NISSAN TIIDA 2007 Service Repair Manual

REAR DISC BRAKE
BR-39
< DISASSEMBLY AND ASSEMBLY >
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5. Attach the sliding pin bolt and sliding pin boot to the torque member.
6. Apply PBC (Poly Butyl Cuprysil) grease or silicone-based grease to the rear of the pad and to both sides
of the shim, and attach the inner shim and shim cover to the inner pad, and the outer shim and outer shim
cover to the outer pad.
7. Attach the pad retainer and pad to the torque member.
CAUTION:
When attaching the pad retainer, attach it firmly so that it
does not float up higher than the torque member, as shown
in the figure.
8. After assembling shims and shim covers to pad, install it to the
torque member.
9. Install cylinder body. Tighten sliding pin bolts to the specified
torque.
DISC ROTOR INSPECTION
Visual Inspection
Check surface of the disc rotor for uneven wear, cracks, and serious damage. If any non-standard condition is
detected, replace applicable part.
Runout Inspection
1. Using wheel nuts, fix disc rotor to the wheel hub in two or more positions.
2. Inspect runout using a dial gauge.
CAUTION:
Before measuring, make sure the axle endplay is 0 mm (0
in).
3. If runout is outside the limit, find the minimum runout point by
shifting mounting positions of the disc rotor and wheel hub by
one hole.
Thickness Inspection
Using a micrometer, check thickness of the disc rotor. If thickness is
not within specification, replace disc rotor.
PFIA0273E
Measurement position : At a point 10 mm (0.39 in)
from outer edge of the disc.
Runout limit (with it at-
tached to the vehicle): 0.07 mm (0.0028 in) or less
BRA0013D
Standard thickness : 9.0 mm (0.350 in)
Minimum thickness : 8.0 mm (0.310 in)
Maximum uneven wear
(measured at 8 positions): 0.015 mm (0.0006 in) or
less
SBR020B

BR-40
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000001716911
Brake PedalINFOID:0000000001716912
Unit: mm (in)
Check ValveINFOID:0000000001716913
Brake BoosterINFOID:0000000001716914
Vacuum type
Front Disc BrakeINFOID:0000000001716915
Unit: mm (in)
Front brake Brake model CLZ25VA
Cylinder bore diameter 57.2 mm (2.252 in)
Pad
Length × width × thickness125.6 mm × 46.0 mm × 9.5 mm
(4.945 in × 1.811 in × 0.374 in)
Rotor outer diameter × thickness 280 mm × 24.0 mm (11.02 in × 0.945 in)
Rear brake Brake model —
Cylinder bore diameter 34.93 mm (1.375 in)
Pad thickness 8.5 mm (0.335 in)
Rotor outer diameter × thickness292 mm × 9.0 mm
(11.50 in × 0.354 in)
Master cylinder Cylinder bore diameter 22.22 mm (0.875 in)
Control valve Valve model Electric brake force distribution
Brake booster Booster model C255
Diaphragm diameter 255 mm (10.04 in)
Recommended brake fluid Refer to MA-19
.
Brake pedal free height (from dash panel top surface)A/T model 172.4 - 182.4 (6.79 - 7.18)
M/T models 162.3 - 172.3 (6.39 - 6.78)
Brake pedal depressed height
[under a force of 490 N (50 kg-f, 110 lb-f) with the engine running]A/T model 98 (3.86) or more
M/T models 90 (3.54) or more
Clearance between brake pedal lever and the threaded end of stop lamp switch 0.74 - 1.96 (0.0291 - 0.0772)
Pedal play3 - 11 (0.12 - 0.43)
Vacuum leakage
[at vacuum of – 66.7 kPa (– 500 mmHg, – 19.69 inHg]Within 1.3 kPa (10 mmHg, 0.39 inHg) of vacuum for 15 seconds
Vacuum leakage
[at vacuum of – 66.7 kPa (– 500 mmHg, –19.69 inHg)]Within 3.3 kPa (25 mmHg, 0.98 inHg) of vacuum for 15 seconds
Input rod installation standard dimension 154 - 161 mm (6.06 - 6.34 in)
Brake modelCLZ25VA
Brake padStandard thickness (new) 9.5 (0.374)
Repair limit thickness 2.0 (0.079)

SERVICE DATA AND SPECIFICATIONS (SDS)
BR-41
< SERVICE DATA AND SPECIFICATIONS (SDS)
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Rear Disc BrakeINFOID:0000000001716916
Unit: mm (in)
Disc rotorStandard thickness (new) 24.0 (0.945)
Repair limit thickness 22.0 (0.866)
Runout limit 0.04 (0.0016)
Maximum uneven wear (mea-
sured at 8 positions)0.02 mm (0.0008 in) or less
Brake model—
Brake padStandard thickness (new) 8.5 (0.335)
Repair limit thickness 2.0 (0.079)
DrumStandard thickness (new) 9.0 (0.354)
Repair limit inner diameter 8.0 (0.315)
Runout limit 0.07 (0.0028)
Maximum uneven wear (mea-
sured at 8 points)0.015 (0.00006)

BRC-1
BRAKES
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SECTION BRC
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CONTENTS
BRAKE CONTROL SYSTEM
ABS
BASIC INSPECTION ....................................
6
DIAGNOSIS AND REPAIR WORKFLOW ..........6
Work Flow .................................................................6
Diagnostic Work Sheet ..............................................9
INSPECTION AND ADJUSTMENT ....................10
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT ........................................................
10
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description ................................
10
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement .....
10
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION ................................................
10
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Description ........................
10
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Special Repair Require-
ment ........................................................................
10
CALIBRATION OF DECEL G SENSOR ...................11
CALIBRATION OF DECEL G SENSOR : Descrip-
tion ..........................................................................
11
CALIBRATION OF DECEL G SENSOR : Special
Repair Requirement ................................................
12
FUNCTION DIAGNOSIS ..............................13
VDC ....................................................................13
System Diagram ......................................................13
System Description .................................................13
Component Parts Location ......................................14
Component Description ...........................................15
TCS .....................................................................16
System Diagram ......................................................16
System Description .................................................16
Component Parts Location ......................................17
Component Description ...........................................18
ABS ...................................................................19
System Diagram ......................................................19
System Description ..................................................19
Component Parts Location ......................................20
Component Description ...........................................21
EBD ...................................................................22
System Diagram ......................................................22
System Description ..................................................22
Component Parts Location ......................................23
Component Description ...........................................24
DIAGNOSIS SYSTEM [ABS ACTUATOR
AND ELECTRIC UNIT (CONTROL UNIT)] .......
25
CONSULT-III Function (ABS) ..................................25
COMPONENT DIAGNOSIS .........................30
C1101, C1102, C1103, C1104 WHEEL SEN-
SOR-1 ................................................................
30
Description ...............................................................30
DTC Logic ................................................................30
Diagnosis Procedure ...............................................30
Component Inspection .............................................32
Special Repair Requirement ....................................32
C1105, C1106, C1107, C1108 WHEEL SEN-
SOR-2 ................................................................
33
Description ...............................................................33
DTC Logic ................................................................33
Diagnosis Procedure ...............................................33
Component Inspection .............................................35
Special Repair Requirement ....................................35
C1109 POWER AND GROUND SYSTEM ........36
Description ...............................................................36
DTC Logic ................................................................36
Diagnosis Procedure ...............................................36
Special Repair Requirement ....................................37

BRC-2
C1110, C1170 ABS ACTUATOR AND ELEC-
TRIC UNIT (CONTROL UNIT) ...........................
38
DTC Logic ...............................................................38
Diagnosis Procedure ..............................................38
Special Repair Requirement ...................................38
C1111 ABS MOTOR, MOTOR RELAY SYS-
TEM ....................................................................
39
Description ..............................................................39
DTC Logic ...............................................................39
Diagnosis Procedure ..............................................39
Component Inspection ............................................40
Special Repair Requirement ...................................40
C1115 WHEEL SENSOR ...................................41
Description ..............................................................41
DTC Logic ...............................................................41
Diagnosis Procedure ..............................................41
Component Inspection ............................................42
Special Repair Requirement ...................................43
C1116 STOP LAMP SWITCH ............................44
Description ..............................................................44
DTC Logic ...............................................................44
Diagnosis Procedure ..............................................44
Special Repair Requirement ...................................45
C1120, C1122, C1124, C1126 IN ABS SOL .....46
Description ..............................................................46
DTC Logic ...............................................................46
Diagnosis Procedure ..............................................46
Component Inspection ............................................47
Special Repair Requirement ...................................48
C1121, C1123, C1125, C1127 OUT ABS SOL ...49
Description ..............................................................49
DTC Logic ...............................................................49
Diagnosis Procedure ..............................................49
Component Inspection ............................................50
Special Repair Requirement ...................................51
C1130, C1131, C1132, C1133, C1136 EN-
GINE SIGNAL ....................................................
52
Description ..............................................................52
DTC Logic ...............................................................52
Diagnosis Procedure ..............................................52
Special Repair Requirement ...................................52
C1140 ACTUATOR RLY ...................................54
Description ..............................................................54
DTC Logic ...............................................................54
Diagnosis Procedure ..............................................54
Component Inspection ............................................55
Special Repair Requirement ...................................55
C1155 BRAKE FLUID LEVEL SWITCH ............56
Description ..............................................................56
DTC Logic ...............................................................56
Diagnosis Procedure ..............................................56
Component Inspection ............................................57
Special Repair Requirement ...................................57
U1000 CAN COMM CIRCUIT ............................59
Description ..............................................................59
DTC Logic ...............................................................59
Diagnosis Procedure ...............................................59
Special Repair Requirement ...................................59
ABS WARNING LAMP ......................................60
Description ..............................................................60
Component Function Check ...................................60
Diagnosis Procedure ...............................................60
BRAKE WARNING LAMP .................................61
Description ..............................................................61
Component Function Check ...................................61
Diagnosis Procedure ...............................................61
ECU DIAGNOSIS .......................................62
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) ..............................................
62
Reference Value .....................................................62
Wiring Diagram - LHD .............................................67
Wiring Diagram - RHD ............................................69
Fail-Safe ..................................................................70
DTC No. Index ........................................................71
SYMPTOM DIAGNOSIS ............................73
ABS ....................................................................73
Symptom Table .......................................................73
EXCESSIVE ABS FUNCTION OPERATION
FREQUENCY .....................................................
74
Diagnosis Procedure ...............................................74
UNEXPECTED PEDAL REACTION ..................75
Diagnosis Procedure ...............................................75
THE BRAKING DISTANCE IS LONG ...............76
Diagnosis Procedure ...............................................76
ABS FUNCTION DOES NOT OPERATE ..........77
Diagnosis Procedure ...............................................77
PEDAL VIBRATION OR ABS OPERATION
SOUND OCCURS ..............................................
78
Diagnosis Procedure ...............................................78
NORMAL OPERATING CONDITION ................79
Description ..............................................................79
PRECAUTION ............................................80
PRECAUTIONS .................................................80
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
80
Precaution for Brake System ..................................80
Precaution for Brake Control ...................................80
Precaution for Harness Repair ................................81

BRC-3
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PREPARATION ...........................................82
PREPARATION ..................................................82
Special Service Tool ...............................................82
REMOVAL AND INSTALLATION ...............83
WHEEL SENSORS ............................................83
Removal and Installation .........................................83
SENSOR ROTOR ...............................................84
Removal and Installation .........................................84
ACTUATOR AND ELECTRIC UNIT (ASSEM-
BLY) ....................................................................
85
Removal and Installation .........................................85
ESP/TCS/ABS
BASIC INSPECTION ...................................
86
DIAGNOSIS AND REPAIR WORKFLOW .........86
Work Flow ...............................................................86
Diagnostic Work Sheet ............................................89
INSPECTION AND ADJUSTMENT ....................90
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT ........................................................
90
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description ................................
90
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement .....
90
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION ................................................
90
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Description ........................
90
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Special Repair Require-
ment ........................................................................
90
CALIBRATION OF DECEL G SENSOR ...................91
CALIBRATION OF DECEL G SENSOR : Descrip-
tion ..........................................................................
91
CALIBRATION OF DECEL G SENSOR : Special
Repair Requirement ................................................
92
FUNCTION DIAGNOSIS ..............................93
VDC ....................................................................93
System Diagram ......................................................93
System Description .................................................93
Component Parts Location ......................................94
Component Description ...........................................95
TCS .....................................................................96
System Diagram ......................................................96
System Description .................................................96
Component Parts Location ......................................97
Component Description ...........................................98
ABS ....................................................................99
System Diagram ......................................................99
System Description ..................................................99
Component Parts Location ....................................100
Component Description .........................................101
EBD .................................................................102
System Diagram ....................................................102
System Description ................................................102
Component Parts Location ....................................103
Component Description .........................................104
DIAGNOSIS SYSTEM [ABS ACTUATOR
AND ELECTRIC UNIT (CONTROL UNIT)] .....
105
CONSULT-III Function (ABS) ................................105
COMPONENT DIAGNOSIS .......................110
C1101, C1102, C1103, C1104 WHEEL SEN-
SOR-1 ..............................................................
110
Description .............................................................110
DTC Logic ..............................................................110
Diagnosis Procedure .............................................110
Component Inspection ...........................................112
Special Repair Requirement ..................................112
C1105, C1106, C1107, C1108 WHEEL SEN-
SOR-2 ..............................................................
113
Description .............................................................113
DTC Logic ..............................................................113
Diagnosis Procedure .............................................113
Component Inspection ...........................................115
Special Repair Requirement ..................................115
C1109 POWER AND GROUND SYSTEM ......116
Description .............................................................116
DTC Logic ..............................................................116
Diagnosis Procedure .............................................116
Special Repair Requirement ..................................117
C1110, C1170 ABS ACTUATOR AND ELEC-
TRIC UNIT (CONTROL UNIT) ........................
118
DTC Logic ..............................................................118
Diagnosis Procedure .............................................118
Special Repair Requirement ..................................118
C1111 ABS MOTOR, MOTOR RELAY SYS-
TEM .................................................................
119
Description .............................................................119
DTC Logic ..............................................................119
Diagnosis Procedure .............................................119
Component Inspection ...........................................120
Special Repair Requirement ..................................120
C1113, C1145, C1146 YAW RATE/SIDE/DE-
CEL G SENSOR ..............................................
121
Description .............................................................121
DTC Logic ..............................................................121
Diagnosis Procedure .............................................121
Component Inspection ...........................................122
Special Repair Requirement ..................................122

BRC-4
C1115 WHEEL SENSOR .................................124
Description .............................................................124
DTC Logic ..............................................................124
Diagnosis Procedure .............................................124
Component Inspection ...........................................125
Special Repair Requirement ..................................126
C1116 STOP LAMP SWITCH ..........................127
Description .............................................................127
DTC Logic ..............................................................127
Diagnosis Procedure .............................................127
Special Repair Requirement ..................................128
C1120, C1122, C1124, C1126 IN ABS SOL ...129
Description .............................................................129
DTC Logic ..............................................................129
Diagnosis Procedure .............................................129
Component Inspection ...........................................130
Special Repair Requirement ..................................131
C1121, C1123, C1125, C1127 OUT ABS SOL .132
Description .............................................................132
DTC Logic ..............................................................132
Diagnosis Procedure .............................................132
Component Inspection ...........................................133
Special Repair Requirement ..................................134
C1130, C1131, C1132, C1133, C1136 EN-
GINE SIGNAL ..................................................
135
Description .............................................................135
DTC Logic ..............................................................135
Diagnosis Procedure .............................................135
Special Repair Requirement ..................................135
C1140 ACTUATOR RLY .................................137
Description .............................................................137
DTC Logic ..............................................................137
Diagnosis Procedure .............................................137
Component Inspection ...........................................138
Special Repair Requirement ..................................138
C1142 PRESS SENSOR .................................139
Description .............................................................139
DTC Logic ..............................................................139
Diagnosis Procedure .............................................139
Component Inspection ...........................................141
Special Repair Requirement ..................................141
C1143, C1144 STEERING ANGLE SENSOR .142
Description .............................................................142
DTC Logic ..............................................................142
Diagnosis Procedure .............................................142
Component Inspection ...........................................143
Special Repair Requirement ..................................143
C1155 BRAKE FLUID LEVEL SWITCH ..........145
Description .............................................................145
DTC Logic ..............................................................145
Diagnosis Procedure .............................................145
Component Inspection ...........................................146
Special Repair Requirement ..................................146
C1156 ST ANG SEN COM CIR ........................148
Description ............................................................148
DTC Logic .............................................................148
Diagnosis Procedure .............................................148
C1160 DECEL G SEN SET ..............................149
Description ............................................................149
DTC Logic .............................................................149
Diagnosis Procedure .............................................149
C1163 ST ANGLE SEN SAFE .........................150
Description ............................................................150
DTC Logic .............................................................150
Diagnosis Procedure .............................................150
C1179 ABS DELTA S SEN NG ........................151
Description ............................................................151
DTC Logic .............................................................151
Diagnosis Procedure .............................................151
Component Inspection ..........................................152
Special Repair Requirement .................................152
U1000 CAN COMM CIRCUIT ...........................153
Description ............................................................153
DTC Logic .............................................................153
Diagnosis Procedure .............................................153
Special Repair Requirement .................................153
VDC OFF SWITCH ...........................................154
Description ............................................................154
Component Function Check .................................154
Diagnosis Procedure .............................................154
Component Inspection ..........................................155
ABS WARNING LAMP .....................................156
Description ............................................................156
Component Function Check .................................156
Diagnosis Procedure .............................................156
BRAKE WARNING LAMP ................................157
Description ............................................................157
Component Function Check .................................157
Diagnosis Procedure .............................................157
VDC OFF INDICATOR LAMP ..........................158
Description ............................................................158
Component Function Check .................................158
Diagnosis Procedure .............................................158
SLIP INDICATOR LAMP ..................................159
Description ............................................................159
Component Function Check .................................159
Diagnosis Procedure .............................................159
ECU DIAGNOSIS ......................................160
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) .............................................
160
Reference Value ...................................................160
Wiring Diagram - LHD ...........................................165
Wiring Diagram - RHD ..........................................167

BRC-5
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BRC
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168
DTC No. Index ......................................................169
SYMPTOM DIAGNOSIS ............................171
VDC/TCS/ABS ..................................................171
Symptom Table .....................................................171
EXCESSIVE ABS FUNCTION OPERATION
FREQUENCY ...................................................
172
Diagnosis Procedure .............................................172
UNEXPECTED PEDAL REACTION ................173
Diagnosis Procedure .............................................173
THE BRAKING DISTANCE IS LONG ..............174
Diagnosis Procedure .............................................174
ABS FUNCTION DOES NOT OPERATE .........175
Diagnosis Procedure .............................................175
PEDAL VIBRATION OR ABS OPERATION
SOUND OCCURS ............................................
176
Diagnosis Procedure .............................................176
VEHICLE JERKS DURING VDC/TCS/ABS
CONTROL ........................................................
177
Diagnosis Procedure .............................................177
NORMAL OPERATING CONDITION ...............178
Description ............................................................178
PRECAUTION ............................................179
PRECAUTIONS ...............................................179
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................
179
Precaution for Brake System .................................179
Precaution for Brake Control .................................179
Diagnosis Precaution .............................................180
Precaution for Harness Repair ..............................180
PREPARATION .........................................181
PREPARATION ...............................................181
Special Service Tool ..............................................181
REMOVAL AND INSTALLATION .............182
WHEEL SENSORS .........................................182
Removal and Installation .......................................182
SENSOR ROTOR ............................................183
Removal and Installation .......................................183
ACTUATOR AND ELECTRIC UNIT (ASSEM-
BLY) ................................................................
184
Removal and Installation .......................................184
YAW RATE/SIDE G SENSOR ........................185
Removal and Installation .......................................185
STEERING ANGLE SENSOR .........................186
Removal and Installation .......................................186

BRC-6
< BASIC INSPECTION >[ABS]
DIAGNOSIS AND REPAIR WORKFLOW
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work FlowINFOID:0000000001731351
PRECAUTIONS FOR DIAGNOSIS
If steering angle sensor, steering system parts, suspension system parts, ABS actuator and electric unit (con-
trol unit) or tires have been replaced, or if wheel alignment has been adjusted, be sure to adjust neutral posi-
tion of steering angle sensor before driving. Refer to BRC-90, "
ADJUSTMENT OF STEERING ANGLE
SENSOR NEUTRAL POSITION : Description".

DIAGNOSIS AND REPAIR WORKFLOW
BRC-7
< BASIC INSPECTION >[ABS]
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OVERALL SEQUENCE
DETAIED FLOW
1.COLLECT THE INFORMATION FROM THE CUSTOMER
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) using the diagnosis worksheet. Refer to BRC-89, "
Diagnostic Work Sheet".
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JSFIA0010GB