check engine NISSAN X-TRAIL 2003 Electronic Repair Manual

A/T SHIFT LOCK SYSTEM
AT-449
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4.CHECK INPUT SIGNAL (A/T DEVICE)
Turn ignition switch to “ON” position.
(Do not start engine.)
lCheck voltage between A/T device harness terminal 7 and ground.
OK or NG
OK >> GO TO 5
NG >> Check the following items:
1. Harness for short and open between battery and stop
lamp switch harness connector 1.
2. Harness for short or open between stop lamp switch harness connector 2 and A/T device har-
ness connector 7.
3. Fuse
4. Stop lamp switch (Refer toAT- 4 5 0 , "
A/T DEVICE CHECK".)
5.CHECK GROUND CIRCUIT
1. Turn ignition switch to “OFF” position.
2. Disconnect A/T device harness connector.
3. Check continuity between A/T device harness terminal 6 and ground.
If OK, check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6
NG >> Repair open circuit or short to ground or short to power
in harness or connectors. Voltage:
Brake pedal depressd:
Battery voltage
Brake pedal released:
0V
SCIA0783E
Continuity should exist.
SCIA0784E

AT-450
[ALL]
A/T SHIFT LOCK SYSTEM
6.CHECK RELAY CIRCUIT
1. Turn ignition switch to ON.
Check voltage between terminal 7 - 6 and 5 - 6.
OK or NG
OK >> GO TO 7
NG >> Replace A/T device.
7.CHECKPARKPOSITIONSWITCH
Refer toAT-450, "
A/T DEVICE CHECK".
OK or NG
OK >> GO TO 8
NG >> Replace A/T device.
8.CHECK SHIFT LOCK SOLENOID
Refer toAT-450, "
A/T DEVICE CHECK".
OK or NG
OK >> GO TO 9
NG >> Replace A/T device.
9.SHIFT LOCK OPERATION
1. Reconnect shift lock harness connector.
2. Turn ignition switch from “OFF” to “ON” position. (Do not start engine.)
3. Recheck shift lock operation.
OK or NG
OK >>INSPECTION END
NG >> 1. Perform A/T device input/output signal inspection test.
2. If NG, recheck harness connector connection.
A/T DEVICE CHECK
1. Shift Lock Solenoid
lCheck operation sound.
When ignition switch is turned to “ON” position and selector lever is set in “P” position.
SCIA0785E
Brake pedal Operation sound
Depressed Yes
Released No

REMOVAL AND INSTALLATION
AT-459
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12. Remove center member, engine insulator and engine mounting
bracket.
lTighten center member fixing bolts to specified torque, Refer
toEM-61, "
ENGINE ASSEMBLY".
13. Remove suspension member. Refer toFSU-12, "
FRONT SUS-
PENSION MEMBER".
14. Remove dust cover from converter housing.
Rotate crankshaft to gain access to securing bolts.
15. Remove securing bolts between drive plate and torque con-
verter. when crank shaft rotates, turn to right at the front side of
engine.
16. Support engine with a jack.
17. Remove bolts fixing transaxle to engine.
18. Lower transaxle while supporting it with a jack.
InstallationECS004ND
1. Check drive plate runout.
CAUTION:
Do not allow any magnetic materials to contact the ring
gear teeth.
lIf this runout is out of allowance, replace drive plate with ring
gear.
2. When connecting torque converter to transaxle, measure dis-
tance “A” to be certain that they are correctly assembled.
SCIA0794E
AAT259A
Maximum allowable runout :
Refer to EM-´´, “FLYWHEEL/DRIVE PLATE RUNOUT”.
SAT977H
Distance “A”: 19 mm (0.626 in) or more
SAT573D

AT-460
[ALL]
REMOVAL AND INSTALLATION
3. Install torque converter to drive plate.
lWith converter installed, rotate crankshaft several turns
to check that transaxle rotates freely without binding.
4. Tighten belts fixing transaxle.
5. Reinstall any part removed.
6. Adjust control cable. Refer toAT-456, "
Control Cable Adjust-
ment".
7. Check continuity of PNP switch. Refer toAT-130, "
DTC P0705
PARK/NEUTRAL POSITION (PNP) SWITCH".
8. Refill transaxle with ATF and check fluid level.
9. Move selector lever through all positions to be sure that tran-
saxle operates correctly. With parking brake applied, idle
engine. Move selector lever through “N” to “D”, to “2”, to “1” and
“R” positions. A slight shock should be felt through the hand
gripping the selector each time the transaxle is shifted.
10. Perform road test. Refer toAT-69, "
Road Test".
AAT266A
Bolt No.Tightening torque
N-m (kg-m, ft-lb)Bolt length “ L ”
mm (in)
1
69.6 - 79.4 (7.1 - 8.1, 51.4 - 58.6)49 (1.93)
245(1.77)
3
39.2 - 46.1 (4.0 - 4.7, 29.0 - 34.0)40 (1.57)
430(1.18)
5
30.4 - 40.2 (3.1 - 4.1, 22.4 - 29.7)40 (1.57)
645(1.97)
SCIA0795E
SAT638A

ATC-2
DEFROSTER (DEF) SWITCH ............................. 27
MODE SWITCH ................................................... 27
FAN SWITCH ...................................................... 27
OFF SWITCH ...................................................... 27
FRESH (FRE) SWITCH ....................................... 27
RECIRCULATION (REC) SWITCH ..................... 27
Discharge Air Flow ................................................. 28
System Description ................................................. 29
SWITCHES AND THEIR CONTROL FUNCTION... 29
TROUBLE DIAGNOSIS ............................................ 30
How to Perform Trouble Diagnoses for Quick and
Accurate Repair ...................................................... 30
WORK FLOW ...................................................... 30
SYMPTOM TABLE .............................................. 30
Component Parts and Harness Connector Location... 31
ENGINE COMPARTMENT .................................. 31
PASSENGER COMPARTMENT .......................... 32
Circuit Diagram ....................................................... 33
WITH GASOLINE ENGINE ................................. 33
WITH DIESEL ENGINE ....................................... 34
Wiring Diagram ....................................................... 35
WITH DASOLINE ENGINE ................................. 35
WITH DIESEL ENGINE ....................................... 38
Auto Amp. Terminals and Reference Value ............ 41
PIN CONNECTOR TERMINAL LAYOUT ............ 41
AUTO AMP. INSPECTION TABLE ...................... 41
Self-diagnosis Function .......................................... 42
DESCRIPTION .................................................... 42
PROCEDURE ...................................................... 43
AUXILIARY MECHANISM: TEMPERATURE
SETTING TRIMMER ........................................... 49
AUXILIARY MECHANISM: FOOT POSITION
SETTING TRIMMER ........................................... 50
AUXILIARY MECHANISM: INLET PORT MEM-
ORY FUNCTION (FOR LHD MODELS) .............. 51
Operational Check .................................................. 51
CHECKING MEMORY FUNCTION ..................... 51
CHECKING BLOEWER ....................................... 52
CHECKING DISCHARGE AIR ............................ 52
CHECKING RECIRCULATION ............................ 52
CHECKING TEMPERATURE DECREASE ......... 53
CHECKING TEMPERATURE INCREASE .......... 53
CHECKING AUTO MODE ................................... 53
Power Supply and Ground Circuit for Auto Amp. ... 53
INSPECTION FLOW ........................................... 54
COMPONENT DESCRIPTION ............................ 54
DIAGNOSTIC PROCEDURE .............................. 55
LAN System Circuit ................................................ 56
DIAGNOSTIC PROCEDURE .............................. 56
Mode Door Motor Circuit ........................................ 58
INSPECTION FLOW ........................................... 59
SYSTEM DESCRIPTION .................................... 60
COMPONENT DESCRIPTION ............................ 61
DIAGNOSTIC PROCEDURE .............................. 61
Air Mix Door Motor Circuit ...................................... 61
INSPECTION FLOW ........................................... 62
SYSTEM DESCRIPTION .................................... 62
COMPONENT DESCRIPTION ............................ 64DIAGNOSTIC PROCEDURE ...............................64
Intake Door Motor Circuit ........................................64
INSPECTION FLOW ............................................65
SYSTEM DESCRIPTION .....................................65
COMPONENT DESCRIPTION ............................66
DIAGNOSTIC PROCEDURE ...............................67
Blower Motor Circuit ................................................67
INSPECTION FLOW ............................................68
SYSTEM DESCRIPTION .....................................69
COMPONENT DESCRIPTION ............................70
DIAGNOSTIC PROCEDURE ...............................70
COMPONENT INSPECTION ...............................73
Magnet Clutch Circuit ..............................................73
INSPECTION FLOW ............................................74
SYSTEM DESCRIPTION .....................................74
DIAGNOSTIC PROCEDURE ...............................75
COMPONENT INSPECTION ...............................80
Insufficient Cooling ..................................................81
INSPECTION FLOW ............................................82
PERFORMANCE TEST DIAGNOSES ................83
PERFORMANCE CHART ....................................84
TROUBLE DIAGNOSES FOR ABNORMAL
PRESSURE .........................................................86
Insufficient Heating .................................................89
INSPECTION FLOW ............................................90
Noise .......................................................................91
INSPECTION FLOW ............................................91
Self-diagnosis .........................................................92
INSPECTION FLOW ............................................92
Memory Function ....................................................92
INSPECTION FLOW ............................................93
Ambient Sensor Circuit ...........................................93
COMPONENT DESCRIPTION ............................93
AMBIENT TEMPERATURE INPUT PROCESS...93
DIAGNOSTIC PROCEDURE ...............................94
COMPONENT INSPECTION ...............................95
In-vehicle Sensor Circuit .........................................95
COMPONENT DESCRIPTION ............................95
DIAGNOSTIC PROCEDURE ...............................96
COMPONENT INSPECTION ...............................97
Sunload Sensor Circuit ...........................................98
COMPONENT DESCRIPTION ............................98
SUNLOAD INPUT PROCESS .............................98
DIAGNOSTIC PROCEDURE ...............................98
COMPONENT INSPECTION ............................. 100
Intake Sensor Circuit ............................................. 101
COMPONENT DESCRIPTION .......................... 101
DIAGNOSTIC PROCEDURE ............................. 101
CONTROLLER ........................................................ 104
Removal and Installation ....................................... 104
Disassembly and Assembly .................................. 104
AMBIENT SENSOR ................................................ 105
Removal and Installation ....................................... 105
IN-VEHICLE SENSOR ............................................ 106
Removal and Installation ....................................... 106
SUNLOAD SENSOR ............................................... 107
Removal and Installation ....................................... 107

ATC-3
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AT C INTAKE SENSOR CIRCUIT ................................... 108
Removal and Installation ...................................... 108
BLOWER UNIT ....................................................... 109
Removal and Installation ...................................... 109
REMOVAL ......................................................... 109
INSTALLATION ................................................. 109
Disassembly and Assembly ................................. 109
BLOWER MOTOR ................................................... 111
Removal and Installation ...................................... . 111
INTAKE DOOR MOTOR .......................................... 112
Removal and Installation ....................................... 112
FAN CONTROL AMPLIFIER ................................... 113
Removal and Installation ....................................... 113
VENTILATION AIR FILTER ..................................... 114
Removal and Installation ....................................... 114
Function ................................................................ 114
Replacement Timing ............................................. 114
Replacement Procedures ...................................... 114
HEATER & COOLING UNIT ASSEMBLY ............... 115
Removal and Installation ....................................... 115
REMOVAL .......................................................... 115
INSTALLATION .................................................. 116
Disassembly and Assembly .................................. 116
MODE DOOR MOTOR ............................................ 118
Removal and Installation ....................................... 118
AIR MIX DOOR MOTOR .......................................... 119
Removal and Installation ....................................... 119
HEATER CORE ...................................................... 120
Removal and Installation ...................................... 120
DUCTS AND GRILLES .......................................... 121
Removal and Installation ...................................... 121
Ventilator Duct, Defroster Nozzle and Defroster
Ducts .................................................................... 121
Center Ventilator Grille ......................................... 121
Side Ventilator Grille ............................................. 121
Foot Duct .............................................................. 122
Floor duct ............................................................. 122
REFRIGERANT LINES ........................................... 123
HFC-134a (R-134a) Service Procedure ............... 123
SETTING OF SERVICE TOOLS AND EQUIP-
MENT ................................................................ 123
Components ......................................................... 125
Removal and Installation for Compressor ............ 126REMOVAL .........................................................126
INSTALLATION .................................................128
Removal and Installation for Compressor Clutch . 129
REMOVAL .........................................................129
INSTALLATION .................................................132
Removal and Installation for Low-pressure flexible
hose ......................................................................135
REMOVAL .........................................................135
INSTALLATION .................................................136
Removal and Installation for High-pressure flexible
hose ......................................................................136
REMOVAL .........................................................136
INSTALLATION .................................................136
Removal and Installation for High-pressure pipe ..137
REMOVAL .........................................................137
INSTALLATION .................................................137
Removal and Installation for Refrigerant Pressure
Sensor ..................................................................137
Removal and Installation for Dual-pressure Switch.138
Removal and Installation for Condenser ..............138
REMOVAL .........................................................138
INSTALLATION .................................................138
Removal and Installation for Evaporator ..............139
REMOVAL .........................................................139
INSTALLATION .................................................139
Removal and Installation for Expansion Valve ......140
Removal and Installation for Desiccant Assembly. 140
REMOVAL .........................................................140
INSTALLATION .................................................140
Checking for Refrigerant Leaks ............................140
Checking System for Leaks Using the Fluorescent
Leak Detector .......................................................141
Dye Injection .........................................................141
Electronic Refrigerant Leak Detector ....................141
PRECAUTIONS FOR HANDLING LEAK
DETECTOR .......................................................141
CHECKING PROCEDURE ...............................142
Service Data and Specifications (SDS) ................143
COMPRESSOR ................................................143
LUBRICANT ......................................................144
REFRIGERANT .................................................144
ENGINE IDLING SPEED ..................................144
BELT TENSION .................................................144

LUBRICANT
ATC-21
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LUBRICANTPFP:KLG00
Maintenance of Lubricant Quantity in CompressorEJS000TH
The lubricant in the compressor circulates through the system with the refrigerant. Add lubricant to compres-
sor when replacing any component or after a large gas leakage occurred. It is important to maintain the speci-
fied amount.
If lubricant quantity is not maintained properly, the following malfunctions may result:
lLack of lubricant: May lead to a seized compressor
lExcessive lubricant: Inadequate cooling (thermal exchange interference)
LUBRICANT
LUBRICANT RETURN OPERATION
Adjust the lubricant quantity according to the test group shown below.
1.CHECK LUBRICANT RETURN OPERATION
Can lubricant return operation be performed?
lA/C system works properly.
lThere is no evidence of a large amount of lubricant leakage.
Ye s o r N o
Yes >>GOTO2.
No >> GO TO 3.
2.PERFORM LUBRICANT RETURN OPERATION, PROCEEDING AS FOLLOWS:
1. Start engine, and set the following conditions:
–Test condition
Engine speed: Idling to 1,200 rpm
A/C or AUTO switch: ON
Blower speed: Max. position
Temp. control: Optional [Set so that intake air temperature is 25 to 30°C (77 to 86°F).]
Intake position: Recirculation (REC)
2. Perform lubricant return operation for about 10 minutes.
3. Stop engine.
CAUTION:
If excessive lubricant leakage is noted, do not perform the lubricant return operation.
>> GO TO 3.
3.CHECK COMPRESSOR
Should the compressor be replaced?
Ye s o r N o
Ye s > > G o t oAT C - 2 2 , "LUBRICANT ADJUSTING PROCEDURE FOR COMPRESSOR REPLACE-
MENT".
No >> GO TO 4.With gasoline engine
(CWV-615M Compressor)With diesel engine
(DKV-11G Compressor)
Name Nissan A/C System Oil Type S Nissan A/C System Oil Type R
Part number KLH00-PAGS0 KLH00-PAGR0

TROUBLE DIAGNOSIS
ATC-45
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6.STEP 3 - MODE DOOR AND INTAKE DOOR POSITIONS ARE CHECKED
1. Turn the temperature dial clockwise.
2. Does code No.30 appear on the display?
Ye s o r N o
Yes >>GOTO7.
No >> GO TO 14.
7.STEP 4 - OPERATION OF EACH ACTUATOR IS CHECKED
1. Turn the temperature dial clockwise.
2. Engine running.
3. Press DEF switch, code No. of each actuator test is indicated on
the display.
>> GO TO 8.
RHA869DD
RHA495A

TROUBLE DIAGNOSIS
ATC-51
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lPress the mode switch as desired.
AUXILIARY MECHANISM: INLET PORT MEMORY FUNCTION (FOR LHD MODELS)
When ignition key is turned from OFF to ON, inlet port can be set to AUTO or manual.
Operating procedures for this trimmer are as follows:
lBegin Self-diagnosis STEP 5 mode.
lPress (fan) UP switch to set system in auxiliary mode.
lDisplay shows 61 in auxiliary mechanism.It takes approximately 3 seconds.
lPress the recirculation (REC) switch as desired.
Operational CheckEJS001GY
The purpose of the operational check is to confirm that the system operates properly.
CHECKING MEMORY FUNCTION
1. Set the temperature 90°For32°C.
2. Press OFF switch.
3. Turn the ignition switch OFF.
4. Turn the ignition switch ON.
5. Press the AUTO switch.
6. Confirm that the set temperature remains at previous tempera-
ture.
7. Press OFF switch.
If NG, go to trouble diagnosis procedure for memory functionAT C - 9 2
.
If OK, continue with next check.
RJIA0040E
LED status of REC switch Setting status Setting changeover method
ON Manual REC status is memorized.
REC SW : ON
OFF AUTO control
Conditions :Engine running and at normal operating temperature
RJIA0496E

TROUBLE DIAGNOSIS
ATC-55
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DIAGNOSTIC PROCEDURE
SYMPTOM: A/C system does not come on.
1.CHECK POWER SUPPLY CIRCUIT FOR AUTO AMP.
OK or NG
OK >> GO TO 2.
NG >> Check 10A fuses (Nos. 15, 19 and 28) located in the fuse block.
lIf fuses are OK, check for open circuit in wiring harness. Repair or replace as necessary.
lIf fuses are NG, replace fuse and check wiring harness for short circuit. Repair or replace as
necessary.
2.CHECK BODY GROUND CIRCUIT FOR AUTO AMP.
Ye s o r N o
Yes >> Replace auto amp. INSPECTION END
No >> Repair or replace harness.
RJIA0504E
Terminals Ignition switch position
(+)
(-) OFF ACC ON
ConnectorTe r m i n a l
(Wire color)
M52 1 (BR/Y)
GroundApprox.
0VApprox.
0VApprox.
12V
M522
(With gaso-
line engine:
R/B), (With
diesel
engine: L)Approx.
12VApprox.
12VApprox.
12V
M52 20 (L/W)Approx.
0VApprox.
12VApprox.
12V
RJIA0505E
Ohmmeter terminal
Continuity (+)
(-)
ConnectorTerminal (Wire
color)
M52 3 (B) Ground Yes
RJIA0506E