SSANGYONG MUSSO 1998 Workshop Repair Manual

OM600 ENGINE MECHANICAL 1B3-99
Diameter ‘a’ 275 + 0.5mm
Replacement Procedure
1. Drill a hole into the ring gear (1) (arrow) and snap
with a chisel.
2. Thoroughly clean the collar surfaces of ring gear.
3. Measure diameter (a) of centering collar.
Notice
If out of standard, replace the flywheel.
4. Heat up the new ring gear up to 220°C by using a
heating device.
Notice
Use temperature measuring chalk.
5. Install the new ring gear (1) onto the flywheel by using a
drift.

1B3-100 OM600 ENGINE MECHANICAL
6. Measure axial runout of ring gear (1) on a surface plate.
Limit Max. 0.4mm
Notice
For correct measurement, put the flywheel on the flat
measuring board.
Dial Gauge 001 589 53 21 00
Dial Gauge Holder 363 589 02 21 00

OM600 ENGINE MECHANICAL 1B3-101
HYDRAULIC VALVE CLEARANCE COMPENSATION ELEMENT CHECK
1 Cylinder Head Cover
2 Bolt............................................................10Nm
3 Gasket ................................................... Replace4 Valve Tappet
5 Cylinder Head

1B3-102 OM600 ENGINE MECHANICAL
Checking
Notice
The noise which continues short time during short travel
(frequent starting of the engine) or engine starting after a
long time storage is normal operating conditions. So, it does
not need to be repaired. Determine the malfunctions in valve
clearance compensation device with noise through following
tests. If defective, replace as respectively.
1. Run the engine at more than 3000rpm for approx. 4 minutes.
2. Stop the engine. After 5minutes, check the engine oil level
and adjust if necessary.
3. Remove the cylinder head cover.
4. Check the valve tappets at TDC position of each cylinders.
5. Using a drift, lightly press the valve tappet and measure
clearance between the cam and valve tappet.
Notice
If the clearance exceeds 0.4mm, replace the valve tappet.
6. If a valve tappet moves down too far in comparison to the
others, replace the valve tappet.
7. Rotate the engine and check the remaining valve tappets.
Notice
lUnnecessary rotation of the engine will damage the valve
tappets.
lDo not rotate the engine by using the camshaft sprocket
bolt or to the opposite direction of the engine rotation.

OM600 ENGINE MECHANICAL 1B3-103
VALVE TAPPETS
Preceding Work : Removal of camshaft
1 Valve Tappet
2 Cylinder Head
3 Oil Gallery4 Seal....................................................... Replace
5 Screw Plug
Tools Required
102 589 03 40 00 Magnetic Bar

1B3-104 OM600 ENGINE MECHANICAL
Replacement Procedure
1. Pull out the valve tappet (1).
Magnetic Bar 102 589 03 40 00
2. Remove the plug (5) and blow compressed air into the oil
gallery (3). At this time, check that the outlet bores(arrow)
at the seat of the valve tappet are clear.
3. Replace the seal (4) and tighten the plug (5).
4. Insert the new valve tappet.
Notice
Coat the valve tappet with oil.

OM600 ENGINE MECHANICAL 1B3-105
VALVE SPRINGS CHECK
Preceding Work : Removal of valve spring
1 Valve Spring
Service Data
Outer diameter
33.1mmWire diameter
4.20mmFree length
50.0mmAt preloaded
Length Tension (new)
680 - 740N 27mmLimit
612N
2 Spring Scale

1B3-106 OM600 ENGINE MECHANICAL
VALVE SPRINGS (CYLINDER HEAD REMOVED)
Cylinder Head Removed
1 Valve Tappet
2 Valve Cotters
3 Spring Retainer
4 Valve Spring...........Check, replace if necessary
5 Cylinder Head6 Stud Bolt....................................................12Nm
7 Washer
8 Nut ..............................................Replace, 25Nm
9 Exhaust Manifold

OM600 ENGINE MECHANICAL 1B3-107
Removal & Installation Procedure
1. Remove the nuts (8) uniformly and then remove the washer
(7), exhaust manifold (9) and gasket.
Installation Notice
Check the stud bolt (6) for damage and replace if necessary.
Tighten Torque 12 Nm
Tighten Torque 25 Nm
Tools Required
102 589 03 40 00 Magnetic Bar
116 589 06 63 00 Magnetic Finger
601 589 01 59 00 Assembling Board
601 589 02 59 00 Supporting Bridge
667 589 00 31 00 Press Lever
Replace the gasket and tighten the nuts (8).
2. Install the assembling board (11) to the cylinder head with 4
cylinder head blots (10).
Assembling Board 601 589 01 59 00
3. Pull out the valve tappet (1) with magnetic bar (12).
Notice
Place the valve tappets upside down (open end upward).
Magnetic Bar 102 589 03 40 00
4. Install the supporting bridge (13) on the cylinder head (5).
Supporting Bridge 601 589 02 59 00

1B3-108 OM600 ENGINE MECHANICAL
5. Using the press lever (14), press the spring retainer
downward and remove the valve cotters (2) with magnetic
finger (15).
Notice
Be careful not to damage guide bore of the valve tappet.
Press Lever 667 589 00 31 00
Magnetic Finger 116 589 06 63 00
6. Remove the spring retainer (3) and spring (4).
Installation Notice
Install the valve spring with the color coding (arrow) facing
down.
7. Check the valve spring and replace if necessary.
8. Installation should follow the removal procedure in the
reverse order.