NISSAN TIIDA 2007 Service Repair Manual

COIL SPRING AND STRUT
FSU-15
< DISASSEMBLY AND ASSEMBLY >
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DISASSEMBLY AND ASSEMBLY
COIL SPRING AND STRUT
Disassembly and AssemblyINFOID:0000000001716887
DISASSEMBLY
CAUTION:
Do not damage strut piston rod when removing components from strut assembly.
1. Install Tool (A) to strut and secure it in a vise.
CAUTION:
When installing the strut attachment to strut, wrap a shop
cloth around strut to protect it from damage.
2. Using a spring compressor (commercial service tool), compress
coil spring between strut mounting bearing and spring lower
seat (on strut) until coil spring is free.
CAUTION:
Be sure the spring compressor is securely attached to the
coil spring before compressing coil spring.
3. Make sure coil spring with spring compressor between strut
mounting bearing and spring lower seat (strut) is free. Then
remove piston rod lock nut while securing the piston rod tip so
that piston rod does not turn.
4. Remove strut mounting insulator, strut mounting bearing, and
bound bumper from strut.
5. Remove coil spring with spring compressor, and then gradually release a spring compressor.
CAUTION:
Loosen while making sure coil spring attachment position does not move.
6. Remove the strut attachment from strut.
INSPECTION AFTER DISASSEMBLY
Strut Inspection
Check the following:
 Strut for deformation, cracks or damage, and replace it if necessary.
 Piston rod for damage, uneven wear or distortion, and replace it if necessary.
 For oil leakage, and replace it if necessary.
Strut Mounting Insulator and Rubber Parts Inspection
Check strut mounting insulator for cracks and rubber parts for wear. Replace it if malfunction is detected.
Coil Spring Inspection
Check coil spring for cracks, wear or damage, and replace it if necessary.
ASSEMBLY
CAUTION:
Do not damage strut piston rod when installing components to strut. Tool number : ST35652000 ( — )
WEIA0180E
SEIA0297E

FSU-16
< DISASSEMBLY AND ASSEMBLY >
COIL SPRING AND STRUT
1. Install the Tool (A) to strut and secure it in a vise.
CAUTION:
When installing the strut attachment to strut, wrap a shop
cloth around strut to protect it from damage.
2. Compress coil spring using a spring compressor (commercial
service tool), and install it onto strut.
CAUTION:
 Face tube side of coil spring downward. Align the lower
end to spring lower seat as shown.
 Be sure spring compressor is securely attached to coil
spring. Compress coil spring.
3. Apply soapy water to bound bumper. Insert bound bumper into
strut mounting insulator.
CAUTION:
Do not use machine oil.
4. Attach strut mounting bearing and strut mounting insulator.
 Installation position of strut mounting insulator as shown.
5. Secure piston rod tip so that piston rod does not turn, then
tighten piston rod lock nut to specified torque.
6. Gradually release a spring compressor, and remove coil spring.
CAUTION:
Loosen while making sure coil spring attachment position
does not move.
7. Remove the strut attachment from strut.Tool number : ST35652000 ( — )
WEIA0180E
SEIA0297E
MEIA0016E
MEIA0014E

SERVICE DATA AND SPECIFICATIONS (SDS)
FSU-17
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Alignment (Unladen*)INFOID:0000000001716881
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.Camber
Degree minute (Decimal degree)RHMinimum - 1° 05′ (- 1.08°)
Nominal - 0° 20′ (- 0.33°)
Maximum 0° 25′ (0.42°)
LHMinimum - 0° 55′ (- 0.92°)
Nominal - 0° 10′ (- 0.17°)
Maximum 0° 35′ (0.58°)
Left and right difference
(RH - LH)Minimum -0° 45′ (-0.75°) or less
Nominal -0° 12′ (-0.20°) or less
Maximum 0° 21′ (0.35°) or less
Caster
Degree minute (Decimal degree)RHMinimum 4° 05′ (4.08°)
Nominal 4° 50′ (4.83°)
Maximum 5° 35′ (5.58°)
LHMinimum 3° 55′ (3.92°
)
Nominal 4° 40′ (4.67°)
Maximum 5° 25′ (5.42°)
Left and right difference
(RH - LH)Minimum -0° 21′ (-0.35°) or less
Nominal 0° 12′ (0.20°) or less
Maximum 0° 45′ (0.75°) or less
Kingpin inclination
Degree minute (Decimal degree)Minimum 9° 10′ (9.17°)
Nominal 9° 55′ (9.92°)
Maximum 10° 40′ (10.67°)
Total toe-inDistance (A - B)Minimum 0 mm (0 in)
Nominal 1 mm (0.04 in)
Maximum 2 mm (0.08 in)
Angle (left or right, each side)
Degree minute (Decimal degree)Minimum 0° 0′ (0°)
Nominal 0° 3′ (0.05°)
Maximum 0° 6′ (0.10°)
SFA234AC

FSU-18
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Ball Joint
INFOID:0000000001716882
Wheelarch Height (Unladen*)INFOID:0000000001716883
Unit: mm (in)
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.Swing torque 0.5 - 4.9 N·m (0.06 - 0.49 kg-m, 5 - 43 in-lb)
Measurement on spring balance 15.4 - 150.8 N (1.6 - 15.4 kg-f, 3.5 - 40 lb-f)
Axial end play0 mm (0 in)
Tire sizeP195/65R15
Engine model K9K HR16DE, MR18DE
Front (Hf) 689 (27.13) 692 (27.24)
Rear (Hr) 689 (27.13) 689 (27.13)
LEIA0085E

GI-1
GENERAL INFORMATION
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CONTENTS
GENERAL INFORMATION
HOW TO USE THIS MANUAL ......................3
HOW TO USE THIS MANUAL ............................3
Description ................................................................3
Terms ........................................................................3
Units ..........................................................................3
Contents ....................................................................3
Relation between Illustrations and Descriptions .......4
Component ................................................................4
How to Follow Trouble Diagnosis ..............................5
How to Read Wiring Diagram ....................................9
Abbreviations ..........................................................16
HOW TO FOLLOW TROUBLE DIAGNOSES ....18
Description ..............................................................18
How to Follow Test Groups in Trouble Diagnosis ....18
Key to Symbols Signifying Measurements or Pro-
cedures ...................................................................
19
HOW TO READ WIRING DIAGRAMS ...............21
Connector symbols .................................................21
Sample/wiring diagram -example- ...........................22
Description ..............................................................23
ABBREVIATIONS ..............................................25
Abbreviation List ......................................................25
TIGHTENING TORQUE OF STANDARD
BOLTS ................................................................
26
Tightening Torque Table .........................................26
RECOMMENDED CHEMICAL PRODUCTS
AND SEALANTS ................................................
27
Recommended Chemical Products and Sealants ....27
TERMINOLOGY .................................................28
SAE J1930 Terminology List ...................................28
FEATURES OF NEW MODEL .....................32
IDENTIFICATION INFORMATION .....................32
Model Variation .......................................................32
Dimensions ..............................................................41
Wheels & Tires ........................................................42
PRECAUTION ..............................................43
PRECAUTIONS .................................................43
Description ...............................................................43
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
43
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ...................................
43
General Precaution ..................................................44
Precaution for Three Way Catalyst ..........................45
Precaution for Fuel (Unleaded Regular Gasoline
Recommended) .......................................................
45
Precaution for Multiport Fuel Injection System or
Engine Control System ............................................
46
Precaution for Hoses ...............................................46
Precaution for Engine Oils .......................................47
Precaution for Air Conditioning ................................47
LIFTING POINT .................................................48
Special Service Tool ................................................48
Garage Jack and Safety Stand and 2-Pole Lift .......48
Board-On Lift ...........................................................49
TOW TRUCK TOWING .....................................50
Tow Truck Towing ...................................................50
Vehicle Recovery (Freeing a Stuck Vehicle) ...........50
BASIC INSPECTION ...................................51
SERVICE INFORMATION FOR ELECTRICAL
INCIDENT ..........................................................
51
Work Flow ................................................................51
Control Units and Electrical Parts ............................51
How to Check Terminal ...........................................52
Intermittent Incident .................................................55
Circuit Inspection .....................................................58
CONSULT-III CHECKING SYSTEM .................63

GI-2
Description ..............................................................63
Function and System Application ...........................63
CONSULT-III Data Link Connector (DLC) Circuit ...64
Wiring Diagram .......................................................65

HOW TO USE THIS MANUAL
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PHOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL
DescriptionINFOID:0000000001606142
This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diag-
noses”.
Te r m sINFOID:0000000001606143
 The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury
and/or damage to some part of the vehicle.
WARNING indicates the possibility of personal injury if instructions are not followed.
CAUTION indicates the possibility of component damage if instructions are not followed.
BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information.
Standard value:Tolerance at inspection and adjustment.
Limit value:The maximum or minimum limit value that should not be exceeded at inspection and adjustment.
UnitsINFOID:0000000001606144
 The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and
alternatively expressed in the metric system and in the yard/pound system.
Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the
standard tightening torque.
“Example”
Range
Standard
ContentsINFOID:0000000001606145
ALPHABETICAL INDEX is provided at the end of this manual so that you can rapidly find the item and page
you are searching for.
A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find the
first page of each section by matching it to the section's black tab.
THE CONTENTS are listed on the first page of each section.
THE TITLE is indicated on the upper portion of each page and shows the part or system.
THE PAGE NUMBER of each section consists of two or three letters which designate the particular section
and a number (e.g. “BR-5”).
THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of
work and hidden or tricky steps which are not shown in the previous large illustrations.
Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle
or transmission, etc. are presented in a step-by-step format where necessary. Outer Socket Lock Nut : 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
Drive Shaft Installation Bolt: 44.3 N·m (4.5 kg-m, 33 ft-lb)

GI-4
< HOW TO USE THIS MANUAL >
HOW TO USE THIS MANUAL
Relation between Illustrations and Descriptions
INFOID:0000000001606146
The following sample explains the relationship between the part description in an illustration, the part name in
the text and the service procedures.
ComponentINFOID:0000000001606147
THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques, lubri-
cation points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information necessary to
perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the appro-
priate PARTS CATALOG.
Components shown in an illustration may be identified by a circled number. When this style of illustration is
used, the text description of the components will follow the illustration.
SAIA0519E

HOW TO USE THIS MANUAL
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SYMBOLS
How to Follow Trouble DiagnosisINFOID:0000000001606148
DESCRIPTION
NOTICE:
Trouble diagnoses indicate work procedures required to diagnose problems effectively. Observe the following
instructions before diagnosing.
1.Before performing trouble diagnoses, read the “Preliminary Check”, the “Symptom Chart” or the
“Work Flow”.
2.After repairs, re-check that the problem has been completely eliminated.
1. Union bolt 2. Copper washer 3. Brake hose
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Piston seal 8. Piston 9. Piston boot
10. Cylinder body 11. Sliding pin 12. Torque member mounting bolt
13. Washer 14. Sliding pin boot 15. Bushing
16. Torque member 17. Inner shim cover 18. Inner shim
19. Inner pad 20. Pad retainer 21. Pad wear sensor
22. Outer pad 23. Outer shim 24. Outer shim cover
1: PBC (Poly Butyl Cuprysil) grease
or silicone-based grease2: Rubber grease : Brake fluid
Refer to GI section for additional symbol definitions.
SFIA2959E
SAIA0749E

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< HOW TO USE THIS MANUAL >
HOW TO USE THIS MANUAL
3.Refer to Component Parts and Harness Connector Location for the Systems described in each
section for identification/location of components and harness connectors.
4.Refer to the Circuit Diagram for quick pinpoint check.
If you need to check circuit continuity between harness connectors in more detail, such as when a
sub-harness is used, refer to Wiring Diagram in each individual section and Harness Layout in PG
section for identification of harness connectors.
5.When checking circuit continuity, ignition switch should be OFF.
6.Before checking voltage at connectors, check battery voltage.
7.After accomplishing the Diagnostic Procedures and Electrical Components Inspection, make sure
that all harness connectors are reconnected as they were.
HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES
1.Work and diagnostic procedure
Start to diagnose a problem using procedures indicated in enclosed test groups.
2.Questions and required results
Questions and required results are indicated in bold type in test group.
The meaning of are as follows:
3.Symbol used in illustration
Symbols included in illustrations refer to measurements or procedures. Before diagnosing a problem,
familiarize yourself with each symbol. Refer to "Connector Symbols" in GI Section and "KEY TO SYM-
BOLS SIGNIFYING MEASUREMENTS OR PROCEDURES" below.
4.Action items
Next action for each test group is indicated based on result of each question. Test group number is shown
in the left upper portion of each test group.
HARNESS WIRE COLOR AND CONNECTOR NUMBER INDICATION
There are two types of harness wire color and connector number indication.
TYPE 1: Harness Wire Color and Connector Number are Shown in Illustration
SAIA0256E
a. Battery voltage → 11 - 14V or approximately 12V
b. Voltage : Approximately 0V → Less than 1V