engine NISSAN X-TRAIL 2003 Electronic Repair Manual

RADIATOR
CO-33
[YD22DDTi]
C
D
E
F
G
H
I
J
K
L
MA
CO
RADIATORPFP:21400
Removal and InstallationEBS00BB0
WA RN ING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter turn to
allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
REMOVAL
1. Drain engine coolant. Refer toCO-30, "DRAINING ENGINE COOLANT".
2. Remove under cover.
3. Disconnect radiator upper hose, lower hose, reservoir tank hose and mounting bracket.
4. Remove radiator and radiator fan assembly
CAUTION:
lDo not damage or scratch radiator core when removing.
INSTALLATION
lReinstall any parts removed in reverse order of removal.
lCheck for engine coolant leaks. Refer toCO-30, "LEAK CHECK".
SBIA0131E
1 Radiator 2 Bracket 3 Mounting rubber
4 Drain plug 5 Radiator hose (lower) 6 Radiator fan assembly
7 Reservoir tank 8 Radiator hose (upper) 9 Radiator Cap

CO-40
[YD22DDTi]
WATER PUMP
WAT ER PU M P
PFP:21020
Removal and InstallationEBS00BB4
WAR NIN G:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator.
REMOVAL
1. Remove the under cover, splash cover (right), and drive belt.
2. Drain engine coolant. Refer toCO-30, "
DRAINING ENGINE COOLANT".
CAUTION:
Perform when the engine is cold.
3. Support the bottom of the oil pan with a floor jack etc, and remove the right engine mount bracket (front
side of the engine).
4. Remove the water pump pulley.
lLoosen the pulley bolts after fixing the pulley using a screwdriver etc.
5. Remove engine mount bracket.
6. Remove the water pump.
lCoolant will leak from the cylinder block, so have a receptacle ready below.
CAUTION:
lHandle the water pump vane so that it does not contact any other parts.
lWater pump cannot be disassembled and should be replaced as a unit.
INSPECTION AFTER REMOVAL
lVisually check that there is no significant dirt or rusting on the
water pump body and vane.
lCheck that there is no looseness in the vane shaft, and that it
turns smoothly when rotated by hand.
lIf there are any unusualness, replace the water pump assembly.
INSTALLATION
lInstall in the reverse order of removal
JLC294B
SBIA0132E

WATER PUMP
CO-41
[YD22DDTi]
C
D
E
F
G
H
I
J
K
L
MA
CO
lInstall the water pump pulley with the front mark (painted white, used to prevent errors during assembly)
facing the front of the engine. Refer to the figure above.
INSPECTION AFTER INSTALLATION
lCheck for engine coolant leaks using radiator cap tester. Refer toCO-30, "LEAK CHECK".

CO-42
[YD22DDTi]
THERMOSTAT AND WATER PIPING
THERMOSTAT AND WATER PIPING
PFP:21200
Removal and InstallationEBS00BK9
WAR NIN G:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator.
REMOVAL
1. Remove the under cover and splash cover (right and left).
2. Drain engine coolant. Refer toCO-30, "
DRAINING ENGINE COOLANT".
CAUTION:
Perform when the engine cold.
3. Remove radiator lower hose from water inlet side.
4. Remove water inlet and thermostat.
5. Remove thermostat housing.
SBIA0133E
1 Thermostat 2 Water inlet 3 Thermostat housing
4 Water inlet pipe 5 Heater return pipe 6 Gasket

CO-44
[YD22DDTi]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
Standard and LimitEBS00CU0
CAPACITY
THERMOSTAT
RADIATOR
Unit:kPa(bar,kg/cm2,psi)
Tightening TorqueEBS00BKE
Unit: N·m (kg-m, ft-lb), N·m (kg-m, in-lb)* Engine coolant capacity [With reservoir tank (MAX level)]
9.5 (8-3/8 Imp qt)
Valve opening temperature 80 - 84°C (176 - 183°F)
Valve liftMore than 10 mm/ 95°C (0.39 in/203°F)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11 - 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
Radiator mounting bracket
Radiator fan assembly
Radiator fan
Radiator fan motor3.9 - 4.5 (0.39 - 0.46, 34 - 39)*
3.9 - 4.5 (0.39 - 0.46, 34 - 39)*
2.9 - 3.9 (0.30 - 0.40, 26 - 34)*
4.0 - 4.9 (0.40 - 0.50, 35 - 43)*
Water pum p
Water pump pully
Water inlet
Thermostat housing
Water inlet pipe
Hater return pipe23.0 - 30.0 (2.3 - 3.1, 17 - 22)
7.3 - 9.6 (0.74 - 0.98, 65 - 85)*
21.0 - 28.0 (2.1 - 2.9, 16 - 20)
21.0 - 28.0 (2.1 - 2.9, 16 - 20)
21.0 - 28.0 (2.1 - 2.9, 16 - 20)
21.0 - 28.0 (2.1 - 2.9, 16 - 20)

DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
C
D
E
F
G
H
I
J
L
M
SECTION
A
B
DI
DRIVER INFORMATION SYSTEM
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Wiring Diagrams and Trouble Diagnosis .................. 3
COMBINATION METERS (LHD MODELS) ................ 4
System Description .................................................. 4
UNIFIED CONTROL METER ................................ 4
HOW TO CHANGE THE DISPLAY FOR ODO/
TRIP METER ........................................................ 4
POWER SUPPLY AND GROUND CIRCUIT ........ 4
WATER TEMPERATURE GAUGE ........................ 4
TACHOMETER ..................................................... 5
FUEL GAUGE ....................................................... 5
SPEEDOMETER ................................................... 5
Component Parts and Harness Connector Location..... 5
Combination Meter ................................................... 6
CHECK .................................................................. 6
Schematic ................................................................ 7
Wiring Diagram — METER — .................................. 8
Meter/Gauge Operation and Odo/Trip Meter Seg-
ment Check in Diagnosis Mode ............................. 10
DIAGNOSIS FUNCTION ..................................... 10
HOW TO ALTERNATE DIAGNOSIS MODE ....... 10
Trouble Diagnoses ................................................. 10
PRELIMINARY CHECK ...................................... 10
SYMPTOM CHART ..............................................11
Power Supply and Ground Circuit Check ............... 12
Inspection/Engine Speed Signal ............................ 12
Inspection/Water Temperature Gauge /Gasoline
Engine Models ....................................................... 13
Inspection/Water Temperature Gauge (Diesel
Engine Models) ...................................................... 13
Inspection/Vehicle speed signal ............................. 14
Inspection/Fuel Level Sensor Unit ......................... 15
FUEL LEVEL SENSOR UNIT ............................. 15
LOW-FUEL WARNING LAMP ............................. 15
The Fuel Gauge Pointer Fluctuates·Indicator
Wrong Value·or Varies. ........................................... 17
The Fuel Gauge Does Not Move to F-position. ...... 18The Fuel Gauge Does Not Work. ........................... 18
Low Fuel Warning Lamp Illuminate or Not Illuminate... 19
Electrical Components Inspection .......................... 19
FUEL LEVEL SENSOR UNIT CHECK / GASO-
LINE ENGINE MODELS ..................................... 19
FUEL LEVEL SENSOR UNIT CHECK / DIESEL
ENGINE MODELS EXCEPT FOR NORTHERN
EUROPE ............................................................. 19
FUEL LEVEL SENSOR UNIT CHECK / DIESEL
ENGINE MODELS FOR NORTHERN EUROPE... 20
THERMAL TRANSMITTER CHECK ................... 20
Removal and Installation for Combination Meter .... 21
Disassembly and Assembly for Combination Meter... 21
COMBINATION METERS (RHD MODELS) .............. 22
System Description ................................................. 22
UNIFIED CONTROL METER .............................. 22
HOW TO CHANGE THE DISPLAY FOR ODO/
TRIP METER ....................................................... 22
POWER SUPPLY AND GROUND CIRCUIT ....... 22
WATER TEMPERATURE GAUGE ...................... 22
TACHOMETER .................................................... 23
FUEL GAUGE ..................................................... 23
SPEEDOMETER ................................................. 23
Component Parts and Harness Connector Location... 23
Combination Meter ................................................. 24
CHECK ................................................................ 24
Schematic ............................................................... 25
Wiring Diagram — METER — ................................ 26
Meter/Gauge Operation and Odo/Trip Meter Seg-
ment Check in Diagnosis Mode .............................. 28
DIAGNOSIS FUNCTION ..................................... 28
HOW TO ALTERNATE DIAGNOSIS MODE ....... 28
Trouble Diagnoses ................................................. 28
PRELIMINARY CHECK ....................................... 28
SYMPTOM CHART ............................................. 29
Power Supply and Ground Circuit Check ............... 30
Inspection/Engine Speed Signal ............................. 30
Inspection/Water Temperature Gauge /Gasoline
Engine Models ........................................................ 31
Inspection/Water Temperature Gauge (Diesel

DI-2
Engine Models) ....................................................... 31
Inspection/Vehicle speed signal ............................. 32
Inspection/Fuel Level Sensor Unit .......................... 33
FUEL LEVEL SENSOR UNIT .............................. 33
LOW-FUEL WARNING LAMP ............................. 33
The Fuel Gauge Pointer Fluctuates·Indicator
Wrong Value·or Varies. ........................................... 35
The Fuel Gauge Does Not Move to F-position. ...... 36
The Fuel Gauge Does Not Work. ........................... 36
Low Fuel Warning Lamp Illuminate or Not Illuminate... 37
Electrical Components Inspection .......................... 37
FUEL LEVEL SENSOR UNIT CHECK / GASO-
LINE ENGINE MODELS ...................................... 37
FUEL LEVEL SENSOR UNIT CHECK / DIESEL
ENGINE MODELS ............................................... 37
THERMAL TRANSMITTER CHECK ................... 38
Removal and Installation for Combination Meter .... 38
Disassembly and Assembly for Combination Meter... 38
WARNING LAMPS .................................................... 39
Schematic ............................................................... 39
Wiring Diagram — WARN —/ LHD Models ............ 40Wiring Diagram — WARN — / RHD Models ...........45
Electrical Components Inspection ...........................50
FUEL WARNING LAMP OPERATION CHECK ... 50
OIL PRESSURE SWITCH CHECK ......................50
DIODE CHECK ....................................................50
A/T INDICATOR .........................................................51
Wiring Diagram — AT/IND — .................................51
WARNING CHIME .....................................................52
System Description .................................................52
POWER SUPPLY AND GROUND CIRCUIT .......52
IGNITION KEY WARNING CHIME ......................52
LIGHT WARNING CHIME ...................................52
Component Parts and Harness Connector Location... 53
Wiring Diagram — CHIME — .................................54
Symptom Chart .......................................................56
Power Supply and Ground Circuit Check ...............56
Lighting Switch Input Signal Check .........................57
Key Switch Insert Signal Check ..............................57
Door Unlock Sensor Check .....................................58
Front Door Switch (driver side) Check ....................59
CLOCK ......................................................................60
Wiring Diagram — CLOCK — .................................60

DI-4
COMBINATION METERS (LHD MODELS)
COMBINATION METERS (LHD MODELS)
PFP:24810
System DescriptionEKS002Z7
UNIFIED CONTROL METER
lSpeedometer, odo/trip meter, tachometer, fuel gauge and water temperature gauge are controlled totally
by control unit built-in combination meter.
lDigital meter is adopted for odo/trip meter.*
*The record of the odo meter is kept even if the battery cable is disconnected. The record of the trip meter
is erased when the battery cable is disconnected.
lOdo/trip meter segment can be checked in diagnosis mode.
lMeter/gauge can be checked in diagnosis mode.
HOW TO CHANGE THE DISPLAY FOR ODO/TRIP METER
NOTE:
Turn ignition switch to the “ON” position to operate odo/trip meter.
POWER SUPPLY AND GROUND CIRCUIT
Power is supplied at all times
lthrough 10A fuse [No. 28, located in the fuse block (J/B)]
lto combination meter terminal 45.
With the ignition switch in the ON or START position, power is supplied
lthrough 10A fuse [No. 11, located in the fuse block (J/B)]
lto combination meter terminal 46.
Ground is supplied
lthrough body grounds M27 and M70
lto combination meter terminal 47.
WATER TEMPERATURE GAUGE
Gasoline engine models
The water temperature gauge indicates the engine coolant temperature. The reading on the gauge is received
engine coolant temperature signal from ECM. ECM is detected by water temperature sensor.
The water temperature gauge is received by a signal
lfrom ECM terminal 32
lto combination meter terminal 55.
The needle on the gauge moves from “C” to “H”
SKIA0896E

COMBINATION METERS (LHD MODELS)
DI-5
C
D
E
F
G
H
I
J
L
MA
B
DI
Diesel engine models
The water temperature gauge indicates the engine coolant temperature. The reading on the gauge is based
on the resistance of the thermal transmitter.
As the temperature of the coolant increases, the resistance of the thermal transmitter decreases. A variable
ground is supplied to terminal 55 of the combination meter for the water temperature gauge. The needle on
the gauge moves from “C” to “H”.
TACHOMETER
The tachometer indicates engine speed in revolutions per minute (rpm).
The tachometer is regulated by a signal
lfrom terminal 36 (Gasoline engine models) or D1 (Diesel engine models) of the ECM
lto combination meter terminal 54 for the tachometer.
FUEL GAUGE
The fuel gauge indicates the approximate fuel level in the fuel tank.
The fuel gauge is regulated by a variable ground signal supplied
lfrom body grounds, B8 and B18
lthrough terminal 1 and 3 of the Sub fuel level sensor unit and
lthrough terminal 4 and 1 of the fuel level sensor unit
lto combination meter terminal 51 for the fuel gauge.
SPEEDOMETER
The combination meter provides a voltage signal to the vehicle speed signal from 4WD/ABS control unit (with-
out ESP) or 4WD control unit (with ESP).
The voltage is supplied
lfrom combination meter terminal 42 for the speedometer
lto terminal 20 of 4WD/ABS control unit (without ESP) or 4WD control unit (without ESP).
The speedometer converts the voltage into the vehicle speed displayed.
Component Parts and Harness Connector LocationEKS002Z8
SKIA1009E

COMBINATION METERS (LHD MODELS)
DI-11
C
D
E
F
G
H
I
J
L
MA
B
DI
3.SEGMENTS CHECK
Check odo / trip meter segment.
Do all segments illuminate?
YES >> GO TO 4.
NO >> Replace combination meter.
4.CHECK FUEL WARNING LAMP
Check fuel warning lamp in diagnosis mode. Refer toDI-12, "
Power Supply and Ground Circuit Check".
Do fuel warning lamp illuminate?
OK >> GO TO 5.
NG >> Replace combination meter.
5.CHECK METER CIRCUIT
Check indication of each meter/gauge in self-diagnosis mode. Refer toDI-12, "
Power Supply and Ground Cir-
cuit Check".
OK or NG?
OK >> Symptom chart
NG >> Replace combination meter.
SYMPTOM CHART
Symptom Possible cause Repair procedure
Fuel warning lamp is
malfunctioning.
1. Sensor Signal
–Engine revolution signal
–Fuel gauge
–Water temp gauge
2. Unified meter control unit1. Check the sensor for malfunctioning meter/gauge.
–INSPECTION/ENGINE SPEED SIGNAL (Refer toDI-12,
"Inspection/Engine Speed Signal".)
–INSPECTION/FUEL LEVEL SENSOR UNIT (Refer toDI-15,
"Inspection/Fuel Level Sensor Unit".)
–INSPECTION/THERMAL TRANSMITTER (Refer toDI-13,
"Inspection/Water Temperature Gauge /Gasoline Engine Models"
orDI-13, "Inspection/Water Temperature Gauge (Diesel Engine
Models)".)
2. Replace combination meter One of tachometer/fuel
gauge/water temp. gauge is
malfunctioning.
Speedometer and odo/trip
meter is malfunctioning.1. Sensor Signal
–Vehicle speed signal
2. Unified meter control unit1. Check the sensor for malfunctioning meter/gauge.–INSPECTION/VEHICLE SPEED SIGNAL (Refer toDI-12,
"Inspection/Engine Speed Signal".)
2. Replace combination meter
Multiple meter/gauge are
malfunctioning.
lUnified meter control unitlReplace combination meter.