engine NISSAN X-TRAIL 2003 Electronic Repair Manual

EC-652
[QR (WITHOUT EURO-OBD)]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
Fuel PressureEBS00BAH
Idle Speed and Ignition TimingEBS00BAI
*1: Under the following conditions:
lAir conditioner switch: OFF
lElectric load: OFF (Lights, heater fan & rear window defogger)
lSteering wheel: Kept in straight-ahead position
Calculated Load ValueEBS00BAJ
Mass Air Flow SensorEBS00BAK
*: Engine is warmed up to normal operating temperature and running under no-load.
Intake Air Temperature SensorEBS00BAL
Engine Coolant Temperature SensorEBS00BAM
Heated Oxygen Sensor 1 HeaterEBS00BAN
Heated Oxygen sensor 2 HeaterEBS00BAO
Crankshaft Position Sensor (POS)EBS00BAP
Refer toEC-505, "Component Inspection".
Camshaft Position Sensor (PHASE)EBS00BAQ
Refer toEC-512, "Component Inspection".
Fuel pressure at idle kPa (bar, kg/cm2,psi)Approximately 350 (3.5, 3.7, 51)
Ta r g e t i d l e s p e e d
No-load*1(in“P”orN”position)A/T: 700±50 rpm
M/T: 650±50 rpm
Air conditioner: ON In “P” or N” position 725 rpm or more
Ignition timingIn “P” or N” position AT: 16°±5°BTDC
MT: 14°±5°BTDC
Calculated load value % (Using CONSULT-II or GST)
At idle10 - 35
At 2,500 rpm10 - 35
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle1.1 - 1.5*V
Massairflow(UsingCONSULT-IIorGST)1.4 - 4.0 g·m/sec at idle*
4.0 - 10.0 g·m/sec at 2,500 rpm*
Temperature°C(°F) Resistance kW
25 (77)1.9 - 2.1
80 (176)0.31 - 0.37
Temperature°C(°F) Resistance kW
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
Resistance [at 25°C(77°F)] 2.3 - 4.3W
Resistance [at 25°C(77°F)] 2.3 - 4.3W

EC-656
[YD]
PRECAUTIONS
PRECAUTIONS
PFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EBS008RR
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WAR NIN G:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow harness connector.
PrecautionsEBS00317
lBefore connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect negative
battery terminal. Failure to do so may damage the ECM
because battery voltage is applied to ECM even if ignition
switch is turned off.
lDo not disassemble ECM.
lWhen connecting or disconnecting pin connectors into or
from ECM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on ECM
pin terminal, when connecting pin connectors.
lSecurely connect ECM harness connectors.
A poor connection can cause an extremely high (surge)
voltage to develop in coil and condenser, thus resulting in
damage to IC's.
lKeep engine control system harness at least 10cm (4 in)
away from adjacent harness, to prevent engine control sys-
tem malfunctions due to receiving external noise, degraded
operation of IC's, etc.
lKeep engine control system parts and harness dry.
SEF289H
PBIB0378E
SEF291H

PRECAUTIONS
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lBefore replacing ECM, perform Terminals and Reference
Value inspection and make sure ECM functions properly.
Refer toEC-685
.
lAfter performing each TROUBLE DIAGNOSIS, perform
“DTC Confirmation Procedure” or “Overall Function
Check”.
The DTC should not be displayed in the “ DTC Confirmation
Procedure” if the repair is completed. The “Overall Func-
tion Check” should be a good result if the repair is com-
pleted.
lWhen measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
lDo not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM's
transistor. Use a ground other than ECM terminals, such as
the ground.
lDo not depress accelerator pedal when staring.
lImmediately after staring, do not rev up engine unnecessar-
ily.
lDo not rev up engine just prior to shutdown.
MEF040D
SEF348N
SEF709Y

ENGINE CONTROL SYSTEM
EC-659
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ENGINE CONTROL SYSTEMPFP:23710
System DiagramEBS0037A
PBIB0384E

EC-660
[YD]
ENGINE CONTROL SYSTEM
System Chart
EBS0037B
Fuel Injection Control SystemEBS0036G
SYSTEM DESCRIPTION
Three types of fuel injection control are provided to accommodate engine operating conditions; normal control,
idle control and start control. The ECM determines the appropriate fuel injection control. Under each control,
the amount of fuel injected is adjusted to improve engine performance.
Pulse signals are exchanged between ECM and Electronic Drive Unit (EDU). EDU controls fuel injectors
according to the input signals to adjust the amount of fuel injected to the preset value.
START CONTROL
Input/Output Signal Chart
When the ECM receives a start signal from the ignition switch, the
ECM adapts the fuel injection system for the start control. The
amount of fuel injected at engine starting is a preset program value
in the ECM. The program is determined by the engine speed, engine
coolant temperature and common rail fuel pressure.
For better startability under cool engine conditions, the lower the
coolant temperature becomes, the greater the amount of fuel
injected. The ECM ends the start control when the engine speed
reaches the specific value, and shifts the control to the normal or idle
control.
Input (Sensor) ECM Function Output (Actuator)
lAccelerator pedal position sensor
lAccelerator pedal released position switch
lCommon rail fuel pressure sensor
lFuel temperature sensor
lEngine coolant temperature sensor
lCrankshaft position sensor (TDC)
lCamshaft position sensor
lVehicle speed sensor
lIgnition switch
lStop Lamp switch
lAir conditioner switch
lMass air flow sensor
lPark/neutral position switch
lBattery voltage
lPower steering oil pressure switchFuel injection controlEDU, Fuel injectors and Suction control
valve
Fuel injection timing controlEDU, Fuel injectors and Suction control
valve
Fuel cut controlEDU, Fuel injectors and Suction control
valve
Glow control system Glow relay & glow indictor lamp
On board diagnostic system Malfunction indicator (MI)
EGR volume control EGR volume control valve
Cooling fan control Cooling fan relay
Air conditioning cut control Air conditioner relay
Sensor Input Signal to ECM ECM Function Actuator
Engine coolant temperature sensor Engine coolant temperature
Fuel injection
control (start
control)EDU
Fuel injectors
Suction control valve Crankshaft position sensor (TDC) Engine speed
Camshaft position sensor Piston position
Ignition switch Start signal
Common rail fuel pressure sensor Common rail fuel pressure
SEF648S

ENGINE CONTROL SYSTEM
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IDLE CONTROL
Input/Output Signal Chart
When the ECM determines that the engine speed is at idle, the fuel injection system is adapted for the idle
control. The ECM regulates the amount of fuel injected corresponding to changes in load applied to the engine
to keep engine speed constant. The ECM also provides the system with a fast idle control in response to the
engine coolant temperature signal.
NORMAL CONTROL
Input/Output Signal Chart
The amount of fuel injected under normal driving conditions is deter-
mined according to sensor signals. The crankshaft position sensor
(TDC) detects engine speed, the accelerator pedal position sensor
detects accelerator pedal position and common rail fuel pressure
sensor detects common rail fuel pressure. These sensors send sig-
nals to the ECM.
The fuel injection data, predetermined by correlation between vari-
ous engine speeds, accelerator pedal positions and common rail fuel
pressure are stored in the ECM memory, forming a map. The ECM
determines the optimal amount of fuel to be injected using the sen-
sor signals in comparison with the map.
MAXIMUM AMOUNT CONTROL
Input/Output Signal Chart
The maximum injection amount is controlled to an optimum by the engine speed, intake air amount, engine
coolant temperature, and accelerator opening in accordance with the driving conditions.
This prevents the oversupply of the injection amount caused by decreased air density at a high altitude or dur-
ing a system failure.
Sensor Input Signal to ECM ECM Function Actuator
Engine coolant temperature sensor Engine coolant temperature
Fuel injection
control (Idle
control)EDU
Fuel injectors
Suction control valve Crankshaft position sensor (TDC) Engine speed
Battery Battery voltage
Accelerator pedal position sensor Accelerator pedal position
Accelerator pedal released position switch Accelerator pedal released position
Vehicle speed sensor Vehicle speed
Air conditioner switch Air conditioner signal
Common rail fuel pressure sensor Common rail fuel pressure
Sensor Input Signal to ECM ECM Function Actuator
Crankshaft position sensor (TDC) Engine speed
Fuel injection
control (Nor-
mal control)EDU
Fuel injectors
Suction control valve Accelerator pedal position sensor Accelerator position
Common rail fuel pressure sensor Common rail fuel pressure
SEF649S
Sensor Input Signal to ECM ECM Function Actuator
Mass air flow sensor Amount of intake air
Fuel injection
control (Maxi-
mum amount
control)EDU
Fuel Injectors Engine coolant temperature sensor Engine coolant temperature
Crankshaft position sensor (TDC) Engine speed
Accelerator pedal position sensor Accelerator position

EC-662
[YD]
ENGINE CONTROL SYSTEM
DECELERATION CONTROL
Input/Output Signal Chart
The ECM sends a fuel cut signal to the fuel injector and suction control valve during deceleration for better fuel
efficiency. The ECM determines the time of deceleration according to signals from the accelerator pedal
released position switch and crankshaft position sensor (TDC).
Fuel Injection Timing Control SystemEBS0036H
DESCRIPTION
The target fuel injection timing in accordance with the engine speed and the fuel injection amount are recorded
as a map in the ECM beforehand. The ECM determines the optimum injection timing using sensor signals
accordance with the map.
Air Conditioning Cut ControlEBS0036I
INPUT / OUTPUT SIGNAL CHART
SYSTEM DESCRIPTION
This system improves acceleration when the air conditioner is used.
When the accelerator pedal is fully depressed, the air conditioner is turned off for a few seconds.
When engine coolant temperature becomes excessively high, the air conditioner is turned off. This continues
until the engine coolant temperature returns to normal.
Fuel Cut Control (At No Load & High Engine Speed)EBS0036J
INPUT/OUTPUT SIGNAL CHART
If the engine speed is above 2,800 rpm with no load (for example, in neutral and engine speed over 2,800
rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies based on engine speed.
Fuel cut will operate until the engine speed reaches 1,500 rpm, then fuel cut is cancelled.
NOTE:
This function is different from deceleration control listed underEC-660, "
Fuel Injection Control Sys-
tem".
Sensor Input Signal to ECM ECM Function Actuator
Accelerator pedal released position switch Accelerator pedal position Fuel injection
control (Decel-
eration control)EDU
Fuel injectors
Crankshaft position sensor (TDC) Engine speed
Sensor Input Signal to ECM ECM Function Actuator
Air conditioner switch Air conditioner “ON” signal
Air conditioner
cut controlAir conditioner relay Accelerator pedal position sensor Accelerator pedal opening angle
Vehicle speed sensor Vehicle speed
Engine coolant temperature sensor Engine coolant temperature
Sensor Input Signal to ECM ECM Function Actuator
Vehicle speed sensor Vehicle speed
Fuel cut controlEDU
Fuel injectors Accelerator pedal released position switch Accelerator position
Crankshaft position sensor (TDC) Engine speed

ENGINE CONTROL SYSTEM
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Crankcase Ventilation SystemEBS0036K
DESCRIPTION
In this system, blow-by gas is sucked into the air duct after oil separation by oil separator in the rocker cover.
INSPECTION
Ventilation Hose
1. Check hoses and hose connections for leaks.
2. Disconnect all hoses and clean with compressed air. If any hose
cannot be freed of obstructions, replace.
PBIB0590E
SEC692

EC-664
[YD]
BASIC SERVICE PROCEDURE
BASIC SERVICE PROCEDURE
PFP:00018
Fuel FilterEBS0036N
DESCRIPTION
A water draining cock is on the lower side and a priming pump for bleeding air is on the upper side.
AIR BLEEDING
Pump the priming pump to bleed air.
lWhen air is bled completely, the pumping of the priming pump
suddenly becomes heavy. Stop the operation at that time.
lIf it is difficult to bleed air by the pumping of the priming pump
(the pumping of the priming pump does not become heavy), dis-
connect the fuel supply hose between the fuel filter and the fuel
gallery. Then, perform the operation described above, and make
sure that fuel comes out. (Use a pan, etc. so as not to spill fuel.
Do not let fuel get on engine and other parts.) After that, connect
the hose, then bleed air again.
lStart engine and let it idle for at least one minute after perform-
ing air bleeding.
WATER DRAINING
1. Remove the fuel filter, filter bracket, protector assembly from the dash panel as follows.
a. Remove the air cleaner case (upper), air duct assembly, and vacuum hose for brake booster (between the
vacuum pump and vacuum pipe).
CAUTION:
After the duct is removed, cover the opening with gum tape, etc. to prevent foreign object from
getting into the engine during the operation.
b. Remove the mounting nuts on the dash panel, then remove the fuel filter, filter bracket, and protector
assembly from the dash panel.
lIt is not necessary to disconnect the fuel hose.
2. Using a tool such as a pliers, loosen the water draining cock at the bottom of the fuel filter.
Accelerator Pedal Released Position LearningEBS009NW
DESCRIPTION
"Accelerator Pedal Released Position Learning" is an operating to learn the fully released position of the
accelerator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed
when accelerator work unit or ECM is replaced.
OPERATION PROCEDURE
1. Turn ignition switch "ON".
2. Select "OFF ACCEL PO SIG" in "ACTIVE TEST" mode with
CONSULT-II
3. Make sure that accelerator pedal is released.
SEF375Y
PBIB0411E

BASIC SERVICE PROCEDURE
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4. Touch "CLEAR" and wait a few seconds.
5. Make sure that "CMPLT" is displayed on CONSULT-II screen.
Fuel Pressure Relief ValveEBS009PB
DESCRIPTION
When the fuel pressure in common rail increases to excessively high, fuel pressure relief valve opens to carry
excess fuel to the return hose.
FUEL PRESSURE RELIEF VALVE CHECK
WA RN ING:
Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
1. Turn ignition switch "OFF".
2. Remove fuel hose from fuel pressure relief valve.
3. Attach a blind cap or plug to removed hose.
4. Turn ignition switch "ON".
5. Select "PRES REGULATOR" in "ACTIVE TEST MODE" with
CONSULT-II.
6. Start engine and keep engine speed 2,000 rpm.
7. Raise fuel pressure to 135 MPa with touching "UP" or "Qu" on
the CONSULT-II screen.
8. Confirm that the fuel does not come out from the fuel pressure
relief valve.
WAR NIN G:
If the fuel comes out, stop the engine immediately.
9. If NG, replace common rail.
PBIB0412E
PBIB0413E
PBIB0467E
PBIB0587E