NISSAN TIIDA 2007 Service Repair Manual

ASSEMBLY
TM-305
< DISASSEMBLY AND ASSEMBLY >[TYPE 1 (4AT: RE4F03B)]
C
E
F
G
H
I
J
K
L
MA
B
TM
N
O
P
11. Install rear sun gear on rear planetary carrier.
CAUTION:
Be careful with the direction of rear sun gear.
12. Install rear planetary carrier in transaxle case.
13. Install needle bearing (1) on front planetary carrier (2).
CAUTION:
Be careful with the direction of needle bearing (1).
14. Install low one-way clutch to front planetary carrier by turning it
in the direction of unlock.
15. Check that low one-way clutch rotates counterclockwise around
front planetary carrier. Then try to turn it clockwise and check
that it is locked.
16. Install front planetary carrier (2) and low one-way clutch (1) as a
set into transaxle case.
SAT052D
SAT051D
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SAT048D
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TM-306
< DISASSEMBLY AND ASSEMBLY >[TYPE 1 (4AT: RE4F03B)]
ASSEMBLY
17. Install snap ring into transaxle case using suitable tool.
18. Install needle bearing (1) on front sun gear (2).
CAUTION:
Be careful with the direction of needle bearing (1).
19. Install front sun gear on front planetary carrier.
20. Install needle bearing on front sun gear.
CAUTION:
Be careful with the direction of needle bearing.
21. Install high clutch hub on front sun gear.
SCIA3633E
SCIA6960E
SAT368D
SAT369D
SAT370D

ASSEMBLY
TM-307
< DISASSEMBLY AND ASSEMBLY >[TYPE 1 (4AT: RE4F03B)]
C
E
F
G
H
I
J
K
L
MA
B
TM
N
O
P
22. Install needle bearing on high clutch hub.
CAUTION:
Be careful with the direction of needle bearing.
23. Remove paper rolled around input shaft assembly (high clutch
drum).
24. Install input shaft assembly (high clutch assembly) (1).
CAUTION:
Align teeth of high clutch drive plates before installing.
25. Install reverse clutch assembly.
CAUTION:
Align teeth of reverse clutch drive plates before installing.
Adjustment (2)INFOID:0000000001730999
When any parts listed below are replaced, adjust total end play and reverse clutch end play.
TOTAL END PLAY
SAT371D
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SAT373D
Part name Total end play Reverse clutch end play
Transaxle case●●
Overrun clutch hub●●
Rear internal gear●●
Rear planetary carrier●●
Rear sun gear●●
Front planetary carrier●●
Front sun gear●●
High clutch hub●●
Input shaft assembly (high clutch drum)●●
Oil pump cover●●
Reverse clutch drum —●

TM-308
< DISASSEMBLY AND ASSEMBLY >[TYPE 1 (4AT: RE4F03B)]
ASSEMBLY
 Measure clearance between reverse clutch drum and needle bear-
ing for oil pump cover.
 Select proper thickness of bearing race so that end play is within
specifications.
1. Measure dimensions “K” and “L”, and then calculate dimension
“J”.
a. Measure dimension “K”.
b. Measure dimension “L”.
c. Calculate dimension “J”.
2. Measure dimension “M”.
a. Place bearing race and needle bearing on oil pump assembly.
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“J”: Distance between oil pump fitting surface of
transaxle case and needle bearing mating sur-
face of input shaft assembly (high clutch drum).
J = K – L
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SAT378D

ASSEMBLY
TM-309
< DISASSEMBLY AND ASSEMBLY >[TYPE 1 (4AT: RE4F03B)]
C
E
F
G
H
I
J
K
L
MA
B
TM
N
O
P
b. Measure dimension “M”.
c. Measure thickness of straightedge “t”.
3. Adjust total end play “T
1”.
 Select proper thickness of bearing race so that total end play
is within specifications.
REVERSE CLUTCH END PLAY
 Measure clearance between oil pump cover and thrust washer for
reverse clutch drum.
 Select proper thickness of thrust washer so that end play is within
specification.
1. Measure dimensions “O” and “P”, and then calculate dimension
“N”.“M”: Distance between transaxle case fitting surface
of oil pump cover and needle bearing on oil
pump cover.
“M
1”: Indication of gauge
SAT379D
M = M1– t
T
1 = J – M
Total end play “T
1”:
Refer to TM-324, "
Total End Play".
SAT443D
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TM-310
< DISASSEMBLY AND ASSEMBLY >[TYPE 1 (4AT: RE4F03B)]
ASSEMBLY
a. Place thrust washer on reverse clutch drum.
b. Measure dimension “O”.
c. Measure dimension “P”.
d. Calculate dimension “N”.
2. Measure dimensions “R” and “S”, and then calculate dimension
“Q”.
a. Measure dimension “R”.
b. Measure dimension “S”.
c. Calculate dimension “Q”.
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“N”: Distance between oil pump fitting surface of
transaxle case and thrust washer on reverse
clutch drum.
N = O – P
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SAT384D
SAT385D
“Q”: Distance between transaxle case fitting surface
and thrust washer mating surface.
Q = R – S
SAT386D

ASSEMBLY
TM-311
< DISASSEMBLY AND ASSEMBLY >[TYPE 1 (4AT: RE4F03B)]
C
E
F
G
H
I
J
K
L
MA
B
TM
N
O
P
3. Adjust reverse clutch end play “T2”.
 Select proper thickness of thrust washer so that reverse clutch end play is within specifications.
Assembly (3)INFOID:0000000001731000
1. Remove reverse clutch assembly.
2. Install needle bearing on input shaft assembly (high clutch
drum).
CAUTION:
Be careful with the direction of needle bearing.
3. Install reverse clutch assembly.
CAUTION:
Align teeth of reverse clutch drive plates before installing.
4. Install anchor end pin (2) and lock nut (1) on transaxle case.
5. Place brake band on outside of reverse clutch drum.
6. Tighten anchor end pin just enough so that brake band is evenly
fitted on reverse clutch drum.
7. Install bearing race selected in total end play adjustment step on
oil pump cover.
8. Install thrust washer selected in reverse clutch end play adjust-
ment step on oil pump cover.
9. Install O-ring to oil pump assembly.
CAUTION:
 Do not reuse O-ring.
 Apply ATF to O-ring.T
2 = N – Q
Reverse clutch end play:
Refer to TM-324, "
Reverse Clutch End Play".
SAT387D
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SAT038D
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TM-312
< DISASSEMBLY AND ASSEMBLY >[TYPE 1 (4AT: RE4F03B)]
ASSEMBLY
10. Install oil pump assembly (1) on transaxle case.
11. Tighten oil pump bolts to the specified torque.
12. Install O-ring to input shaft assembly (high clutch drum).
13. Adjust brake band.
a. Tighten anchor end pin to the specified torque.
b. Back off anchor end pin two and a half turns.
c. Tighten lock nut while holding anchor end pin.
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Anchor end pin : 4.9 N·m (0.50 kg-m, 43 in-lb)
SAT394D
SAT395D
SAT396D

ASSEMBLY
TM-313
< DISASSEMBLY AND ASSEMBLY >[TYPE 1 (4AT: RE4F03B)]
C
E
F
G
H
I
J
K
L
MA
B
TM
N
O
P
14. Apply compressed air into oil holes of transaxle case and check
operation of brake band.
15. Select proper thickness of differential side bearing adjusting shim using the following procedures.
 Measure differential side bearing end play, and calculate the adjusting shim thickness so that the end
play is within the specifications.
a. Place a straightedge (A) onto transaxle case (1), and measure
the depth “T” of transaxle case (1) to the mating surface for dif-
ferential side bearing using depth gauge (B).
Measure the depth “T” in at least two places, and take the
average.
b. Install final drive assembly onto converter housing (1).
c. Place a straightedge (A) onto differential case (2), and measure
the height “U” to the end of converter housing (1) using depth
gauge (B).
Measure the height “U” in at least two places, and take the
average.
d. Place a straightedge (A) onto differential case (1), and measure
the height “V” to the end of differential side bearing outer race
using depth gauge (B).
Measure the height “V” in at least two places, and take the
average.
e. Select proper thickness of differential side bearing adjusting
shim.
SAT397D
Differential side bearing end play:
Refer to TM-323, "
Final Drive".
T = (Measurement) - (Straightedge thickness)
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Proper shim thickness
= T - U + V + [0 - 0.15 mm (0 - 0.0059 in)]
*
(*: differential side bearing end play)SCIA7116E

TM-314
< DISASSEMBLY AND ASSEMBLY >[TYPE 1 (4AT: RE4F03B)]
ASSEMBLY
16. Install differential side bearing adjusting shim selected in differ-
ential side bearing end play adjustment step on transaxle case.
17. Install final drive assembly (1) on transaxle case.
18. Install differential lubricant tube and clips on converter housing.
19. Tighten differential lubricant tube fitting bolts to the specified
torque.
20. Install O-ring (1) on differential oil port of transaxle case as
shown.
21. Apply locking sealant (loctite #518) to transaxle case as shown.
: Inside of transaxle case
CAUTION:
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“A” : 3 - 5 mm (0.12 - 0.20 in)
“B” : 8 mm (0.31 in) R
“C” : 1.5 mm (0.059 in) dia.
“D” : 4 mm (0.16 in)
SCIA7089E