water pump NISSAN TIIDA 2007 Service Repair Manual

CO-1
ENGINE
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CONTENTS
ENGINE COOLING SYSTEM
HR16DE
FUNCTION DIAGNOSIS ...............................
4
DESCRIPTION ....................................................4
Engine Cooling System .............................................4
Engine Cooling System Schematic ...........................5
SYMPTOM DIAGNOSIS ...............................6
OVERHEATING CAUSE ANALYSIS ..................6
Troubleshooting Chart ...............................................6
PRECAUTION ...............................................8
PRECAUTIONS ...................................................8
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
8
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .....................................
8
Precaution for Liquid Gasket .....................................8
PREPARATION ...........................................10
PREPARATION ..................................................10
Special Service Tool ...............................................10
Commercial Service Tool ........................................10
ON-VEHICLE MAINTENANCE ....................11
ENGINE COOLANT ...........................................11
Inspection ................................................................11
Changing Engine Coolant .......................................11
RADIATOR .........................................................14
Checking Radiator Cap ...........................................14
Checking Radiator ...................................................14
ON-VEHICLE REPAIR .................................16
RADIATOR .........................................................16
Component ..............................................................16
Removal and Installation .........................................16
COOLING FAN ..................................................18
Component (Models with A/C) .................................18
Component (Models without A/C) ............................18
Removal and Installation .........................................19
WATER PUMP ..................................................20
Exploded View .........................................................20
Removal and Installation .........................................20
Inspection ................................................................21
THERMOSTAT ..................................................22
Exploded View .........................................................22
Removal and Installation .........................................22
Inspection ................................................................23
WATER OUTLET ..............................................24
Exploded View .........................................................24
Removal and Installation .........................................24
Inspection ................................................................25
DISASSEMBLY AND ASSEMBLY ..............26
COOLING FAN ..................................................26
DISASSEMBLY AND ASSEMBLY ..........................26
SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................
27
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
27
Periodical Maintenance Specification ......................27
Radiator ...................................................................27
Thermostat ..............................................................27
MR18DE
FUNCTION DIAGNOSIS ..............................
28
COOLING SYSTEM ..........................................28
Cooling Circuit .........................................................28

CO-2
SYMPTOM DIAGNOSIS .............................30
OVERHEATING CAUSE ANALYSIS ................30
Troubleshooting Chart ............................................30
PRECAUTION .............................................32
PRECAUTIONS .................................................32
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
32
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ..................................
32
Precaution for Liquid Gasket ..................................32
PREPARATION ...........................................34
PREPARATION .................................................34
Special Service Tool ...............................................34
Commercial Service Tool .......................................34
ON-VEHICLE MAINTENANCE ...................35
ENGINE COOLANT ...........................................35
Inspection ...............................................................35
Changing Engine Coolant .......................................35
RADIATOR ........................................................38
Checking Radiator Cap ..........................................38
Checking Radiator ..................................................38
ON-VEHICLE REPAIR ................................40
RADIATOR ........................................................40
Component .............................................................40
Removal and Installation ........................................40
COOLING FAN ..................................................42
Component (Models with A/C) ................................42
Component (Models without A/C) ...........................42
Removal and Installation ........................................43
WATER PUMP ...................................................44
Component .............................................................44
Removal and Installation ........................................44
THERMOSTAT ..................................................45
Component .............................................................45
Removal and Installation ........................................45
WATER OUTLET AND WATER CONTROL
VALVE ...............................................................
47
Component .............................................................47
Removal and Installation ........................................47
DISASSEMBLY AND ASSEMBLY .............50
COOLING FAN ..................................................50
DISASSEMBLY AND ASSEMBLY .........................50
SERVICE DATA AND SPECIFICATIONS
(SDS) ...........................................................
51
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
51
Standard and Limit ..................................................51
K9K
FUNCTION DIAGNOSIS ............................
52
DESCRIPTION ...................................................52
Engine Cooling System .........................................52
SYMPTOM DIAGNOSIS ............................53
OVERHEATING CAUSE ANALYSIS ................53
Troubleshooting Chart ............................................53
PRECAUTION ............................................55
PRECAUTIONS .................................................55
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
55
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ..................................
55
Precaution for Liquid Gasket ...................................55
PREPARATION ..........................................57
PREPARATION .................................................57
Special Service Tools .............................................57
Commercial Service Tools ......................................57
ON-VEHICLE MAINTENANCE ..................58
ENGINE COOLANT ...........................................58
Inspection ................................................................58
Draining ...................................................................58
Refilling ...................................................................58
Flushing ..................................................................59
RADIATOR ........................................................60
Checking Radiator Cap ...........................................60
Checking Radiator ..................................................60
ON-VEHICLE REPAIR ...............................62
RADIATOR ........................................................62
Exploded View ........................................................62
Removal and Installation .........................................62
Inspection ................................................................63
COOLING FAN ..................................................64
Exploded View ........................................................64
Removal and Installation .........................................64
Disassembly and Assembly ....................................65
Inspection ................................................................65
WATER PUMP ...................................................66
Exploded View ........................................................66
Removal and Installation .........................................66
Inspection ................................................................66

CO-4
< FUNCTION DIAGNOSIS >[HR16DE]
DESCRIPTION
FUNCTION DIAGNOSIS
DESCRIPTION
Engine Cooling SystemINFOID:0000000001381550
AWBIA0155ZZ
1. Cylinder head 2. Cylinder block 3. Water pump
4. Thermostat 5. Water inlet 6. Water bypass
7. Water outlet A. From radiator B. To radiator
C. From electronic throttle control actu-
ator (Northern European models)D. From heater E. To heater
F. To electronic throttle control actuator
(Northern European models)

DESCRIPTION
CO-5
< FUNCTION DIAGNOSIS >[HR16DE]
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Engine Cooling System SchematicINFOID:0000000001381551
AWBIA0130ZZ
1. Reservoir tank 2. Radiator 3. Water inlet
4. Thermostat 5. Water bypass 6. Water jacket
7. Water pump 8. Cylinder block 9. Cylinder head
10. Water outlet 11. Electronic throttle control actuator 12. Heater
A. Thermostat open B. Thermostat closed C. Constant
D. Northern European models

CO-6
< SYMPTOM DIAGNOSIS >[HR16DE]
OVERHEATING CAUSE ANALYSIS
SYMPTOM DIAGNOSIS
OVERHEATING CAUSE ANALYSIS
Troubleshooting ChartINFOID:0000000001381552
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
— Thermostat stuck closed —
Damaged finsDust contamination or pa-
per clogging
Physical damage
Clogged radiator cooling
tubeExcess foreign material
(rust, dirt, sand, etc.)
Reduced air flowCooling fan does not oper-
ate
Fan assembly — High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio———
Poor engine coolant quality — Engine coolant viscosity —
Insufficient engine coolantEngine coolant leaksCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Reservoir tank capLoose
Poor sealing
RadiatorO-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tankExhaust gas leaks into cool-
ing systemCylinder head deterioration
Cylinder head gasket deteri-
oration

CO-10
< PREPARATION >[HR16DE]
PREPARATION
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000001534595
The actual shapes of Kent-Moore tools may from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000001534596
Tool number
(Kent-Moore No.)
Tool nameDescription
K V 1 0 1111 0 0
(J-37228)
Seal cutterRemoving chain tensioner cover and water
pump cover
—
(J-23688)
Engine coolant refractometerChecking concentration of ethylene glycol in
engine coolant
NT046
WBIA0539E
NISSAN tool number
Tool nameDescription
Radiator cap tester Checking radiator and radiator cap
(J-33984-A)
Radiator cap tester adapterAdapting radiator cap tester to radiator cap
and radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
WS39930000
Tube pressurePressing the tube of liquid gasket
PBIC1982E
S-NT564
S-NT052

CO-20
< ON-VEHICLE REPAIR >[HR16DE]
WATER PUMP
WATER PUMP
Exploded ViewINFOID:0000000001381568
Removal and InstallationINFOID:0000000001381569
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-11, "Changing Engine Coolant".
CAUTION:
 Perform this step when the engine is cold.
 Never spill engine coolant on drive belts.
2. Steer front wheel to the right.
3. Remove front fender protector (RH). Refer to EXT-22, "
Removal and Installation".
4. Loosen mounting bolts of water pump pulley before loosening belt tension of drive belt.
5. Remove drive belt. Refer to EM-16, "
Removal and Installation".
6. Remove water pump pulley.
7. Remove water pump.
 Loosen mounting bolts in reverse order as shown.
 Engine coolant will leak from cylinder block, so have a recep-
tacle ready below.
CAUTION:
 Handle water pump vane so that it does not contact any
other parts.
 Water pump cannot be disassembled and should be
replaced as a unit.
INSTALLATION
Installation is in the reverse order of removal.
Water pump.
1. Gasket 2. Water pump 3. Water pump pulley
PBIC3807E
KBIA3393J

WATER PUMP
CO-21
< ON-VEHICLE REPAIR >[HR16DE]
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 Tighten bolts in numerical order as shown.
Water pump pulley.
CAUTION:
Never install mounting bolts (A) to oblong holes (B).
 Water pump pulley (1)
InspectionINFOID:0000000001381570
INSPECTION AFTER REMOVAL
 Visually check if there is no significant dirt or rusting on water
pump body and vane (A).
 Make sure that there is no looseness in vane shaft, and that it turns
smoothly when rotated by hand.
 Replace water pump, if necessary.
INSPECTION AFTER INSTALLATION
 Check that the reservoir tank cap is tightened.
 Check for leaks of engine coolant using suitable tools. Refer to CO-11, "
Inspection".
 Start and warm up the engine. Visually make sure that there is no leaks of engine coolant.
KBIA3393J
PBIC3809E
PBIC3808E

CO-28
< FUNCTION DIAGNOSIS >[MR18DE]
COOLING SYSTEM
FUNCTION DIAGNOSIS
COOLING SYSTEM
Cooling CircuitINFOID:0000000001337837
AWBIA0132ZZ
1. Radiator 2. Reservoir tank 3. Water inlet
4. Thermostat 5. Thermostat housing 6. Water pump
7. Cylinder head 8. Cylinder block 9. Water control valve

CO-30
< SYMPTOM DIAGNOSIS >[MR18DE]
OVERHEATING CAUSE ANALYSIS
SYMPTOM DIAGNOSIS
OVERHEATING CAUSE ANALYSIS
Troubleshooting ChartINFOID:0000000001337836
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
— Thermostat stuck closed Thermostat
Damaged finsDust contamination or pa-
per clogging
Physical damage
Clogged radiator cooling
tubeExcess foreign material
(rust, dirt, sand, etc.)
Reduced air flowCooling fan does not oper-
ate
Fan assembly— High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — —
Improper engine coolant
mixture ratio—
—
Engine coolant viscosity—
Poor engine coolant quality — —
Insufficient engine coolantEngine coolant leaksCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tankExhaust gas leaks into cool-
ing systemCylinder head deterioration
Cylinder head gasket deteri-
oration