SSANGYONG MUSSO 1998 Workshop Repair Manual

OM600 ENGINE MECHANICAL 1B3-69
10. Install the fuel filter.
11. Install the vacuum pump.
12. Install the power steering pump.
13. Install the power steering pump pulley.
Tightening Torque 25 Nm
Tightening Torque 10 Nm
Tightening Torque 23 Nm
Tightening Torque 32 Nm
14. Install the guide pulley bracket.
Tightening Torque 9 Nm

1B3-70 OM600 ENGINE MECHANICAL
15. Install the guide pulley (22) and fit the closing cover (20).
16. Replace the gasket (3) and install the cylinder head cover
(2).
17. Install the cooling fan belt pulley and fan clutch.
18. Install the belt tensioning device and then install the belt.
19. Install the cooling fan.
20. Fill the engine oil and check oil leaks by running the engine.
Tightening Torque 23 Nm
Tightening Torque 10 Nm

OM600 ENGINE MECHANICAL 1B3-71
CRANKSHAFT END COVER
Preceding Work : Removal of flywheel and driven plate.
1 Crankshaft Flange
2 End Cover..............................Clean, Loctite 573
3 Bolt.........................................10Nm, Loctite 5734 Radial Seal............................................ Replace
5 Dowel Sleeve
6 Bolt.........................................10Nm, Loctite 573

1B3-72 OM600 ENGINE MECHANICAL
Tools Required
601 589 03 43 00 Oil Seal Assmbler
Removal Procedure
1. Remove the bolts (3, 6) from end cover, By pulling out the
lugs (arrow), remove the cover.
Notice
Be careful not to damage the oil pan gasket.
2. Remove the radial seal (4) with care not to damage the
sealing surface.
Installation Procedure
1. Thoroughly clean the sealing surface of end cover and apply
Loctite 573.
2. Clean the groove of radial seal.
3. Apply Loctite 573 on the bolts and install the end cover.
Tightening Torque 10 Nm
Notice
Be careful not to damage the oil pan gasket.
4. Install the inner oil seal assembler to the crankshaft flange.
Oil Seal Assembler 601 589 03 43 00

OM600 ENGINE MECHANICAL 1B3-73
Notice
The sealing lip of the repair radial seal is offset to the inside
by 3mm to ensure that it does not run in any groove which
the standard radial seal may have left on the crankshaft
flange.
7. Install the outer oil seal assembler on he seal and by
tightening the bolts, press the radial seal into the end cover
as far as the stop.
Notice
The seal must be positioned exactly at right angles in the
end cover to ensure that it provides a proper seal.
Oil Seal Assembler 601 589 03 43 00 A Standard Radial Seal
B Repair Radial Seal
5. Coat a little oil on the sealing lip of new radial seal and
contacting surface.
Notice
Don’t use grease.
6. Insert the new radial seal (4) onto the oil seal assembler
(7).

1B3-74 OM600 ENGINE MECHANICAL
VIBRATION DAMPER AND HUB
Preceding Work : Removal of the cooling fan
Removal of poly V-belt
1 Bolt............................................................10Nm
2 Cooling Fan Belt Pulley
3 Socket Bolt................................................23Nm
4 Crankshaft Belt Pulley
5 Vibration Damper6 Bolt................................................200Nm + 90°
7 Washer
8 Straight Pin
9 Hub
10 Oil Pan

OM600 ENGINE MECHANICAL 1B3-75
Sectional View
3 Socket Bolt
4 Crankshaft Belt Pulley
5 Vibration Damper
6 Bolt
7 Washer
8 Straight Pin
Notice
The mounting position of vibration damper is fixed by straight
pin (8).
Tools Required
602 589 00 40 00 Engine Lock
103 589 00 30 00 Puller9 Hub
11 Radial Seal
12 Timing Gear Case Cover
13 Key
14 Crankshaft Sprocket
16 Crankshaft

1B3-76 OM600 ENGINE MECHANICAL
Removal Procedure
1. Remove the starter motor and install the engine lock into
the wheel ring gear.
Engine Lock 602 589 00 40 00
2. Remove the poly V-belt.
3. Remove the cooling fan.
Notice
Keep the fan in vertical position.
4. Remove the cooling fan belt pulley (2).
5. Place alignment marks (arrow) on the vibration damper (5)
and crankshaft belt pulley (4).
6. Remove the timing sensor bracket.
Notice
Remove if necessary.

OM600 ENGINE MECHANICAL 1B3-77
7. Remove the socket bolts (3) and then remove the belt
pulley (4) and vibration damper (5).
8. Remove the washer and bolt.
9. Remove the hub by using a puller.
Puller 103 589 00 33 00
10. Replace the radial seal.

1B3-78 OM600 ENGINE MECHANICAL
Installation Procedure
1. Install the hub.
Notice
Exactly align the woodruff key and the groove of hub (arrow).
2. Install the washer (7) and tighten the bolt (6).
Washer (new) : 1 EA 200 Nm + 90°
3. Install the vibration damper.
Notice
Exactly align and insert onto the straight pin.
4. Install the belt pulley.
Tightening Torque 25 Nm
Notice
Align the alignment marks.