SSANGYONG MUSSO 1998 Workshop Repair Manual

1B1-28 M162 ENGINE MECHANICAL
4. Remove the mounting bolts(M8 x 30, 3 pieces) at the
tensioning device, and remove the tensioning device (arrow).
Installation Notice 3. Remove the 3 bolts (2) and remove the water pump pulley
(arrow).
Installation Notice
5. Installation should follow the removal procedure in the
reverse order.
Tightening Torque 22.5 - 27.5 Nm
Tightening Torque 26 - 32 Nm

M162 ENGINE MECHANICAL 1B1-29
3. Pointed rib.
4. Belt cord visible in the base of rib.
POLY V - BELT INSPECTION
lMake marks on the belt with chalk.
lRotate the engine and check the belt for damage.
Notice
If one of the following types of damages is found, replace
the belt.
1. Rubber lumps in the base of rib.
2. Dirt or grit ingrained.
5. Cord torn out at the side.
6. Outer cords frayed.

1B1-30 M162 ENGINE MECHANICAL
7. Rib detached from the base of belt.
8. Splits across the rib.
9. Sections of rib torn out.
10. Splits across several ribs.
11. Splits across the back of the belt.

M162 ENGINE MECHANICAL 1B1-31
CYLINDER HEAD COVER
1 Ignition Cable Dust Cover
2 Bolt (M6 x 65, 8 pieces)......................... 9-11 Nm
3 Bolt (M6 x 50, 4 pieces)......................... 9-11 Nm
4 Spacer Sleeve
5 Thrust Piece
Composition of The Cylinder Head Cover Bolts
A. M6 x 50, 4 Pieces - Bolts + Washers
B. M6 x 65, 8 Pieces - Bolts + Washers
6 Cylinder Head Cover
7 Gasket ................................................... Replace
8 Spart Plug Hole Seal.............................. Replace
9 Camshaft Seal....................................... Replace

1B1-32 M162 ENGINE MECHANICAL
Removal & Installation Procedure
1. Remove the intake air duct.
Installation Notice
2. Remove the ignition cable cover.
Installation Notice
3. Remove the spark plug connector and ignition cable.
4. Unscrew all the bolts (2,3) and remove the head cover and
the gasket.
Installation Notice Notice
Unscrew the seven (M6 x 60) bolts and remove the ignition
cable cover.
Notice
Replace the gasket with a new one if necessary.
5. Installation should follow the removal procedure in the
reverse order.
6. Check for oil leaks by operating the engine.
Tightening Torque 8 - 9 Nm
Tightening Torque 9 - 10 Nm
Tightening Torque 9 - 10 Nm

M162 ENGINE MECHANICAL 1B1-33
CYLINDER HEAD FRONT COVER
Preceding Work : Removal of cylinder head cover
Removal of coolant connection fitting
1 Camshaft Position Sensor
2 Magnet Assembly
3 Upper Guide Rail
4 Bolt (M6 x 60, 3 pieces).................22.5-27.5 Nm5 Bolt (M8 x 80, 3 pieces).................22.5-27.5 Nm
6 Front Cover
7 Rubber Gasket...................................... Replace
8 Bolt (M6 x 16, 3 pieces)......................... 9-11 Nm
Removal & Installation Procedure
1. Remove the magnet assembly.
Installation Notice
Tightening Torque 9 - 11 Nm

1B1-34 M162 ENGINE MECHANICAL
2. Remove the cylinder head front cover (6).
Installation Notice
4. Remove the gasket (arrow).
Installation Notice
Replace the gasket with new one and apply the sealant.
5. Installation should follow the removal procedure in the
reverse order. Apply the sealant at the mating surface of the cylinder head
and the front cover.
3. Remove the upper guide rail pin and the guide rail (3).
Installation Notice
Install it while the chain tensioner is loose.
Tightening Torque 22.5 - 27.5 Nm

M162 ENGINE MECHANICAL 1B1-35
CYLINDER HEAD
Preceding Work : Removal of cylinder head cover
Removal of cylinder head front cover
Removal of upper intake manifold
1 Cylinder Head Bolt (14 pieces)
....................................................1st step 55 Nm
2nd step 90°
3rd step 90°
2 Washers (14 pieces)
3 Flange Bolts (3 pieces)................1st step 20 Nm
2nd step 90°4 Exhaust Camshaft Sprocket
5 Cylinder Head
6 Gasket ................................................... Replace
7 Dowel Sleeve

1B1-36 M162 ENGINE MECHANICAL
4. Remove the three flange bolts in the exhaust camshaft
sprocket.
Installation Notice
5. Separate the chain from the camshaft sprockrt.
Notice
Be careful not to drop the chain into the timing case. Do not reuse the removed bolts. Tools Required
000 589 01 10 00 Box Wrench Insert
116 589 02 34 00 Screw-fixed Pin
116 589 20 33 00 Sliding Hammer
Removal & Installation Procedure
1. Rotate the crankshaft so that the piston of number 1 cylinder
is at TDC.
Notice
Rotate the crankshaft in the normal engine direction.
2. Put the alignment marks (arrows) on the timing chain and
camshaft sprocket.
3. Drain the coolant from the crankcase.
Tightening Torque1st step 18 - 22 Nm
2nd step 90° ± 5°

M162 ENGINE MECHANICAL 1B1-37
7. Remove the cylinder head bolts in numerical order.
Installation Notice
8. Check the length of the cylinder head bolt.
Installation Notice
Box Wrench Insert 000 589 01 10 00
lReplace the bolt if the measured length exceed the
max. length.
lApply the oil to the thread surface of bolt.
9. Carefully remove the cylinder head and check the mating
surface.
10. Installation should follow the removal procedure in the
reverse order. 6. Remove the guide rail fixing pin from the cylinder head using
the sliding hammer (01) and the threaded pin (02).
Sliding Hammer 116 589 20 33 00
Threaded Pin 116 589 02 34 00
Tightening Torque1st step 55 Nm
2nd step 9 0 °
3rd step 9 0 °
Length (L)New 160 ± 0.8 mm
Max. 162 ± 0.7 mm