cause Corrective action
Unusual noise from compressor
when A/C is ON. Inside of compressor
Wear, breakage or clogging of foreign
material in inner parts. Check compressor oil. Re-
fer to HA-25, "Inspection"
.
Magnet clutch Contact of clutch disc with pulley. Check clearance between
clutch disc and pulley.
Compressor body Loosened compressor mounting bolts. Check bolts for tightness.
Refer to HA-30, "COM-
PRESSOR : Exploded
View".
Unusual noise from cooler piping. Cooler piping (pipe and
flexible hose) Improper installation of clip and brack-
et. Check the installation condi-
tion of the cooler piping. Re-
fer to HA-34, "Exploded
View".
Unusual noise from expansion
valve when A/C is ON. Expansion valveShortage of refrigerant. • Check for leakage.
• Collect all refrigerant,
evacuate refrigerant cycle
again, and then refill it
with the specified amount
of refrigerant.
Wear, breakage or clogging of foreign
material in inner parts. Eliminate foreign material
from expansion valve or re-
place it.
Unusual noise from belt. — Loosened beltCheck belt tension. Refer to
MA-13, "DRIVE BELTS :
Checking Drive Belts"
(QR25DE) or MA-22,
"DRIVE BELTS : Checking
Drive Belts" (VQ35DE).
Internal compressor parts get locked Replace compressor. Refer
to HA-30, "COMPRESSOR
: Removal and Installation".
Revision: November 20132014 Altima NAM

REFRIGERANTHA-21
< PERIODIC MAINTENANCE >
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PERIODIC MAINTENANCE
REFRIGERANT
DescriptionINFOID:0000000009463926
CONNECTION OF SERVICE TOOLS AND EQUIPMENT
Leak TestINFOID:0000000009463927
CHECK REFRIGERANT LEAKAGE USING FLUORESCENT LEAK DETECTION DYE
1. Install a fender cover (1).
2. Wear UV safety goggles (2) provided with refrigerant dye leak detection kit (J-43926).
3. Connect power cable (4) of UV lamp (6) to positive and negative terminals of the battery (3).
1. Shut-off valve 2. A/C service valve 3. Recovery/recycling/recharging
equipment
4. Refrigerant container (HFC-134a) 5. Weight scale (J-39650) 6. Vacuum pump (J-39649)
7. Manifold gauge set (J-39183)
A. Preferred (best) method B. Alternative method C. For charging
JSIIA0239ZZ
RJIA3815J
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HA-22
< PERIODIC MAINTENANCE >
REFRIGERANT
4. Press UV lamp switch (5) and check A/C system for refrigerant leakage. (Where refrigerant leakage
occurs, fluorescent leak detec tion dye appears in green color.)
WARNING:
Do not look directly into UV lamp light source.
NOTE:
• For continuous operating time of UV lamp, follow the manufacturer operating instructions.
• Illuminate piping joints from different angles using UV lamp and check that there is no leakage.
• Use a mirror in area that is difficult to see to check refrigerant leakage.
• Refrigerant leakage from evaporator can be detected by soaking cotton swab or a similar material with
drain hose water and illuminating it using UV lamp.
• Dust, dirt and packing materials adhesive used for condenser, evaporator, and other locations may fluo- resce. Be careful not to misidentify leakage.
5. Repair or replace parts where refrigerant leakage occurs and wipe off fluorescent leak detection dye. NOTE:
Completely wipe off fluorescent leak detection dy e from gaps between parts, screw threads, and others
using a cotton swab or similar materials.
6. Use a UV lamp to check that no fluorescent leak detection dye remains after finishing work.
WARNING:
Do not look directly into UV lamp light source.
NOTE:
• For continuous operating time of UV lamp, follow the manufacturer operating instructions.
• Dust, dirt, and packing materials adhesive used for condenser, evaporator, and other locations may flu-
oresce. Be careful not to misidentify leakage.
CHECK REFRIGERANT LEAKAGE USING ELECTRICAL LEAK DETECTOR
WARNING:
Do not check refrigerant leakage while the engine is running.
CAUTION:
Be careful of the following it ems so that inaccurate checks or misidentifications are avoided.
• Do not allow refrigerant vapor, shop chemical vapor s, cigarette smoke or others around the vehicle.
• Always check refrigerant leakage in a low air flow en vironment so that refrigerant may not disperse
when leakage occurs.
1. Stop the engine.
2. Connect recovery/recycling/recharging equipment or manifold gauge set (J-39183-C) to A/C service
valve.
3. Check that A/C refrigerant pressure is 345 kPa (3.52 kg/cm
2, 50 psi) or more when temperature is 16 °C
(61 °F) or more. When pressure is lower than the specif ied value, recycle refrigerant completely and fill
refrigerant to the specified level.
NOTE:
Leakages may not be detected if A/C refrigerant pressure is 345 kPa (3.52 kg/cm
2, 50 psi) or less when
temperature is less than 16 °C (61 °F).
4. Clean area where refrigerant leakage check is performed and check refrigerant leakage along all surfaces of pipe connections and A/C system components us ing electrical leak detector (J-41995) probe.
CAUTION:
• Continue checking when a leakag e is found. Always continue and complete checking along all
pipe connections and A/C system components for additional leakage.
• When a leakage is detected, clean leakage area using compressed air and check again.
• When checking leakage of cooling unit inside, always clean inside of drain hose so that the
probe surface may not be exposed to water or dirt.
NOTE:
• Always check leakage starting from high-pressure side and continue to low-pressure side.
• When checking leakage of cooling unit inside, operate bl ower fan motor for 15 minutes or more at the
maximum fan speed while the engine is stopped, and then in sert electrical leak detector probe into drain
hose and hold for 10 minutes or more.
• When disconnecting shut-off valve that is connected to A/C service valve, always evacuate remaining
refrigerant so that misidentification can be avoided.
5. Repair or replace parts where refrigerant leak age is detected. (Leakage is detected but leakage area is
unknown.)
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REFRIGERANTHA-23
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6. Start the engine and set A/C control in the following conditions. • A/C switch ON
• Air flow: VENT (ventilation)
• Intake door position: Recirculation
• Temperature setting: Full cold
• Fan (blower) speed: Maximum speed set
7. Run the engine at approximately 1,500 rpm for 2 minutes or more.
8. Stop the engine. Check again for refrigerant leakage. Go to step 4. WARNING:
Be careful not to get burned when the engine is hot.
NOTE:
• Start refrigerant leakage check immediately after the engine is stopped.
• When refrigerant circulation is stopped, pressure on the low- pressure side rises gradually, and after this, pressure on the
high-pressure side falls gradually.
• The higher the pressure is, the easier it is to find the refriger-
ant leakage.
Recycle RefrigerantINFOID:0000000009463928
WARNING:
• Always use HFC-134a for A/C refrigerant. If CFC-12 is accidentally charged, compressor is damaged
due to insufficient lubrication.
• Always observe and follow precaution s described on refrigerant container. Incorrect handling may
result in an explosion of refrigerant co ntainer, frostbite or the loss of eyesight.
• Do not breathe A/C refrigerant and oil vapor or mi st. Exposure may irritate eyes, nose, or throat.
• Do not allow HFC-134a to be exposed to an open flame or others because it generates poisonous
gas when in contact with high temperatur e objects. Keep workshop well ventilated.
1. Perform oil return operation. Refer to HA-25, "Perform Oil Return Operation"
. (If refrigerant or oil leakage
is detected in a large amount, omit this step, and go to step 2.)
CAUTION:
Do not perform oil return operation if a large am ount of refrigerant or oil leakage is detected.
2. Check gauge pressure readings of recovery/recyc ling/recharging equipment. When remaining pressure
exists, recycle refrigerant from high-pressure hose and low-pressure hose.
NOTE:
Follow manufacturer instructions for the handling or maintenance of the equipment. Do not fill the equip-
ment with non-specified refrigerant.
3. Remove A/C service valve cap from the vehicle.
4. Connect recovery/recycling/recharging equipment to A/C service valve.
5. Operate recovery/recycling/recharging equipment , and recycle refrigerant from the vehicle.
6. Evacuate air for 10 minutes or more to remove any remaining refrigerant integrated to compressor oil, etc.
7. Refrigerant recycle operation is complete.
Charge RefrigerantINFOID:0000000009463929
WARNING:
• Always use HFC-134a for A/C refrigerant. If CFC-12 is accidentally charged, compressor is damaged
due to insufficient lubrication.
• Always observe and follow precaution s described on refrigerant container. Incorrect handling may
result in an explosion of refrigerant co ntainer, frostbite, or the loss of eyesight.
• Do not breathe A/C refrigerant and oil vapor or mi st. Exposure my irritate eyes, nose, or throat.
• Do not allow HFC-134a to be exposed to an open flame or others because it generates poisonous
gas when in contact with high temperatur e objects. Keep workshop well ventilated.
SHA839E
Revision: November 20132014 Altima NAM

HA-24
< PERIODIC MAINTENANCE >
REFRIGERANT
1. Connect recovery/recycling/recharging equipment to the A/C service valve.
2. Operate recovery/recycling/recharging equipment, and evacuate air from A/C system for 25 minutes or
more.
CAUTION:
Evacuate air for 15 minutes or more if the parts are replaced.
3. Check the airtightness of A/C system for 25 minutes or more. If pressure raises more than the specified
level, charge A/C system with approximately 200g refriger ant and check that there is no refrigerant leak-
age. Refer to HA-21, "Leak Test"
.
CAUTION:
Check the airtightness for 15 minutes or more if the parts are replaced.
4. If parts other than compressor are replaced, fill co mpressor oil according to parts that are replaced.
5. Charge the specified amount of refrigerant to A/C system.
6. Check that A/C system operates normally.
7. Disconnect recovery/recycling/recharging equipment. (Col lect the refrigerant from the high-pressure hose
and low-pressure hose of recovery/recycling/recharging equipment.)
8. Install A/C service valve cap.
9. Refrigerant charge is complete.
Revision: November 20132014 Altima NAM