sensor NISSAN X-TRAIL 2003 Electronic Repair Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2003, Model line: X-TRAIL, Model: NISSAN X-TRAIL 2003Pages: 3066, PDF Size: 51.47 MB
Page 1507 of 3066
![NISSAN X-TRAIL 2003 Electronic Repair Manual ENGINE CONTROL SYSTEM
EC-393
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lWhen the accelerator pedal is fully depressed.
lWhen cranking the engine.
lAt high engine speeds.
lWhen the engine coola NISSAN X-TRAIL 2003 Electronic Repair Manual ENGINE CONTROL SYSTEM
EC-393
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lWhen the accelerator pedal is fully depressed.
lWhen cranking the engine.
lAt high engine speeds.
lWhen the engine coola](/img/5/57402/w960_57402-1506.png)
ENGINE CONTROL SYSTEM
EC-393
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lWhen the accelerator pedal is fully depressed.
lWhen cranking the engine.
lAt high engine speeds.
lWhen the engine coolant temperature becomes excessively high.
lWhen operating power steering during low engine speed or low vehicle speed.
lWhen engine speed is excessively low.
lWhen refrigerant pressure is excessively low or high.
Fuel Cut Control (at No Load and High Engine Speed)EBS00BEX
INPUT/OUTPUT SIGNAL CHART
SYSTEM DESCRIPTION
If the engine speed is above 1,800 rpm with no load (for example, in neutral and engine speed over 1,800
rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies based on engine speed.
Fuel cut will operate until the engine speed reaches 1,500 rpm, then fuel cut is cancelled.
NOTE:
This function is different from deceleration control listed under “Multiport Fuel Injection (MFI) System”,EC-389
.
CAN communicationEBS00BEY
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
FOR A/T MODELS
System Diagram
Input/Output Signal Chart
T: Transmit R: Receive Sensor Input Signal to ECMECM
functionActuator
Park/neutral position (PNP) switch Neutral position
Fuel cut
controlFuel injectors Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Engine coolant temperature sensor Engine coolant temperature
Crankshaft position sensor (POS) Engine speed
Wheel sensor Vehicle speed
SKIA0884E
Signals ECM TCM
Engine speed signal T R
Engine coolant temperature signal T R
Page 1508 of 3066
![NISSAN X-TRAIL 2003 Electronic Repair Manual EC-394
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ENGINE CONTROL SYSTEM
FOR M/T MODELS
System Diagram
Input/Output Signal Chart
T: Transmit R: Receive Accelerator pedal position signal T R
A/T self-diagnosis signal R TS NISSAN X-TRAIL 2003 Electronic Repair Manual EC-394
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ENGINE CONTROL SYSTEM
FOR M/T MODELS
System Diagram
Input/Output Signal Chart
T: Transmit R: Receive Accelerator pedal position signal T R
A/T self-diagnosis signal R TS](/img/5/57402/w960_57402-1507.png)
EC-394
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ENGINE CONTROL SYSTEM
FOR M/T MODELS
System Diagram
Input/Output Signal Chart
T: Transmit R: Receive Accelerator pedal position signal T R
A/T self-diagnosis signal R TSignals ECM TCM
SKIA0885E
Signals ECMSteering wheel
angle sensor4WD control unitESP/ TCS / ABS
control unit
Engine speed signal T R R
Accelerator pedal position signal T R
ESP operation signal R R T
TCS operation signal R R T
ABS operation signal R R T
Stop lamp switch signalRT
Steering wheel angle sensor signal T R
ESP-OFFSW signalRT
Wheel speed sensor signalRT
4WD Mode signalTR
Page 1510 of 3066
![NISSAN X-TRAIL 2003 Electronic Repair Manual EC-396
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BASIC SERVICE PROCEDURE
–Check ignition timing.
Throttle Valve Closed Position LearningEBS00BF0
DESCRIPTION
“Throttle Valve Closed Position Learning” is an operati NISSAN X-TRAIL 2003 Electronic Repair Manual EC-396
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BASIC SERVICE PROCEDURE
–Check ignition timing.
Throttle Valve Closed Position LearningEBS00BF0
DESCRIPTION
“Throttle Valve Closed Position Learning” is an operati](/img/5/57402/w960_57402-1509.png)
EC-396
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BASIC SERVICE PROCEDURE
–Check ignition timing.
Throttle Valve Closed Position LearningEBS00BF0
DESCRIPTION
“Throttle Valve Closed Position Learning” is an operation to learn the fully closed position of the throttle valve
by monitoring the throttle position sensor output signal. It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch “ON”.
3. Turn ignition switch “OFF” wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Accelerator Pedal Released Position LearningEBS00BLT
DESCRIPTION
“Accelerator Pedal Released Position Learning” is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each time
harness connector of accelerator pedal position sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch “ON” and wait at least 2 seconds.
3. Turn ignition switch “OFF” wait at least 10 seconds.
4. Turn ignition switch “ON” and wait at least 2 seconds.
5. Turn ignition switch “OFF” wait at least 10 seconds.
Idle Air Volume LearningEBS00BF1
DESCRIPTION
“Idle Air Volume Learning” is an operation to learn the idle air volume that keeps each engine within the spe-
cific range. It must be performed under any of the following conditions:
lEach time electric throttle control actuator or ECM is replaced.
lIdle speed or ignition timing is out of specification.
SEF166Y
PBIB0514E
Page 1512 of 3066
![NISSAN X-TRAIL 2003 Electronic Repair Manual EC-398
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BASIC SERVICE PROCEDURE
7. Make sure that “CMPLT” is displayed on CONSULT-II screen. If
“INCMP” is displayed, “Idle Air Volume Learning” will not be car-
rie NISSAN X-TRAIL 2003 Electronic Repair Manual EC-398
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BASIC SERVICE PROCEDURE
7. Make sure that “CMPLT” is displayed on CONSULT-II screen. If
“INCMP” is displayed, “Idle Air Volume Learning” will not be car-
rie](/img/5/57402/w960_57402-1511.png)
EC-398
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BASIC SERVICE PROCEDURE
7. Make sure that “CMPLT” is displayed on CONSULT-II screen. If
“INCMP” is displayed, “Idle Air Volume Learning” will not be car-
ried out successfully. In this case, find the cause of the problem
by referring to the “Diagnostic Procedure” below.
8. Rev up the engine two or three times and make sure that idle
speed and ignition timing are within the specifications.
Without CONSULT-II
NOTE:
lIt is better to count the time accurately with a clock.
lIt is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
1. PerformEC-396, "
Accelerator Pedal Released Position Learning".
2. PerformEC-396, "
Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic “PRE-CONDITIONING” (previously mentioned) are in good
order.
5. Turn ignition switch “OFF” and wait at least 10 seconds.
6. Confirm that accelerator pedal is fully released, turn ignition switch “ON” and wait 3 seconds.
7. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
8. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MI stops
blinking and turned ON.
9. Fully release the accelerator pedal within 3 seconds after the MI goes off.
10. Start engine and let it idle.
11. Wait 20 seconds.
12. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the
specifications.
13. If idle speed and ignition timing are not within the specification, the result will be incomplete. In this case,
find the cause of the problem by referring to the “Diagnostic Procedure” below.
ITEM SPECIFICATION
Idle speed M/T: 650±50 rpm
A/T: 700±50 rpm (in “P” or “N” position)
Ignition timing M/T: 14±5°BTDC
A/T: 16±5°BTDC (in “P” or “N” position)
SEF455Y
ITEM SPECIFICATION
Idle speed M/T: 650±50 rpm
A/T: 700±50 rpm (in “P” or “N” position)
Ignition timing M/T: 14±5°BTDC
A/T: 16±5°BTDC (in “P” or “N” position)
PBIB0665E
Page 1515 of 3066
![NISSAN X-TRAIL 2003 Electronic Repair Manual ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-401
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ON BOARD DIAGNOSTIC (OBD) SYSTEMPFP:00028
IntroductionEBS00BMC
The ECM has an on board diagnostic system, whic NISSAN X-TRAIL 2003 Electronic Repair Manual ON BOARD DIAGNOSTIC (OBD) SYSTEM
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ON BOARD DIAGNOSTIC (OBD) SYSTEMPFP:00028
IntroductionEBS00BMC
The ECM has an on board diagnostic system, whic](/img/5/57402/w960_57402-1514.png)
ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-401
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ON BOARD DIAGNOSTIC (OBD) SYSTEMPFP:00028
IntroductionEBS00BMC
The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including:
The above information can be checked using procedures listed in the table below.
´: Applicable —: Not applicable
*1: When DTC and 1st trip DTC simultaneously appear on the display, they cannot be clearly distinguished from each other.
The malfunction indicator (MI) on the instrument panel lights up when the same malfunction is detected in two
consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer toEC-411
.)
Two Trip Detection LogicEBS00BMD
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MI will not light up at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MI lights up. The MI lights up at the same time when the DTC is stored. <2nd trip>
The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed during
vehicle operation. When the ECM enters fail-safe mode (Refer toEC-411
.), the DTC is stored in the ECM
memory even in the 1st trip.
Emission-related Diagnostic InformationEBS00BME
DTC AND 1ST TRIP DTC
The 1st trip DTC (whose number is the same as the DTC number) is displayed for the latest self-diagnostic
result obtained. If the ECM memory was cleared previously, and the 1st trip DTC did not reoccur, the 1st trip
DTC will not be displayed.
If a malfunction is detected during the 1st trip, the 1st trip DTC is stored in the ECM memory. The MI will not
light up (two trip detection logic). If the same malfunction is not detected in the 2nd trip (meeting the required
driving pattern), the 1st trip DTC is cleared from the ECM memory. If the same malfunction is detected in the
2nd trip, both the 1st trip DTC and DTC are stored in the ECM memory and the MI lights up. In other words,
the DTC is stored in the ECM memory and the MI lights up when the same malfunction occurs in two consec-
utive trips. If a 1st trip DTC is stored and a non-diagnostic operation is performed between the 1st and 2nd
trips, only the 1st trip DTC will continue to be stored. For fail-safe items, the DTC is stored in the ECM memory
even in the 1st trip.
Procedures for clearing the DTC and the 1st trip DTC from the ECM memory are described inEC-402, "
HOW
TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION".
When a 1st trip DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame
data as specified in “Work Flow” procedure Step II, refer toEC-408
. Then perform “DTC Confirmation Proce-
dure” or “Overall Function Check” to try to duplicate the problem. If the malfunction is duplicated, the item
requires repair.
How to Read DTC and 1st Trip DTC
DTC and 1st trip DTC can be read by the following methods.
With CONSULT-II
CONSULT-II displays the DTC in "SELF-DIAG RESULTS" mode. Examples: P0117, P0340, P1065, etc.
(CONSULT-II also displays the malfunctioning component or system.)
Emission-related diagnostic information
Diagnostic Trouble Code (DTC)
Freeze Frame data
1st Trip Diagnostic Trouble Code (1st Trip DTC)
1st Trip Freeze Frame data
Calibration ID
DTC 1st trip DTC Freeze Frame data1st trip Freeze Frame
data
CONSULT-II´´ ´ ´
ECM´´*1 — —
Page 1518 of 3066
![NISSAN X-TRAIL 2003 Electronic Repair Manual EC-404
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
Malfunction Indicator (MI)
EBS00BMG
DESCRIPTION
The MI is located on the instrument panel.
1. The MI will light up when the ignition swi NISSAN X-TRAIL 2003 Electronic Repair Manual EC-404
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
Malfunction Indicator (MI)
EBS00BMG
DESCRIPTION
The MI is located on the instrument panel.
1. The MI will light up when the ignition swi](/img/5/57402/w960_57402-1517.png)
EC-404
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
Malfunction Indicator (MI)
EBS00BMG
DESCRIPTION
The MI is located on the instrument panel.
1. The MI will light up when the ignition switch is turned ON without
the engine running. This is a bulb check.
lIf the MI does not light up, refer toDI-39, "WARNING LAMPS",
or seeEC-526
.
2. When the engine is started, the MI should go off.
If the MI remains on, the on board diagnostic system has
detected an engine system malfunction.
ON BOARD DIAGNOSTIC SYSTEM FUNCTION
The on board diagnostic system has the following four functions.
MI Flashing without DTC
If the ECM is in Diagnostic Test Mode II, MI may flash when engine is running. In this case, check ECM diag-
nostic test mode.EC-405, "
HOW TO SWITCH DIAGNOSTIC TEST MODE".
How to switch the diagnostic test (function) modes, and details of the above functions are described laterEC-
405.
The following emission-related diagnostic information is cleared when the ECM memory is erased.
1. Diagnostic trouble codes
2. 1st trip diagnostic trouble codes
3. Freeze frame data
SAT652J
Diagnostic Test
ModeKEY and ENG.
Statu sFunction Explanation of Function
Mode I Ignition switch in
“ON” position
Engine stoppedBULB CHECK This function checks the MI bulb for damage (blown, open
circuit, etc.).
If the MI does not come on, check MI circuit.
Engine running MALFUNCTION
WARNINGThis is a usual driving condition. When a malfunction is
detected twice in two consecutive driving cycles (two trip
detection logic), the MI will light up to inform the driver that
a malfunction has been detected.
The following malfunctions will light up the MI in the 1st
trip.
lFail-safe mode
Mode II Ignition switch in
“ON” position
Engine stoppedSELF-DIAGNOSTIC
RESULTSThis function allows DTCs and 1st trip DTCs to be read.
Engine running HEATED OXYGEN SENSOR 1
MONITORThis function allows the fuel mixture condition (lean or
rich), monitored by heated oxygen sensor 1, to be read.
Page 1519 of 3066
![NISSAN X-TRAIL 2003 Electronic Repair Manual ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-405
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4. 1st trip freeze frame data
5. Others
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
lIt is better to count the ti NISSAN X-TRAIL 2003 Electronic Repair Manual ON BOARD DIAGNOSTIC (OBD) SYSTEM
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4. 1st trip freeze frame data
5. Others
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
lIt is better to count the ti](/img/5/57402/w960_57402-1518.png)
ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-405
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4. 1st trip freeze frame data
5. Others
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
lIt is better to count the time accurately with a clock.
lIt is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
lAlways ECM returns to Diagnostic Test Mode I after ignition switch is turned “OFF”.
How to Set Diagnostic Test Mode II (Self-diagnostic Results)
1. Confirm that accelerator pedal is fully released, turn ignition switch “ON” and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MI starts
blinking.
4. Fully release the accelerator pedal.
ECM has entered to Diagnostic Test Mode II (Self-diagnostic results).
How to Set Diagnostic Test Mode II (Heated Oxygen Sensor 1 Monitor)
1. Set the ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer toEC-405, "How to Set Diagnostic
Test Mode II (Self-diagnostic Results)".
2. Start Engine.
ECM has entered to Diagnostic Test Mode II (Heated oxygen sensor 1 monitor).
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
1. Set ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer toEC-405, "How to Set Diagnostic
Test Mode II (Self-diagnostic Results)".
2. Fully depress the accelerator pedal and keep it for more than 10 seconds.
The emission-related diagnostic information has been erased from the backup memory in the ECM.
3. Fully release the accelerator pedal, and confirm the DTC 0000 is displayed.
DIAGNOSTIC TEST MODE I — BULB CHECK
In this mode, the MI on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer toDI-39,
"WA RN ING LA MPS"or seeEC-526.
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING
lThese DTC numbers are clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC RESULTS)
DIAGNOSTIC TEST MODE II — SELF-DIAGNOSTIC RESULTS
In this mode, the DTC and 1st trip DTC are indicated by the number of blinks of the MI as shown below.
PBIB0092E
MI Condition
ON When the malfunction is detected or the ECM's CPU is malfunctioning.
OFF No malfunction.
Page 1520 of 3066
![NISSAN X-TRAIL 2003 Electronic Repair Manual EC-406
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
The DTC and 1st trip DTC are displayed at the same time. If the MI does not illuminate in diagnostic test mode
I (Malfunction warning), NISSAN X-TRAIL 2003 Electronic Repair Manual EC-406
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
The DTC and 1st trip DTC are displayed at the same time. If the MI does not illuminate in diagnostic test mode
I (Malfunction warning),](/img/5/57402/w960_57402-1519.png)
EC-406
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
The DTC and 1st trip DTC are displayed at the same time. If the MI does not illuminate in diagnostic test mode
I (Malfunction warning), all displayed items are 1st trip DTCs. If only one code is displayed when the MI illumi-
nates in diagnostic test mode II (SELF-DIAGNOSTIC RESULTS), it is a DTC; if two or more codes are dis-
played, they may be either DTCs or 1st trip DTCs. DTC No. is same as that of 1st trip DTC. These unidentified
codes can be identified by using the CONSULT-II. A DTC will be used as an example for how to read a code.
A particular trouble code can be identified by the number of four-digit numeral flashes. The “zero” is indicated
by the number of ten flashes. The length of time the 1,000th-digit numeral flashes on and off is 1.2 seconds
consisting of an ON (0.6-second) - OFF (0.6-second) cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-second ON and 0.3-second OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-second OFF.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC “0000” refers to no
malfunction. (SeeEC-379, "
INDEX FOR DTC")
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
The DTC can be erased from the back up memory in the ECM by depressing accelerator pedal. Refer toEC-
405, "HOW TO SWITCH DIAGNOSTIC TEST MODE".
lIf the battery is disconnected, the DTC will be lost from the backup memory after approx 24 hours.
lBe careful not to erase the stored memory before starting trouble diagnoses.
DIAGNOSTIC TEST MODE II — HEATED OXYGEN SENSOR 1 MONITOR
In this mode, the MI displays the condition of the fuel mixture (lean or rich) which is monitored by the heated
oxygen sensor 1.
*: Maintains conditions just before switching to open loop.
To check the heated oxygen sensor 1 function, start engine in the Diagnostic Test Mode II and warm it up until
engine coolant temperature indicator points to the middle of the gauge.
Next run engine at about 2,000 rpm for about 2 minutes under no-load conditions. Then make sure that the MI
comes ON more than 5 times within 10 seconds with engine running at 2,000 rpm under no-load.
SEF952W
MI Fuel mixture condition in the exhaust gas Air fuel ratio feedback control condition
ON Lean
Closed loop system
OFF Rich
*Remains ON or OFF Any condition Open loop system
Page 1521 of 3066
![NISSAN X-TRAIL 2003 Electronic Repair Manual TROUBLE DIAGNOSIS
EC-407
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TROUBLE DIAGNOSISPFP:00004
Trouble Diagnosis IntroductionEBS00BMU
INTRODUCTION
The engine has an ECM to control major systems NISSAN X-TRAIL 2003 Electronic Repair Manual TROUBLE DIAGNOSIS
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TROUBLE DIAGNOSISPFP:00004
Trouble Diagnosis IntroductionEBS00BMU
INTRODUCTION
The engine has an ECM to control major systems](/img/5/57402/w960_57402-1520.png)
TROUBLE DIAGNOSIS
EC-407
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TROUBLE DIAGNOSISPFP:00004
Trouble Diagnosis IntroductionEBS00BMU
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no problems such as vac-
uum leaks, fouled spark plugs, or other problems with the engine.
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than continuously. Most intermittent problems are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the problems. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the “Work Flow” onEC-408
.
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such problems, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “Diagnostic Worksheet” like the exam-
ple onEC-410
should be used.
Start your diagnosis by looking for “conventional” problems first. This
will help troubleshoot driveability problems on an electronically con-
trolled engine vehicle.
MEF036D
SEF233G
SEF234G
Page 1523 of 3066
![NISSAN X-TRAIL 2003 Electronic Repair Manual TROUBLE DIAGNOSIS
EC-409
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Description for Work Flow
DIAGNOSTIC WORKSHEET
Description
There are many operating conditions that lead to the malfunction o NISSAN X-TRAIL 2003 Electronic Repair Manual TROUBLE DIAGNOSIS
EC-409
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Description for Work Flow
DIAGNOSTIC WORKSHEET
Description
There are many operating conditions that lead to the malfunction o](/img/5/57402/w960_57402-1522.png)
TROUBLE DIAGNOSIS
EC-409
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Description for Work Flow
DIAGNOSTIC WORKSHEET
Description
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about a problem. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the MI to come on steady or blink and
DTC to be detected. Examples:
lVehicle ran out of fuel, which caused the engine to misfire.
STEP DESCRIPTION
STEP IGet detailed information about the conditions and the environment when the incident/symptom occurred using the
“DIAGNOSTIC WORK SHEET”,EC-409
.
STEP IIBefore confirming the concern, check and write down (print out using CONSULT-II or GST) the (1st trip) DTC and the
(1st trip) freeze frame data, then erase the DTC and the data. (Refer toEC-402
.) The (1st trip) DTC and the (1st trip)
freeze frame data can be used when duplicating the incident at STEP III & IV.
If the incident cannot be verified, performEC-453, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT".
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the customer.
(The “Symptom Matrix Chart” will be useful. SeeEC-417
.)
Also check related service bulletins for information.
STEP IIITry to confirm the symptom and under what conditions the incident occurs.
The “DIAGNOSTIC WORK SHEET” and the freeze frame data are useful to verify the incident. Connect CONSULT-II
to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, performEC-453, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT".
If the malfunction code is detected, skip STEP IV and perform STEP V.
STEP IVTry to detect the (1st trip) DTC by driving in (or performing) the “DTC Confirmation Procedure”. Check and read the
(1st trip) DTC and (1st trip) freeze frame data by using CONSULT-II or GST.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO TRIG)
mode and check real time diagnosis results.
If the incident cannot be verified, performEC-453, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT".
In case the “DTC Confirmation Procedure” is not available, perform the “Overall Function Check” instead. The (1st
trip) DTC cannot be displayed by this check, however, this simplified “check” is an effective alternative.
The “NG” result of the “Overall Function Check” is the same as the (1st trip) DTC detection.
STEP VTake the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX.
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer toEC-412
.) Then perform inspections
according to the Symptom Matrix Chart. (Refer toEC-417
.)
STEP VIIdentify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect the
system for mechanical binding, loose connectors or wiring damage using (tracing) “Harness Layouts”.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR
(AUTO TRIG)” mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CONSULT-II.
Refer toEC-427
,EC-443.
The “Diagnostic Procedure” in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to “Circuit Inspection” in
GI-24, "
How to Perform Efficient Diagnosis for an Electrical Incident".
Repair or replace the malfunction parts.
If malfunctioning part cannot be detected, performEC-453, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT".
STEP VIIOnce you have repaired the circuit or replaced a component, you need to run the engine in the same conditions and
circumstances which resulted in the customer's initial complaint.
Perform the “DTC Confirmation Procedure” and confirm the normal code [DTC No. P0000] is detected. If the incident
is still detected in the final check, perform STEP VI by using a method different from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in ECM.
(Refer toEC-402, "
HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION".)
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